Hanging type ladle for refining and purifying metal silicon

By using the combination of electromagnetic heating ring and heat insulation cotton in the hanging iron bag for metal silicon refining and purification, the problems of slow preheating speed and high cost in the prior art are solved, and a more efficient and economical preheating effect is achieved.

CN222778825UActive Publication Date: 2025-04-22SHIJIAZHUANG LICAI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421246360.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-22
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the prior art, the preheating speed of the molten iron bag is slower and the cost is higher when refining and purifying metal silicon.

Method used

A hanging iron bag for metal silicon refining and purification is designed. The iron bag is preheated by the electromagnetic heating ring and the heat-insulating cotton. The iron bag is preheated by the electromagnetic heating ring and insulating cotton.

Benefits of technology

The speed and efficiency of preheating of the molten iron bag is improved, the cost of preheating is reduced, and the problem of excessive temperature loss is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hanging type ladle for refining and purifying metallic silicon, which comprises a storage mechanism, a hanging mechanism assembled above the storage mechanism and an adjusting mechanism assembled on one side of the storage mechanism, the storage mechanism comprises a main ladle body, a mounting ring plate is fixedly mounted at the central position of the outer wall of the main ladle body, and the mounting ring plate is fixedly mounted on the outer wall of the main ladle body. A preheating cavity is arranged between the outer wall and the interior of the main ladle body. The utility model relates to the technical field of metal silicon refining and purification. According to the hanging type hot metal ladle for refining and purifying the metal silicon, through cooperation of the electromagnetic heating ring and the heat insulation cotton, the electromagnetic heating ring can conduct preheating treatment on the hot metal ladle in an electromagnetic heating mode before operation, the preheating speed of the hot metal ladle is increased through the electromagnetic heating mode, the preheating cost is low, and the hot metal ladle is convenient to use. The heat insulation cotton can conduct heat insulation protection on the electromagnetic heating ring during operation and can conduct heat preservation on the molten iron ladle after preheating, and the situation that the temperature loss is too fast after the molten iron ladle is preheated is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal silicon refining and purification, in particular to a hanging iron ladle for metal silicon refining and purification. Background Art

[0002] The refining and purification of metallic silicon is a crucial link in the production process of metallic silicon. Its main purpose is to remove impurity elements in metallic silicon and improve the purity and quality of the product. When refining and purifying metallic silicon, it is necessary to store and transport its ladles. Among them, the "hanging ladles for refining and purifying high-quality metallic silicon" disclosed in the publication number "CN218168646U" has solved the technical disadvantages of different molten iron amounts and inconvenience in turning over during the casting process. However, in actual use, ladles with similar structures still have many defects. For example, the ladles need to be preheated before use to avoid the temperature difference stress generated when the ladles come into contact with high-temperature molten iron. Most of the existing preheating methods use oven heating for preheating treatment. The oven preheats the ladles at a slow speed and requires a long time to bake them to reach the preheating temperature. In addition, the oven has a large power when preheating the ladles, which leads to a high cost when preheating the ladles. For this reason, we have designed a hanging ladles for refining and purifying metallic silicon to solve the above problems. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a hanging iron ladle for refining and purifying metallic silicon, which solves the problems of slow preheating speed and high cost of the iron ladle by an oven.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a hanging iron ladle for refining and purifying metallic silicon, comprising a storage mechanism and a suspension mechanism installed above the storage mechanism, and an adjustment mechanism installed on one side of the storage mechanism, the storage mechanism comprising a main package, a mounting ring plate is fixedly installed at the central position of the main package outer wall of the main package, a preheating chamber is arranged between the outer wall and the interior of the main package, a plurality of sets of electromagnetic heating rings are fixedly installed above the interior of the preheating chamber, a plurality of sets of column plates are fixedly installed at the bottom of the bottom of the preheating chamber, and the outside of the preheating chamber and the column plates are filled with heat insulation cotton;

[0005] The suspension mechanism comprises two groups of suspension plates, top plates are fixedly installed on the tops of the two groups of suspension plates, and a suspension rod is fixedly installed on the tops of the top plates;

[0006] The adjustment mechanism comprises a gear box, a driving shaft is fixedly mounted on an output end of one side of the gear box, a telescopic sleeve is slidably mounted on an outer wall of the driving shaft, and a hand wheel is fixedly mounted on one end of the telescopic sleeve.

[0007] Preferably, a liquid discharge nozzle is fixedly installed above the front surface of the main enclosure, and a splash plate is fixedly installed above the inner wall of the main enclosure.

[0008] Preferably, a reinforcing ring plate is fixedly mounted on the bottom of the main enclosure, and a plurality of groups of ribs connected to the bottom of the mounting ring plate are fixedly mounted on the outer side of the top of the reinforcing ring plate.

[0009] Preferably, the top and the bottom of the telescopic sleeve are both provided with limiting grooves, and a limiting sleeve used in conjunction with the limiting grooves is fixedly mounted on one side of the outer wall of the driving shaft.

[0010] Preferably, angle plates connected to the bottom of the top plate are fixedly installed on the upper part of the inner walls of the two groups of hanging plates.

[0011] Preferably, a power supply seat is fixedly installed on the upper part of the back of the main package body, and a protective plate is fixedly installed on the upper part of the power supply seat.

[0012] The utility model provides a hanging iron ladle for refining and purifying metallic silicon. Compared with the prior art, it has the following beneficial effects:

[0013] The hanging iron ladle for refining and purifying metallic silicon can preheat the iron ladle by electromagnetic heating before operation through the cooperation between the electromagnetic heating ring and the thermal insulation cotton. The electromagnetic heating method improves the preheating speed of the iron ladle and the preheating cost is low. The thermal insulation cotton can provide thermal insulation protection for the electromagnetic heating ring during operation and can keep the iron ladle warm after preheating to avoid the situation where the temperature of the iron ladle loses too quickly after preheating. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a side structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the main package of the utility model;

[0017] Figure 4 This is a schematic diagram of the telescopic sleeve structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the back structure of the utility model;

[0019] In the figure: 1. storage mechanism; 101. main package; 102. discharge nozzle; 103. splash plate; 104. thermal insulation cotton; 105. column plate; 106. electromagnetic heating ring; 107. preheating chamber; 2. adjustment mechanism; 201. gear box; 202. telescopic sleeve; 203. hand wheel; 204. drive shaft; 205. limit sleeve; 206. limit groove; 3. suspension mechanism; 301. hanging plate; 302. top plate; 303. angle plate; 304. hanging rod; 4. reinforcement ring plate; 401. mounting ring plate; 402. rib rod; 5. power socket; 501. protective plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: a hanging iron ladle for refining and purifying metallic silicon, comprising a storage mechanism 1 and a suspension mechanism 3 installed above the storage mechanism 1, an adjustment mechanism 2 installed on one side of the storage mechanism 1, the storage mechanism 1 comprising a main package 101, a mounting ring plate 401 is fixedly installed at the central position of the outer wall of the main package 101, a preheating chamber 107 is arranged between the outer wall and the interior of the main package 101, a plurality of sets of electromagnetic heating rings 106 are fixedly installed above the interior of the preheating chamber 107, and the preheating chamber 107 is provided with a plurality of electromagnetic heating rings 106. A plurality of column plates 105 are fixedly installed at the bottom of the bottom, and the outside of the preheating chamber 107 and the column plates 105 are filled with heat insulation cotton 104. The suspension mechanism 3 includes two groups of hanging plates 301, and a top plate 302 is fixedly installed on the top of the two groups of hanging plates 301, and a suspension rod 304 is fixedly installed on the top of the top plate 302. The adjustment mechanism 2 includes a gear box 201, and a drive shaft 204 is fixedly installed on the output end of one side of the gear box 201, and a telescopic sleeve 202 is slidably installed on the outer wall of the drive shaft 204, and a hand wheel 203 is fixedly installed on one end of the telescopic sleeve 202.

[0022] Based on the above-mentioned structural setting, the hanging iron ladle for refining and purifying metallic silicon is composed of a storage mechanism 1, a suspension mechanism 3 and an adjustment mechanism 2, and the storage mechanism 1 is a storage and transportation mechanism for molten iron, the suspension mechanism 3 is a suspension support mechanism for the iron ladle, and the adjustment mechanism 2 is a rotation control mechanism for the iron ladle. With the help of the adjustment mechanism 2, the molten iron stored in the iron ladle can be poured out. Specifically, during the working process, the main ladle 101 can store the molten iron liquid, and the two sets of hanging plates 301 are movably installed respectively. On the mounting ring plate 401 of the outer wall of the main body 101, the top plate 302 and the suspension rod 304 between the two sets of suspension plates 301 facilitate the suspension support of the overhead crane and the ladle, so that the molten iron inside the ladle can be moved. The gear box 201 is fixedly mounted on the outside of a set of suspension plates 301, and the output end of the gear box 201 is connected to the shaft of the mounting ring plate 401. The staff can drive the gear box 201 through the hand wheel 203 and the drive shaft 204, so that the staff can The main ladle 101 is adjusted and flipped through the gear box 201 to dump the molten iron, and the telescopic sleeve 202 can be extended to adjust the hand wheel 203 outward, so that the staff can adjust the main ladle 101 through the gear box 201 at a long distance, which increases the safety of the staff when manually adjusting the molten iron ladle. The multiple sets of electromagnetic heating rings 106 installed inside the preheating chamber 107 can preheat the interior of the main ladle 101 by electromagnetic heating. The electromagnetic heating preheating method increases the speed of heating inside the molten iron ladle, thereby improving the efficiency of preheating the molten iron ladle, and is lower in cost and more convenient to preheat than the traditional preheating method. The heat insulation cotton 104 can insulate the electromagnetic heating ring 106, and the heat insulation cotton 104 can keep the molten iron ladle warm after preheating, avoiding the situation that the temperature of the molten iron ladle loses too quickly after the preheating is completed. The column plate 105 can support the bottom of the preheating chamber 107 to ensure the stability of the preheating chamber 107 during operation and avoid the occurrence of concave deformation.

[0023] Furthermore, a liquid discharge nozzle 102 is fixedly installed above the front of the main package 101, and a splash plate 103 is fixedly installed above the inner wall of the main package 101. The liquid discharge nozzle 102 facilitates the discharge of the molten iron inside the main package 101, avoiding leakage during the discharge, and the splash plate 103 can prevent splashing when the main package 101 moves and transports the molten iron, avoiding the molten iron from splashing out.

[0024] Furthermore, a reinforcing ring plate 4 is fixedly installed at the bottom of the main ladle 101, and multiple groups of ribs 402 connected to the bottom of the mounting ring plate 401 are fixedly installed on the outer side of the top of the reinforcing ring plate 4. Among them, the reinforcing ring plate 4 and the ribs 402 can reinforce the entire ladle, thereby improving the stability of the ladle when it is suspended and moved.

[0025] Furthermore, the top and bottom of the telescopic sleeve 202 are both provided with a limit groove 206, and a limit sleeve 205 used in conjunction with the limit groove 206 is fixedly installed on one side of the outer wall of the driving shaft 204. The limit groove 206 and the limit sleeve 205 can limit the extension and contraction of the telescopic sleeve rod 202, thereby preventing the staff from slipping when rotating the driving shaft 204 through the hand wheel 203.

[0026] Furthermore, an angle plate 303 connected to the bottom of the top plate 302 is fixedly installed on the upper part of the inner wall of the hanging plate 301. Among them, the angle plate 303 can reinforce the top plate 302 and the hanging plate 301, thereby improving the stability of the hanging plate 301 when connected to the top plate 302.

[0027] Furthermore, a power supply base 5 is fixedly installed on the upper part of the back of the main body 101, and a protective plate 501 is fixedly installed on the upper part of the power supply base 5. The power supply base 5 can be powered when the electromagnetic heating ring 106 preheats the inside of the ladle, and the protective plate 501 can shield and protect the upper part of the power supply base 5.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hanging iron ladle for refining and purifying metallic silicon, characterized by: The invention comprises a storage mechanism (1) and a suspension mechanism (3) mounted on the top of the storage mechanism (1), and an adjustment mechanism (2) mounted on one side of the storage mechanism (1); the storage mechanism (1) comprises a main enclosure (101); a mounting ring plate (401) is fixedly mounted at the central position of the outer wall of the main enclosure (101); a preheating chamber (107) is arranged between the outer wall and the interior of the main enclosure (101); a plurality of sets of electromagnetic heating rings (106) are fixedly mounted on the top of the interior of the preheating chamber (107); a plurality of sets of column plates (105) are fixedly mounted on the bottom of the bottom of the preheating chamber (107); and the outside of the preheating chamber (107) and the column plates (105) are filled with heat insulation cotton (104); The suspension mechanism (3) comprises two groups of suspension plates (301), top plates (302) are fixedly mounted on the tops of the two groups of suspension plates (301), and a suspension rod (304) is fixedly mounted on the tops of the top plates (302); The adjustment mechanism (2) comprises a gear box (201), a drive shaft (204) is fixedly mounted on an output end of one side of the gear box (201), a telescopic sleeve (202) is slidably mounted on an outer wall of the drive shaft (204), and a hand wheel (203) is fixedly mounted on one end of the telescopic sleeve (202).

2. The hanging iron ladle for refining and purifying metallic silicon according to claim 1, characterized in that: A liquid discharge nozzle (102) is fixedly installed above the front surface of the main package (101), and a splash plate (103) is fixedly installed above the inner wall of the main package (101).

3. The hanging iron ladle for refining and purifying metallic silicon according to claim 1, characterized in that: A reinforcing ring plate (4) is fixedly mounted on the bottom of the main enclosure (101), and multiple groups of ribs (402) connected to the bottom of the mounting ring plate (401) are fixedly mounted on the outer side of the top of the reinforcing ring plate (4).

4. The hanging iron ladle for refining and purifying metallic silicon according to claim 1, characterized in that: The top and bottom of the telescopic sleeve (202) are both provided with a limiting groove (206), and a limiting sleeve (205) for use with the limiting groove (206) is fixedly mounted on one side of the outer wall of the driving shaft (204).

5. The hanging iron ladle for refining and purifying metallic silicon according to claim 1, characterized in that: Angle plates (303) connected to the bottom of the top plate (302) are fixedly installed above the inner walls of the two groups of hanging plates (301).

6. The hanging iron ladle for refining and purifying metallic silicon according to claim 1, characterized in that: A power supply seat (5) is fixedly mounted on the upper part of the back of the main package body (101), and a protective plate (501) is fixedly mounted on the upper part of the power supply seat (5).

Citation Information

Patent Citations

  • Hanging type ladle for refining and purifying high-quality metal silicon

    CN218168646U