Electromagnetic wire cleaning device

By designing an electromagnetic wire cleaning device including an ultrasonic cleaning box, cleaning mechanism and air-drying mechanism, the problem of difficulty in removing impurities on the surface of the electromagnetic wire is solved, and rapid and effective cleaning and drying are achieved to ensure the normal use of the electromagnetic wire.

CN222778521UActive Publication Date: 2025-04-22HUIZHOU YOYO ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421438934.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-22
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the prior art, the surface of the electromagnetic wire will produce surface metal powder and oil stains during processing. The traditional removal method will easily damage the electromagnetic wires, resulting in the inability to use normally.

Method used

An electromagnetic wire cleaning device is designed, including an ultrasonic cleaning box, a cleaning mechanism and an air-drying mechanism. The cleaning mechanism consists of a mounting plate, a fixed shaft, a moving shaft, a movable plate, a connecting plate and a cleaning brush. It uses ultrasonic waves and cleaning brushes in the ultrasonic cleaning box for quick cleaning. The air-drying mechanism realizes rapid air-drying of electromagnetic wires through air-drying box, filter plate, electric heating plate, fan blade and servo motor.

Benefits of technology

The device can quickly and effectively remove impurities on the electromagnetic wire, improve cleaning speed and efficiency, while avoiding damage to the surface of the electromagnetic wire, and quickly drying the electromagnetic wire through the air-drying mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic wire cleaning device which comprises an ultrasonic cleaning box, an electromagnetic wire body is arranged on the ultrasonic cleaning box, a cleaning mechanism and an air drying mechanism are installed on the ultrasonic cleaning box, and the cleaning mechanism and the air drying mechanism are both in contact with the electromagnetic wire body. According to the electromagnetic wire cleaning device, due to the arrangement of the ultrasonic cleaning box, the cleaning brush, the movable plate, the retention spring, the inserting block, the locking spring and other structures, after an electromagnetic wire is connected into the ultrasonic cleaning box in a penetrating mode, ultrasonic waves in the ultrasonic cleaning box can be used for rapidly cleaning impurities on the electromagnetic wire, and therefore the electromagnetic wire cleaning device is convenient to use. Large impurities on the electromagnetic wire can conveniently clean the cleaning brush, the cleaning speed of the electromagnetic wire can be increased through two times of cleaning, the electromagnetic wire can be rapidly cleaned, and meanwhile the cleaning brush can be conveniently replaced through arrangement of an inserting block.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to an electromagnetic wire cleaning device. Background Art

[0002] Electromagnetic wire is an insulated wire used to make coils or windings in electrical products. It is also called winding wire. Electromagnetic wire must meet a variety of usage and manufacturing process requirements. The former includes its shape, specifications, ability to work at high temperatures for a short time or a long time, and withstand strong vibrations and centrifugal forces at high speeds in certain occasions, withstand corona and breakdown at high voltages, and resist chemical corrosion in special atmospheres; the latter includes the requirements for withstanding stretching, bending and abrasion during winding and embedding, as well as swelling and erosion during impregnation and drying.

[0003] In the prior art, a layer of surface metal powder and oil stains will be generated on the surface of the electromagnetic wire during processing. When the next processing step is carried out, the surface metal powder and oil stains need to be removed, but the traditional removal method can easily damage the surface of the electromagnetic wire, causing the electromagnetic wire to be unable to be used normally.

[0004] Therefore, a electromagnetic wire cleaning device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an electromagnetic wire cleaning device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic wire cleaning device, comprising an ultrasonic cleaning box, an electromagnetic wire body is provided on the ultrasonic cleaning box, a cleaning mechanism and an air drying mechanism are installed on the ultrasonic cleaning box, and both the cleaning mechanism and the air drying mechanism are in contact with the electromagnetic wire body;

[0007] The cleaning mechanism includes two mounting plates, both of which are mounted on the inner wall of the ultrasonic cleaning box, a plurality of fixed shafts are mounted on the mounting plates, movable shafts are slidably mounted on the inner walls of the plurality of fixed shafts, a movable plate is mounted on the bottom side of the plurality of movable shafts, a mounting groove is opened on the movable plate, a connecting plate is movably mounted on the inner wall of the mounting groove, a cleaning brush is mounted on the connecting plate, and both cleaning brushes are in contact with the outer surface of the electromagnetic wire body.

[0008] Preferably, a retaining spring is installed on the inner wall of the top side of the fixed shaft, and the other end of the retaining spring is installed on the top side of the movable shaft.

[0009] Preferably, a plug-in block is slidably mounted on the movable plate, a plug-in slot is provided on the connecting plate, and the plug-in block is movably mounted in the plug-in slot.

[0010] Preferably, the movable plate is provided with two limiting grooves, the inner walls of the two limiting grooves are both provided with locking springs, and the other ends of the two locking springs are both provided with the plug-in block.

[0011] Preferably, the air-drying mechanism includes an air-drying box, which is installed on one side of the ultrasonic cleaning box. An air inlet is opened on the air-drying box, and a filter plate is installed on the inner wall of the air inlet. A drive shaft is rotatably installed on the filter plate, and a circular turntable is installed on the bottom end of the drive shaft. A plurality of fan blades are equidistantly installed in a ring on the circular turntable, and an electric heating plate is installed on the inner wall of the bottom side of the plurality of air inlet holes, and the plurality of fan blades equidistantly installed in a ring are all compatible with the electric heating plate.

[0012] Preferably, a servo motor is installed on the top end of the driving shaft, a support frame is installed on the servo motor, and the support frame is installed on the outer surface of the air drying box.

[0013] Preferably, a water return pipe is installed on the bottom side of the air drying box, and the other end of the water return pipe is installed on the ultrasonic cleaning box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model, through the arrangement of structures such as an ultrasonic cleaning box, a cleaning brush, a movable plate, a retaining spring, a plug-in block and a locking spring, can utilize the ultrasonic wave in the ultrasonic cleaning box to quickly clean impurities on the electromagnetic wire after the electromagnetic wire is inserted into the ultrasonic cleaning box, wherein larger impurities on the electromagnetic wire can be conveniently cleaned by the cleaning brush, and the two cleanings can not only speed up the cleaning speed of the electromagnetic wire, but also quickly clean the electromagnetic wire, and at the same time, the arrangement of the plug-in block can conveniently replace the cleaning brush.

[0016] The utility model arranges structures such as filter plates, electric heating plates, fan blades and servo motors. When the electromagnetic wire is washed with water and moved into an air drying box, the rotation of the fan blades can blow hot air on the circular turntable into the chamber on the air drying box, so that the electromagnetic wire after water washing and cleaning can be quickly dried. At the same time, the arrangement of the return pipe can make water dripping from the electromagnetic wire flow into the ultrasonic cleaning box again for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the ultrasonic cleaning box of the utility model;

[0019] Figure 3 It is a cross-sectional structural schematic diagram of the mounting plate, movable plate and cleaning brush of the utility model;

[0020] Figure 4 It is a schematic diagram of the connection structure of the movable plate, the connecting plate and the plug-in block of the utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the air drying box of the utility model;

[0022] In the figure: 1. Ultrasonic cleaning box; 2. Electromagnetic wire body; 3. Mounting plate; 31. Fixed shaft; 32. Moving shaft; 33. Movable plate; 34. Mounting slot; 35. Connecting plate; 36. Cleaning brush; 37. Retaining spring; 38. Plug-in block; 39. Plug-in slot; 310. Limiting slot; 311. Locking spring; 4. Air drying box; 41. Return pipe; 42. Air inlet; 43. Filter plate; 44. Drive shaft; 45. Servo motor; 46. Support frame; 47. Round turntable; 48. Fan blades; 49. Electric heating plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-5 The utility model provides a technical solution: an electromagnetic wire cleaning device, comprising an ultrasonic cleaning box 1, an electromagnetic wire body 2 is arranged on the ultrasonic cleaning box 1, a cleaning mechanism and an air drying mechanism are installed on the ultrasonic cleaning box 1, and the cleaning mechanism and the air drying mechanism are both in contact with the electromagnetic wire body 2;

[0025] In order to conveniently clean the impurities on the surface of the electromagnetic wire, a cleaning mechanism is arranged on the ultrasonic cleaning box 1, which specifically includes two mounting plates 3, both mounting plates 3 are mounted on the inner wall of the ultrasonic cleaning box 1, a plurality of fixed shafts 31 are mounted on the mounting plates 3, a movable shaft 32 is slidably mounted on the inner wall of the plurality of fixed shafts 31, a movable plate 33 is mounted on the bottom side of the plurality of movable shafts 32, a mounting groove 34 is opened on the movable plate 33, and a connecting shaft 32 is movably mounted on the inner wall of the mounting groove 34. The connecting plate 35 is provided with a cleaning brush 36, and the two cleaning brushes 36 are in contact with the outer surface of the electromagnetic wire body 2. A retaining spring 37 is installed on the inner wall of the top side of the fixed shaft 31, and the other end of the retaining spring 37 is installed on the top side of the movable shaft 32. A plug-in block 38 is slidably installed on the movable plate 33, and a plug-in slot 39 is provided on the connecting plate 35. The plug-in block 38 is movably installed in the plug-in slot 39. Two limit slots 310 are provided on the movable plate 33. The two limit slots 310 The locking springs 311 are installed on the inner wall of the two locking springs, and the other ends of the two locking springs 311 are installed on the plug-in block 38. The tension of the retaining spring 37 in the fixed shaft 31 drives the movable shaft 32 to move, and the movable shaft 32 drives the movable plate 33 to move, and the movable plate 33 drives the connecting plate 35 to move, and the connecting plate 35 drives the cleaning brush 36 to move toward the electromagnetic wire on the middle, so that larger impurities on the electromagnetic wire can be easily cleaned. After long-term use, when it is found that the cleaning effect of the cleaning brush 36 is poor, it is only necessary to separate the plug-in block 38 from the connecting plate 35, and the unusable cleaning brush 36 can be easily removed, and then a new cleaning brush 36 can be plugged into the installation slot 34. At this time, the plug-in block 38 is plugged into the plug-in slot 39 on the connecting plate 35, so that the cleaning brush 36 can be conveniently fixed and used. At the same time, the setting of the locking spring 311 can effectively limit the fixation of the cleaning brush 36 to prevent the cleaning brush 36 from automatically detaching from the movable plate 33 during use.

[0026] Embodiment 2: On the basis of Embodiment 1, in order to conveniently and quickly air-dry the electromagnetic wire after cleaning, an air-drying mechanism is arranged on the ultrasonic cleaning box 1, specifically comprising an air-drying box 4, which is installed on one side of the ultrasonic cleaning box 1, and is provided with an air inlet 42, a filter plate 43 is installed on the inner wall of the air inlet 42, a drive shaft 44 is rotatably installed on the filter plate 43, a circular turntable 47 is installed on the bottom end of the drive shaft 44, a plurality of fan blades 48 are equidistantly installed on the circular turntable 47, an electric heating plate 49 is installed on the inner wall of the bottom side of the plurality of air inlet holes 42, and the plurality of fan blades 48 equidistantly installed in an annular manner are all compatible with the electric heating plate 49, a servo motor 45 is installed on the top end of the drive shaft 44, a support frame 46 is installed on the servo motor 45, and the support frame 46 is installed on the air inlet 42. On the outer surface of the drying box 4, a return pipe 41 is installed on the bottom side of the air-drying box 4, and the other end of the return pipe 41 is installed on the ultrasonic cleaning box 1. When the electromagnetic wire is moved to the air-drying box 4 by the transmission device after cleaning, the switch on the electric heating plate 49 is started, and the air in the air inlet 42 is heated by the electric heating plate 49. At the same time, the switch on the servo motor 45 is started, and the servo motor 45 is used to drive the driving shaft 44 to rotate. The driving shaft 44 drives the fan blades 48 to rotate continuously, so that the outside air can be drawn into the air inlet 42, and then the air heated by the electric heating plate 49 can be blown onto the electromagnetic wire, so as to facilitate the air drying of the electromagnetic wire. At the same time, the cleaning liquid dripping in the air-drying box 4 will flow into the ultrasonic cleaning box 1 again through the return pipe 41 for use, and the remaining features are the same as those in Example 1.

[0027] The working principle is as follows: after the electromagnetic wire is plugged into the transmission mechanism in the ultrasonic cleaning box 1, the switch on the ultrasonic cleaning box 1 is immediately started, and the ultrasonic wave in the ultrasonic cleaning box 1 is used to quickly clean the surface of the electromagnetic wire. At the same time, the electromagnetic wire will pass through the cleaning brush 36 when it is transmitted forward by the transmission device. At this time, the tension of the retaining spring 37 in the fixed shaft 31 is used to drive the movable shaft 32 to move, and the movable shaft 32 drives the movable plate 33 to move. The movable plate 33 drives the connecting plate 35 to move, and the connecting plate 35 drives the cleaning brush 36 to move toward the electromagnetic wire in the middle, so that larger impurities on the electromagnetic wire can be easily cleaned. After long-term use, when it is found that the cleaning effect of the cleaning brush 36 has deteriorated, it is only necessary to separate the plug-in block 38 from the connecting plate 35 to conveniently remove the unusable cleaning brush 36, and then plug the new cleaning brush 36 into the installation slot 34. At this time, the plug-in block 3 8 is plugged into the plug-in slot 39 on the connecting plate 35, so that the cleaning brush 36 can be conveniently fixed for use. At the same time, the setting of the locking spring 311 can effectively limit the fixation of the cleaning brush 36 to prevent the cleaning brush 36 from automatically detaching from the movable plate 33 during use. When the electromagnetic wire is cleaned and is moved to the air drying box 4 by the transmission device, the switch on the electric heating plate 49 is started, and the air in the air inlet hole 42 is heated by the electric heating plate 49. At the same time, the switch on the servo motor 45 is started, and the servo motor 45 drives the drive shaft 44 to rotate. The drive shaft 44 drives the fan blades 48 to rotate continuously, so that the outside air can be drawn into the air inlet hole 42, and then the air heated by the electric heating plate 49 can be blown onto the electromagnetic wire, thereby facilitating the air drying of the electromagnetic wire. At the same time, the cleaning liquid dripping into the air drying box 4 will flow into the ultrasonic cleaning box 1 again through the return pipe 41 for use.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic wire cleaning device, characterized in that: It comprises an ultrasonic cleaning box (1), wherein an electromagnetic wire body (2) is provided on the ultrasonic cleaning box (1), and a cleaning mechanism and an air-drying mechanism are installed on the ultrasonic cleaning box (1), wherein the cleaning mechanism and the air-drying mechanism are both in contact with the electromagnetic wire body (2); The cleaning mechanism comprises two mounting plates (3), both mounting plates (3) being mounted on the inner wall of the ultrasonic cleaning box (1), a plurality of fixed shafts (31) being mounted on the mounting plates (3), movable shafts (32) being slidably mounted on the inner wall of the plurality of fixed shafts (31), a movable plate (33) being mounted on the bottom side of the plurality of movable shafts (32), a mounting groove (34) being provided on the movable plate (33), a connecting plate (35) being movably mounted on the inner wall of the mounting groove (34), a cleaning brush (36) being mounted on the connecting plate (35), and both cleaning brushes (36) being in contact with the outer surface of the electromagnetic wire body (2).

2. The electromagnetic wire cleaning device according to claim 1, characterized in that: A retaining spring (37) is mounted on the inner wall of the top side of the fixed shaft (31), and the other end of the retaining spring (37) is mounted on the top side of the movable shaft (32).

3. The electromagnetic wire cleaning device according to claim 1, characterized in that: A plug-in block (38) is slidably mounted on the movable plate (33), a plug-in slot (39) is provided on the connecting plate (35), and the plug-in block (38) is movably mounted in the plug-in slot (39).

4. The electromagnetic wire cleaning device according to claim 1, characterized in that: The movable plate (33) is provided with two limiting grooves (310), the inner walls of the two limiting grooves (310) are both mounted with locking springs (311), and the other ends of the two locking springs (311) are both mounted on the plug-in block (38).

5. The electromagnetic wire cleaning device according to claim 1, characterized in that: The air drying mechanism comprises an air drying box (4), the air drying box (4) being mounted on one side of the ultrasonic cleaning box (1), the air drying box (4) being provided with an air inlet hole (42), a filter plate (43) being mounted on the inner wall of the air inlet hole (42), a drive shaft (44) being rotatably mounted on the filter plate (43), a circular turntable (47) being mounted on the bottom end of the drive shaft (44), a plurality of fan blades (48) being mounted on the circular turntable (47) at equal intervals in a ring shape, an electric heating plate (49) being mounted on the inner wall of the bottom side of the plurality of air inlet holes (42), and the plurality of fan blades (48) being mounted at equal intervals in a ring shape are all compatible with the electric heating plate (49).

6. The electromagnetic wire cleaning device according to claim 5, characterized in that: A servo motor (45) is mounted on the top end of the driving shaft (44), a support frame (46) is mounted on the servo motor (45), and the support frame (46) is mounted on the outer surface of the air drying box (4).

7. The electromagnetic wire cleaning device according to claim 5, characterized in that: A water return pipe (41) is installed on the bottom side of the air drying box (4), and the other end of the water return pipe (41) is installed on the ultrasonic cleaning box (1).