Zinc impregnation device for alloy surface treatment
By designing a zinc seepage device for alloy surface treatment including control panel, electronic scale and telescopic rod, the problem of insufficient precision in the content control of zinc powder in traditional devices is solved, and the precise amount control of zinc powder is achieved, which improves the flexibility and uniformity of zinc seepage process.
Patent Information
- Application Number
- CN202420369301.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The zinc permeability device for surface treatment of traditional alloys is not accurate enough to control the content of zinc powder, and is relatively old-fashioned and flexible enough, making it difficult to adjust the content of zinc powder according to the amount of alloy material.
A zinc seepage device including a work box, a control panel, a zinc powder box, a telescopic rod, a mobile block, an electronic scale and a processing furnace was designed. The zinc powder content was set through the control panel, and the combination of the electronic scale and a telescopic rod was used to achieve accurate control of the amount of zinc powder.
The device can accurately control the amount of zinc powder added according to the amount of alloy material, making it more flexible and technologically convenient to use, avoiding uneven and too little zinc seepage.
Smart Images

Figure CN222770937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc infiltration devices for alloy surface treatment, in particular to a zinc infiltration device for alloy surface treatment. Background Art
[0002] Zinc infiltration is mainly used to improve the corrosion resistance of steel materials in the atmosphere and natural water environment. Its process is similar to aluminizing and is divided into two types: immersion type and diffusion type. The surface structure obtained by hot-dip galvanizing (also known as hot-dip galvanizing, liquid zinc infiltration, etc.) consists of a diffusion layer and a zinc coating, which belongs to immersion type zinc infiltration. The diffusion type zinc infiltration layer is completely composed of a diffusion layer, which is obtained by powder zinc infiltration and vacuum zinc infiltration processes. However, in traditional zinc infiltration devices for alloy surface treatment, the content of zinc powder added is mostly manually controlled, so it is not possible to add zinc powder content according to the amount of alloy material. It is relatively old-fashioned and not flexible enough to use, which easily leads to the content of zinc powder added being not accurate enough. In view of the above problems, it is necessary to provide a zinc infiltration device for alloy surface treatment that can control the content of zinc powder. Utility Model Content
[0003] The purpose of the utility model is to provide a zinc infiltration device for alloy surface treatment to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A zinc infiltration device for alloy surface treatment comprises a working box, a control panel is embedded in the base surface of the working box, a top plate is installed on the top of the working box, a zinc powder box is installed on the top of the top plate, a first zinc inlet is installed on the top of the zinc powder box, a first zinc outlet is installed on the bottom of the zinc powder box, a first telescopic rod is installed on the right side of the working box, a first moving block is installed on the left side of the first telescopic rod, a first zinc outlet hole is opened on the top of the first moving block, a zinc powder control box is installed on the bottom of the first moving block, a second zinc outlet is installed on the bottom of the zinc powder control box, and the bottom of the second zinc outlet A second moving block is installed, a second zinc outlet hole is opened on the left side of the top of the second moving block, an electronic scale is embedded and installed on the right side of the top of the second moving block, a second telescopic rod is installed on the right side of the second moving block, a processing furnace is installed at the bottom of the second moving block, a second zinc inlet is opened on the top of the inner side of the processing furnace, an electric heating tube is installed on the inner wall of the processing furnace, a fixed frame is installed inside the processing furnace, a rotating roller is installed inside the fixed frame, a first rotating motor is installed at one end of the rotating roller, a second rotating motor is installed at the bottom of the processing furnace, and a stirring blade is installed on the top of the second rotating motor.
[0006] As a preferred solution of the utility model, the bottom of the first zinc outlet is slidably connected to the top of the first moving block, wherein the first moving block is slidably connected to the top of the zinc powder control box, and the top of the zinc powder control box is provided with a zinc inlet which is the same size as the first zinc outlet and the first zinc outlet hole.
[0007] As a preferred solution of the utility model, the top of the second moving block is slidably connected to the second zinc outlet, wherein the bottom of the second moving block is slidably connected to the top of the processing furnace, and the second zinc outlet is the same size as the second zinc outlet hole and the second zinc inlet.
[0008] As a preferred solution of the utility model, the fixing frame passes through both ends of the working box respectively, wherein the first rotating motor passes through a side surface of the fixing frame, and both ends of the rotating roller are rotationally connected to the fixing frame respectively.
[0009] As a preferred solution of the utility model, the control panel is electrically connected to the first telescopic rod, the electronic scale, the second telescopic rod, the electric heating tube, the first rotating motor, and the second rotating motor through wires.
[0010] As a preferred solution of the utility model, the stirring blade extends into the interior of the processing furnace, wherein the stirring blade is rotatably connected to the processing furnace.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, a zincizing device for alloy surface treatment is set up, and a control panel, a zinc powder box, a first zinc outlet, a first telescopic rod, a first moving block, a first zinc outlet hole, a zinc powder quantity control box, a second zinc outlet, a second moving block, a second zinc outlet hole, an electronic scale, a second telescopic rod, a processing furnace, and a second zinc inlet are used to enable the device to control the amount of zinc powder added. According to the amount of alloy material, the zinc powder placement content is set by clicking the control panel. After the setting is completed, the start button on the control panel is clicked to shrink the first telescopic rod, so that the first moving block moves on the top of the zinc powder quantity control box until the first zinc outlet is aligned with the first zinc outlet hole, so that the first telescopic rod stops moving. At this time, the zinc powder inside the zinc powder box enters the zinc powder quantity control box, and the zinc powder falls onto the electronic scale on the top of the second moving block. At this time, the electronic scale performs induction, and when the zinc powder is sensed, When the zinc powder content in the quantity control box reaches the set content, the first telescopic rod extends, so that the first moving block moves on the top of the zinc powder control box until the bottom of the first zinc outlet is blocked on the top of the first moving block, and after the first zinc outlet is separated from the first zinc outlet hole, the first telescopic rod stops extending, and at the same time the second telescopic rod contracts, so that the second moving block moves on the processing furnace, and after the second zinc outlet hole on the top of the second moving block is aligned with the second zinc outlet, the second telescopic rod stops moving. At this time, the zinc powder inside the zinc powder quantity control box can enter the processing furnace through the second zinc outlet hole, the second zinc outlet and the second zinc inlet, so that the zinc powder can be added in a controlled amount, and the zinc powder content can be set well according to the amount of different alloy materials. It is more flexible to use and more technologically convenient, avoiding the situation where the zinc infiltration is uneven due to the different zinc infiltration contents each time, and also avoiding the situation where the zinc infiltration is too little. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structure diagram of the utility model;
[0014] Figure 2 This is the overall internal structure diagram of the utility model;
[0015] Figure 3 It is an enlarged structural diagram of the utility model A-1;
[0016] Figure 4 It is an enlarged structural diagram of the first telescopic rod, the first moving block, and the first zinc outlet hole of the utility model;
[0017] Figure 5 It is an enlarged structural diagram of the second moving block, the second zinc outlet hole, the electronic scale and the second telescopic rod of the utility model.
[0018] In the figure: 1. working box; 2. control panel; 3. top plate; 4. zinc powder box; 5. first zinc inlet; 6. first zinc outlet; 7. first telescopic rod; 8. first moving block; 9. first zinc outlet; 10. zinc powder quantity control box; 11. second zinc outlet; 12. second moving block; 13. second zinc outlet; 14. electronic scale; 15. second telescopic rod; 16. processing furnace; 17. second zinc inlet; 18. electric heating tube; 19. fixing frame; 20. rotating roller; 21. first rotating motor; 22. second rotating motor; 23. stirring blade. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] For examples, see Figure 1-5 , the utility model provides a technical solution:
[0024] A zinc infiltration device for alloy surface treatment comprises a working box 1, a control panel 2 is embedded in the base surface of the working box 1, a top plate 3 is installed on the top of the working box 1, a zinc powder box 4 is installed on the top of the top plate 3, a first zinc inlet 5 is installed on the top of the zinc powder box 4, a first zinc outlet 6 is installed on the bottom of the zinc powder box 4, a first telescopic rod 7 is installed on the right side of the working box 1, a first moving block 8 is installed on the left side of the first telescopic rod 7, a first zinc outlet hole 9 is opened on the top of the first moving block 8, a zinc powder control box 10 is installed on the bottom of the first moving block 8, a second zinc outlet 11 is installed on the bottom of the zinc powder control box 10, and a second moving block 12 is installed on the bottom of the second zinc outlet 11 A second zinc outlet hole 13 is provided on the left side of the top of the second moving block 12, an electronic scale 14 is embedded and installed on the right side of the top of the second moving block 12, a second telescopic rod 15 is installed on the right side of the second moving block 12, a processing furnace 16 is installed at the bottom of the second moving block 12, a second zinc inlet 17 is provided on the top of the inner side of the processing furnace 16, an electric heating tube 18 is installed on the inner wall of the processing furnace 16, a fixing frame 19 is installed inside the processing furnace 16, a rotating roller 20 is installed inside the fixing frame 19, a first rotating motor 21 is installed at one end of the rotating roller 20, a second rotating motor 22 is installed at the bottom of the processing furnace 16, and a stirring blade 23 is installed on the top of the second rotating motor 22;
[0025] The bottom of the first zinc outlet 6 is slidably connected to the top of the first moving block 8, wherein the first moving block 8 is slidably connected to the top of the zinc powder control box 10, and the zinc powder control box 10 has a zinc inlet on the top that is the same size as the first zinc outlet 6 and the first zinc outlet hole 9, so that the first moving block 8 can move on the zinc powder control box 10 to control the zinc powder inside the first zinc outlet 6, and the top of the second moving block 12 is slidably connected to the second zinc outlet 11, wherein the bottom of the second moving block 12 is slidably connected to the top of the processing furnace 16, and the second zinc outlet 11 is the same size as the second zinc outlet hole 13 and the second zinc inlet 17, so that the second moving block 12 can move on the top of the processing furnace 16 and control the second zinc outlet 11. The zinc powder inside the two zinc outlets 11, the fixed frame 19 respectively penetrates the two ends of the working box 1, wherein the first rotating motor 21 penetrates one side of the fixed frame 19, and the two ends of the rotating roller 20 are respectively rotatably connected to the fixed frame 19, so that the rotating roller 20 can rotate inside the fixed frame 19, and the control panel 2 is electrically connected to the first telescopic rod 7, the electronic scale 14, the second telescopic rod 15, the electric heating tube 18, the first rotating motor 21, and the second rotating motor 22 through wires. After power is turned on, the control panel 2 can control the electrical equipment, and the stirring blade 23 extends to the inside of the processing furnace 16, wherein the stirring blade 23 is rotatably connected to the processing furnace 16, so that the stirring blade 23 can rotate inside the processing furnace 16.
[0026] The working process of the utility model is as follows: when using the zincizing device for alloy surface treatment, first set the zinc powder placement content according to the amount of alloy material by clicking the control panel 2. After the setting is completed, click the start button on the control panel 2 to shrink the first telescopic rod 7, so that the first moving block 8 moves on the top of the zinc powder control box 10, until the first zinc outlet 6 is aligned with the first zinc outlet hole 9, so that the first telescopic rod 7 stops moving, and the zinc powder inside the zinc powder box 4 enters the zinc powder control box 10, and the zinc powder falls onto the electronic scale 14 on the top of the second moving block 12. At this time, the electronic scale 14 performs sensing, and when it is sensed that the zinc powder content inside the zinc powder control box 10 reaches the set content, the first telescopic rod 7 extends, so that the first moving block 8 moves on the top of the zinc powder control box 10, until the first zinc outlet 6 is aligned with the first zinc outlet hole 9. The bottom of the zinc outlet 6 is blocked at the top of the first moving block 8. At the same time, after the first zinc outlet 6 is separated from the first zinc outlet hole 9, the first telescopic rod 7 stops extending, and the second telescopic rod 15 contracts, so that the second moving block 12 moves on the processing furnace 16. At the same time, after the second zinc outlet hole 13 on the top of the second moving block 12 is aligned with the second zinc outlet 11, the second telescopic rod 15 stops moving. At this time, the zinc powder inside the zinc powder control box 10 passes through the second zinc outlet hole 13, the second zinc outlet 11 and the second zinc inlet 17 into the processing furnace 16, so that the zinc powder can be added in a controlled amount, and the zinc powder content can be set well according to the amount of different alloy materials. It is more flexible to use and more technologically convenient, avoiding the situation where the zinc content is different each time, resulting in uneven zinc infiltration, and also avoiding the situation where the zinc infiltration is too little.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sherardizing device for alloy surface treatment, comprising a working box (1), characterized in that: The base surface of the working box (1) is embedded with a control panel (2); the top of the working box (1) is installed with a top plate (3); the top of the top plate (3) is installed with a zinc powder box (4); the top of the zinc powder box (4) is installed with a first zinc inlet (5); the bottom of the zinc powder box (4) is installed with a first zinc outlet (6); the right side of the working box (1) is installed with a first telescopic rod (7); the left side of the first telescopic rod (7) is installed with a first moving block (8); the top of the first moving block (8) is provided with a first zinc outlet hole (9); the bottom of the first moving block (8) is installed with a zinc powder control box (10); the bottom of the zinc powder control box (10) is installed with a second zinc outlet (11); the bottom of the second zinc outlet (11) is installed with a second moving block (12); the second moving block (12) is installed with a 2) A second zinc outlet hole (13) is provided on the left side of the top, an electronic scale (14) is embedded and installed on the right side of the top of the second moving block (12), a second telescopic rod (15) is installed on the right side of the second moving block (12), a processing furnace (16) is installed at the bottom of the second moving block (12), a second zinc inlet (17) is provided on the top of the inner side of the processing furnace (16), an electric heating pipe (18) is installed on the inner wall of the processing furnace (16), a fixed frame (19) is installed inside the processing furnace (16), a rotating roller (20) is installed inside the fixed frame (19), a first rotating motor (21) is installed at one end of the rotating roller (20), a second rotating motor (22) is installed at the bottom of the processing furnace (16), and a stirring blade (23) is installed on the top of the second rotating motor (22).
2. The zincizing device for alloy surface treatment according to claim 1, characterized in that: The bottom of the first zinc outlet (6) is slidably connected to the top of the first moving block (8), wherein the first moving block (8) is slidably connected to the top of the zinc powder control box (10), and the top of the zinc powder control box (10) is provided with a zinc inlet having the same size as the first zinc outlet (6) and the first zinc outlet hole (9).
3. The zincizing device for alloy surface treatment according to claim 1, characterized in that: The top of the second moving block (12) is slidably connected to the second zinc outlet (11), wherein the bottom of the second moving block (12) is slidably connected to the top of the processing furnace (16), and the second zinc outlet (11) is the same size as the second zinc outlet hole (13) and the second zinc inlet (17).
4. The zincizing device for alloy surface treatment according to claim 1, characterized in that: The fixed frame (19) passes through both ends of the working box (1), wherein the first rotating motor (21) passes through one side of the fixed frame (19), and both ends of the rotating roller (20) are respectively connected to the fixed frame (19) for rotation.
5. The zincizing device for alloy surface treatment according to claim 1, characterized in that: The control panel (2) is electrically connected to the first telescopic rod (7), the electronic scale (14), the second telescopic rod (15), the electric heating tube (18), the first rotating motor (21), and the second rotating motor (22) respectively through wires.
6. The zincizing device for alloy surface treatment according to claim 1, characterized in that: The stirring blade (23) extends into the interior of the processing furnace (16), wherein the stirring blade (23) is rotatably connected to the processing furnace (16).