Auxiliary device for installation and butt joint of integrated valve

Abstract

The utility model discloses an auxiliary device for installation and butt joint of an integrated valve, which belongs to the technical field of ocean engineering and comprises a frame, the frame can be connected with a slip ring stack, a sliding base is arranged on the frame, the sliding base can be connected with the integrated valve and can slide relative to the frame, and a first sliding component is arranged on the frame. The first sliding assembly is connected with the sliding base, the sliding base can be driven by the first sliding assembly to drive the integrated valve to slide up and down, the first sliding assembly is provided with a second sliding assembly, the second sliding assembly is connected with the sliding base, and the sliding base can be driven by the second sliding assembly to drive the integrated valve to slide left and right. According to the utility model, the motion path in the installation process of the integrated valve is accurately controlled, the integration precision and operation safety of the integrated valve and the single-point system slip ring stack are ensured, the operation efficiency is improved, and the blank of high-precision integrated operation technical equipment for the single-point system slip ring stack integrated valve in China is filled.

Description

Technical Field

[0001] The utility model belongs to the technical field of marine engineering, and in particular relates to an auxiliary device for mounting and docking an integrated valve. Background Art

[0002] In the past, the integrated installation of the slip ring stack integrated valve of the FPSO single-point system was mainly carried out using a site crane, which made it difficult to control the movement trajectory and installation accuracy of the integrated valve. Moreover, when the integrated valve was installed by using a site crane, the shaking of the integrated valve could easily cause it to collide with the slip ring stack and the integrated valve interface, resulting in a high risk of collision damage. This required a high level of professional skills and coordination and cooperation from the lifting operation commander and operator. As the lifting operation was demanding and complex, it was difficult to achieve a high installation efficiency.

[0003] With the development of deepwater oil and gas fields, the application of large-scale deepwater FPSO single-point mooring systems in the field of marine engineering has received more and more attention. Slip ring stacks and integrated valves are the core equipment of FPSO single-point mooring systems. The installation accuracy, operation safety and operation efficiency of conventional lifting methods can no longer meet the requirements.

[0004] Therefore, it is urgent to design an auxiliary device for the installation and docking of an integrated valve to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide an auxiliary device for mounting and docking an integrated valve, which has the advantage that the integrated valve is easy to be mounted on a slip ring stack and solves the problems mentioned in the background technology.

[0006] In order to achieve the above-mentioned purpose, the specific technical scheme of the auxiliary device for mounting and docking an integrated valve of the utility model is as follows:

[0007] An auxiliary device for installing and docking an integrated valve comprises a frame, which can be connected to a slip ring stack, a sliding base is provided on the frame, the sliding base can be connected to the integrated valve, the sliding base can slide relative to the frame, a first sliding component is provided on the frame, the first sliding component is connected to the sliding base, and the sliding base can be driven by the first sliding component to drive the integrated valve to slide up and down, a second sliding component is provided on the first sliding component, the second sliding component is connected to the sliding base, and the sliding base can be driven by the second sliding component to drive the integrated valve to slide left and right.

[0008] Furthermore, the first sliding assembly includes a first hydraulic cylinder, a fixed end of the first hydraulic cylinder is fixedly connected to the frame, an output end of the first hydraulic cylinder is fixedly connected to a guide support beam, the guide support beam is connected to the sliding base, and the guide support beam and the sliding base are driven by the first hydraulic cylinder to slide up and down.

[0009] Furthermore, the second sliding assembly includes a second hydraulic cylinder, a fixed end of the second hydraulic cylinder is fixedly connected to the guide support beam, and an output end of the second hydraulic cylinder can drive the sliding base to slide left and right.

[0010] Furthermore, the sliding base is slidably connected to the guide support beam, and when the output end of the second hydraulic cylinder drives the sliding base to slide, the sliding base slides along the guide support beam.

[0011] Furthermore, four support rods are fixedly connected to the sliding base, and the four support rods are respectively located at two ends of the guide support beam to limit the sliding track of the sliding base.

[0012] Furthermore, a baffle is fixedly connected to one end of the guide support beam away from the second hydraulic cylinder to limit the sliding distance of the sliding base.

[0013] Furthermore, a connecting plate is fixedly connected to the sliding base, and an output end of the second hydraulic cylinder is fixedly connected to the connecting plate.

[0014] Furthermore, a first flange is fixedly connected to the sliding base, and the first flange of the sliding base is detachably connected to the flange of the integrated valve via bolts.

[0015] Furthermore, a second flange is fixedly connected to the frame, and the second flange of the frame is detachably connected to the flange of the slip ring stack via bolts.

[0016] Furthermore, a hanging hole is fixedly connected to the frame, and the hanging hole can be hooked with a hanging hook.

[0017] The utility model has the following advantages: the movement path of the integrated valve during installation is precisely controlled, and the integration accuracy and operation safety of the integrated valve and the single-point system slip ring stack are ensured, the operation efficiency is improved, and the blank of high-precision integration operation technology equipment of the domestic single-point system slip ring stack integrated valve is filled. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the auxiliary device of the utility model for docking the integrated valve with the slip ring stack;

[0019] Figure 2 It is a schematic diagram of the overall structure of the auxiliary device of the utility model;

[0020] Figure 3 This is a structural schematic diagram of the guide support beam of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the sliding base of the utility model;

[0022] Markings in the figure: 1. Frame; 11. Second flange; 12. Slip ring stack; 13. Integrated valve; 14. Lifting hole; 2. First sliding assembly; 21. First hydraulic cylinder; 22. Guide support beam; 23. Baffle; 3. Second sliding assembly; 31. Second hydraulic cylinder; 4. Sliding base; 41. First flange; 42. Support rod; 43. Connecting plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0024] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.

[0025] Please refer to the attached Figure 1 To Attachment Figure 4 The utility model describes an auxiliary device for mounting and docking an integrated valve.

[0026] At present, the existing FPSO single-point system slip ring stack integrated valve is mainly installed by site crane, which makes it difficult to control the movement trajectory and installation accuracy of the integrated valve. Moreover, when the integrated valve is installed by site crane, the shaking of the integrated valve is easy to cause it to collide with the slip ring stack and the integrated valve interface, resulting in a high risk of collision damage, which requires high professional skills and coordination of the lifting operation commander and operator. Due to the high and complex requirements of the lifting operation, it is difficult to achieve high installation efficiency.

[0027] Therefore, the auxiliary device for installing and docking the integrated valve includes a frame 1, which can be connected to the slip ring stack 12. The frame 1 is provided with a sliding base 4, which can be connected to the integrated valve 13. The sliding base 4 can slide relative to the frame 1. The frame 1 is provided with a first sliding component 2, which is connected to the sliding base 4. The sliding base 4 can be driven by the first sliding component 2 to drive the integrated valve 13 to slide up and down. The first sliding component 2 is provided with a second sliding component 3, which is connected to the sliding base 4. The sliding base 4 can be driven by the second sliding component 3 to drive the integrated valve 13 to slide left and right.

[0028] When installing the integrated valve 13, drive the first sliding assembly 2 to slide the integrated valve 13 upward, and control the height of the integrated valve 13 so that the upper surface height of the integrated valve 13 is lower than the inlet short section of the slip ring stack 12. When the control clearance is lower than 10 mm, the first sliding assembly 2 stops.

[0029] Then, the second sliding assembly 3 is driven to make the integrated valve 13 approach the slip ring stack 12 in the horizontal direction until the deviation between the center of the flange surface above the integrated valve 13 and the inlet center of the slip ring stack 12 is less than 1 mm, and the second sliding assembly 3 stops.

[0030] The first sliding assembly 2 is driven again to control the lifting speed until the gap between the upper surface of the integrated valve 13 and the inlet flange surface of the slip ring stack 12 is less than 2 mm, and then the integrated valve 13 is connected to the slip ring stack 12.

[0031] During the lifting process, it is necessary to monitor the gap between the upper surface of the integrated valve 13 and the inlet short section of the slip ring stack 12, and monitor the deviation between the center of the flange surface above the integrated valve 13 and the inlet center of the slip ring stack 12 to avoid damage to the integrated valve 13 during installation.

[0032] When the gap between the upper surface of the integrated valve 13 and the inlet flange surface of the slip ring stack 12 is less than 2 mm, use bolts to fasten the integrated valve 13 to the slip ring stack 12. By tightening the bolts, make the upper surface of the integrated valve 13 contact the inlet flange surface of the slip ring stack 12. Note that the bolts are tightened in diagonal order. After the upper surface of the integrated valve 13 contacts the inlet flange surface of the slip ring stack 12, initially tighten all bolts according to 50% of the bolt pre-tightening torque, and mark them after the initial tightening is completed. After the initial tightening is completed, re-tighten them, and the re-tightening torque is 100% of the bolt pre-tightening torque. Recheck the bolt torque after 24 hours. At this point, the installation of the integrated valve 13 is completed.

[0033] Preferably, the first sliding assembly 2 includes a first hydraulic cylinder 21, a fixed end of the first hydraulic cylinder 21 is fixedly connected to the frame 1, an output end of the first hydraulic cylinder 21 is fixedly connected to a guide support beam 22, the guide support beam 22 is connected to the sliding base 4, and the guide support beam 22 and the sliding base 4 are driven by the first hydraulic cylinder 21 to slide up and down. In other embodiments of the utility model, other driving forces can also be used as long as the sliding base 4 can be guaranteed to slide up and down.

[0034] Preferably, the second sliding assembly 3 includes a second hydraulic cylinder 31, the fixed end of the second hydraulic cylinder 31 is fixedly connected to the guide support beam 22, and the output end of the second hydraulic cylinder 31 can drive the sliding base 4 to slide left and right. In other embodiments of the utility model, other driving forces can also be used as long as the sliding base 4 can be guaranteed to slide left and right.

[0035] Furthermore, the sliding base 4 is slidably connected to the guide support beam 22 , and when the output end of the second hydraulic cylinder 31 drives the sliding base 4 to slide, the sliding base 4 slides along the guide support beam 22 .

[0036] Preferably, four support rods 42 are fixedly connected to the sliding base 4 , and the four support rods 42 are respectively located at two ends of the guide support beam 22 to limit the sliding track of the sliding base 4 .

[0037] Preferably, a baffle 23 is fixedly connected to one end of the guide support beam 22 away from the second hydraulic cylinder 31 to limit the sliding distance of the sliding base 4 .

[0038] Preferably, a connecting plate 43 is fixedly connected to the sliding base 4 , and an output end of the second hydraulic cylinder 31 is fixedly connected to the connecting plate 43 .

[0039] Furthermore, a first flange 41 is fixedly connected to the sliding base 4 , and the first flange 41 of the sliding base 4 is detachably connected to the flange of the integrated valve 13 via bolts.

[0040] When fixing the first flange 41 to the flange of the integrated valve 13, tighten the bolts to make the first flange 41 contact with the flange of the integrated valve 13. Note that the bolts are tightened in diagonal order. After the first flange 41 contacts the flange of the integrated valve 13, all bolts are initially tightened according to 50% of the bolt pre-tightening torque. After the initial tightening, mark them and re-tighten them. The re-tightening torque is 100% of the bolt pre-tightening torque. After 24 hours, the bolt torque is rechecked.

[0041] Furthermore, a second flange 11 is fixedly connected to the frame 1 , and the second flange 11 of the frame 1 is detachably connected to the flange of the slip ring stack 12 via bolts.

[0042] When fixing the second flange 11 to the flange of the slip ring stack 12, tighten the bolts to make the second flange 11 contact with the flange of the slip ring stack 12. Note that the bolts are tightened in diagonal order. After the second flange 11 contacts with the flange of the slip ring stack 12, all bolts are initially tightened according to 50% of the bolt pre-tightening torque. After the initial tightening, mark them and re-tighten them. The re-tightening torque is 100% of the bolt pre-tightening torque. After 24 hours, check the bolt torque.

[0043] Preferably, a hanging hole 14 is fixedly connected to the frame 1, and the hanging hole 14 can be hooked with a hanging hook.

[0044] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. An auxiliary device for mounting and docking an integrated valve, characterized in that: The invention comprises a frame, which can be connected to the slip ring stack; a sliding base is provided on the frame, which can be connected to the integrated valve; the sliding base can slide relative to the frame; a first sliding component is provided on the frame, which is connected to the sliding base; the sliding base can be driven by the first sliding component to drive the integrated valve to slide up and down; a second sliding component is provided on the first sliding component, which is connected to the sliding base; the sliding base can be driven by the second sliding component to drive the integrated valve to slide left and right.

2. The auxiliary device for mounting and docking an integrated valve according to claim 1, characterized in that: The first sliding assembly includes a first hydraulic cylinder, a fixed end of the first hydraulic cylinder is fixedly connected to the frame, an output end of the first hydraulic cylinder is fixedly connected to a guide support beam, the guide support beam is connected to the sliding base, and the guide support beam and the sliding base are driven by the first hydraulic cylinder to slide up and down.

3. The auxiliary device for mounting and docking an integrated valve according to claim 2, characterized in that: The second sliding assembly includes a second hydraulic oil cylinder, a fixed end of the second hydraulic oil cylinder is fixedly connected to the guide support beam, and an output end of the second hydraulic oil cylinder can drive the sliding base to slide left and right.

4. The auxiliary device for mounting and docking an integrated valve according to claim 3, characterized in that: The sliding base is slidably connected to the guide support beam. When the output end of the second hydraulic cylinder drives the sliding base to slide, the sliding base slides along the guide support beam.

5. The auxiliary device for mounting and docking an integrated valve according to claim 4, characterized in that: Four support rods are fixedly connected to the sliding base, and the four support rods are respectively located at two ends of the guide support beam to limit the sliding track of the sliding base.

6. The auxiliary device for mounting and docking an integrated valve according to claim 1, characterized in that: One end of the guide support beam away from the second hydraulic cylinder is fixedly connected with a baffle plate to limit the sliding distance of the sliding base.

7. The auxiliary device for mounting and docking an integrated valve according to claim 2, characterized in that: A connecting plate is fixedly connected to the sliding base, and an output end of the second hydraulic oil cylinder is fixedly connected to the connecting plate.

8. The auxiliary device for mounting and docking an integrated valve according to claim 1, characterized in that: A first flange is fixedly connected to the sliding base, and the first flange of the sliding base is detachably connected to the flange of the integrated valve via bolts.

9. The auxiliary device for mounting and docking an integrated valve according to claim 1, characterized in that: A second flange is fixedly connected to the frame, and the second flange of the frame is detachably connected to the flange of the slip ring stack through bolts.

10. The auxiliary device for mounting and docking an integrated valve according to claim 1, characterized in that: A hanging hole is fixedly connected to the frame, and the hanging hole can be hooked with a hanging hook.

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