Novel pneumatic rope inserting machine
By designing a new pneumatic rope insertion machine, the automatic plug-in is achieved using pneumatic oil cylinders and conical heads, the problem of time-consuming and labor-intensive plug-in of wire rope ropes in coal mining faces is solved, and the work efficiency and safety are improved.
Patent Information
- Application Number
- CN202421431668.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the coal mining working surface, the plugging of wire rope heads consumes more labor and is time-consuming and labor-intensive. Especially with the development of large tonnage and heavy duty of winch equipment, the rope diameter increases and the plugging is more difficult, resulting in high physical consumption and low working efficiency.
A new type of pneumatic rope insertion machine is designed, including a rope insertion assembly, a pneumatic oil cylinder and a conical head. The pneumatic oil cylinder is controlled to rise or fall through the operating rod to realize the automatic plugging of the wire rope rope end.
The efficiency of wire rope plugging is improved, labor intensity is reduced, operation safety is enhanced, and manual plugging is solved.
Smart Images
Figure CN222796078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rope inserting machine, in particular to a novel pneumatic rope inserting machine. Background Art
[0002] During the installation and removal of the coal mining face, winch transportation and towing operations are required frequently. When each winch is prepared, the splicing of the wire rope head consumes a lot of manpower and is time-consuming and labor-intensive. With the continuous improvement of the mechanization of coal mining, comprehensive machinery equipment is also developing in the direction of large tonnage and heavy weight. The diameter of the winch wire rope used for the installation and removal of the working face is also increasing, and the splicing standard of the winch rope head is constantly improving. However, the larger the rope diameter, the more difficult it is to manually splice the wire rope head. The original splicing of the winch wire rope hook consumes a lot of physical energy for the workers and has low work efficiency. Improper operation may cause injuries. Utility Model Content
[0003] The utility model aims to provide a novel pneumatic rope inserting machine, which solves the problems of great difficulty and low working efficiency in manually inserting the rope ends of steel wire ropes.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A novel pneumatic rope insertion machine includes a rope insertion assembly, which is connected to a fixed base via a fixed column. An operating rod is provided on the fixed column, and the operating rod is electrically connected to the rope insertion assembly; the fixed base is connected to an operating table via a support rod, and the operating table is located below the rope insertion assembly.
[0006] Furthermore, the rope insertion assembly includes a pneumatic cylinder and a cone head, the cone head is connected to the output end of the pneumatic cylinder, the operating platform is located below the cone head, and the pneumatic cylinder is electrically connected to the operating rod.
[0007] Furthermore, a through hole is provided on the operating table, and the through hole is located below the cone head to facilitate the passage of the cone head.
[0008] Furthermore, the bottom surface of the operating table is connected to the support rod, and the side surface of the operating table abuts against the fixed column.
[0009] Furthermore, the cone head is connected to the pneumatic cylinder via a connecting pin, and the connection between the pneumatic cylinder and the cone head is coated with butter.
[0010] Furthermore, a box is connected to the fixed column, the box has a cavity, the pneumatic cylinder is installed in the cavity, and the cone head extends from the bottom of the box.
[0011] Furthermore, the material of the fixed column and the support rod is alloy steel plate.
[0012] Furthermore, the center line of the fixed column coincides with the center line of the fixed base, and the fixed column is located on both sides of the fixed base.
[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0014] The utility model fixes the wire rope head on the operating table, and then the technician controls the pneumatic cylinder through the operating rod to realize the reciprocating movement of the cone head rising or falling. The utility model solves the problem of time-consuming and labor-intensive plugging of the wire rope head, and also improves the work efficiency of the technician, reduces the labor intensity of the staff, and improves the safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of a new type of pneumatic rope insertion machine.
[0016] Figure 2 Schematic diagram of the operating lever.
[0017] Figure 3 This is the front view of a new type of pneumatic rope insertion machine. DETAILED DESCRIPTION
[0018] like Figure 1 and Figure 3 As shown, a new type of pneumatic rope insertion machine includes a rope insertion assembly, which is connected to a fixed base 2 through a fixed column 1, and an operating rod 3 is provided on the fixed column 1, and the operating rod 3 is electrically connected to the rope insertion assembly; the fixed base 2 is connected to an operating table 5 through a support rod 4, and the operating table 5 is located below the rope insertion assembly. When it is necessary to plug in the wire rope, the wire ropes are arranged neatly in advance and fixed on the operating table 5, and then the pneumatic cylinder is connected to the gas station through a pipeline. First, the technician controls the operating rod 3 to check whether there is a problem with the rope insertion assembly and whether there is a stuck part, and the rope insertion assembly is firmly assembled to prevent looseness from causing accidents. The wire rope is made of multiple strands of steel wires, and then the two ends of the wire rope to be plugged are fixed. The technician controls the operating rod 3 to move the rope insertion assembly downward, so that a gap is generated between the two strands of steel wire, and the new steel wire is inserted into the gap to complete the plugging. After the plugging is completed, the rope insertion assembly is raised, which is simple to operate and has high work efficiency.
[0019] The rope insertion assembly includes a pneumatic cylinder and a cone head 6, the cone head 6 is connected to the output end of the pneumatic cylinder, the operating table 5 is located below the cone head 6, and the pneumatic cylinder is electrically connected to the operating rod 3. After completing the inspection of the rope insertion assembly, the steel wire ropes are neatly arranged and placed on the operating table 5, and the two ends of the steel wire ropes are fixed. The technician manipulates the operating rod 3 to make the cone head 6 move downward under the action of the pneumatic cylinder, so that a gap is generated between two adjacent steel wires. The technician inserts the new steel wire into the gap, and the technician controls the operating rod 3 to make the cone head 6 move upward under the action of the pneumatic cylinder. In this way, the purpose of plugging the new steel wire into the steel wire rope is achieved. By controlling the operating rod 3, the cone head 6 reciprocates up and down under the action of the pneumatic cylinder until the entire steel wire rope is plugged in. Finally, the cone head 6 is lifted by controlling the operating rod 3, the pipeline is removed, and the plugging is completed.
[0020] The operating table is provided with a through hole 8, which is located below the cone head, so that the cone head can pass through. After the cone head passes through the wire rope, the skilled worker passes the new steel wire through the gap exposed by the wire rope to achieve the purpose of wire rope splicing.
[0021] The bottom surface of the operating table 5 is connected to the support rod 4, and the side of the operating table 5 is abutted against the fixed column 1. The two sides of the operating table 5 are respectively connected to the support rod 4 and the fixed column 1, which increases the stability of the operating table 5 and improves the plug-in efficiency of the wire rope. The operating table 5 is formed by splicing steel plates, and the surface of the operating table 5 is sprayed with anti-rust paint to achieve long-term use of the operating table 5. The cone head 6 is connected to the pneumatic cylinder through a connecting pin, and the connection between the pneumatic cylinder and the cone head 6 is coated with butter, which can prevent the cone head 6 from rusting and extend the service life of the cone head 6. The fixed column 1 is connected to a box 7, and the box 7 has a cavity. The box 7 can protect the pneumatic cylinder. The pneumatic cylinder is installed in the cavity, and the cone head 6 extends from the bottom of the box 7. The material of the fixed column 1 and the support rod 4 is an alloy steel plate, so that the fixed column 1 and the support rod 4 have higher strength and hardness, and increase the service life of the device. The center line of the fixed column 1 coincides with the center line of the fixed base 2 , and the fixed column 1 is located on both sides of the fixed base 2 .
[0022] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A new type of pneumatic rope insertion machine, characterized in that: It includes a rope insertion assembly, which is connected to a fixed base through a fixed column, and an operating rod is provided on the fixed column, and the operating rod is electrically connected to the rope insertion assembly; the fixed base is connected to an operating table through a support rod, and the operating table is located below the rope insertion assembly; The rope insertion assembly includes a pneumatic cylinder and a cone head, the cone head is connected to the output end of the pneumatic cylinder, the operating table is located below the cone head, and the pneumatic cylinder is electrically connected to the operating rod; The operating table is provided with a through hole, which is located below the cone head to facilitate the cone head to pass through; The cone head is connected to the pneumatic oil cylinder through a connecting pin, and the connection between the pneumatic oil cylinder and the cone head is coated with butter.
2. A novel pneumatic rope insertion machine according to claim 1, characterized in that: The bottom surface of the operating table is connected to the support rod, and the side surface of the operating table abuts against the fixed column.
3. A novel pneumatic rope insertion machine according to claim 1, characterized in that: The fixed column is connected with a box body, the box body has a cavity, the pneumatic cylinder is installed in the cavity, and the cone head extends out from the bottom of the box body.
4. A novel pneumatic rope insertion machine according to claim 1, characterized in that: The fixed columns and the support rods are made of alloy steel plates.
5. A novel pneumatic rope insertion machine according to claim 1, characterized in that: The center line of the fixed column coincides with the center line of the fixed base, and the fixed columns are located on both sides of the fixed base.