Filtering circulating system for electroplating

By designing an optimized filtration circulation system for electroplating, the problems of slowing filtration speed and deteriorating product quality in traditional systems are solved, efficient tank liquid filtration and long-term production are achieved, and the quality of electroplating products is stabilized.

CN222809580UActive Publication Date: 2025-04-29QINGYUAN MINHUI AUTO PARTS
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Patent Information

Application Number
CN202421525587.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the long-term production process of the traditional sardine nickel filtration circulation system, the filtration speed slows down, the water outlet flow decreases, the main tank overflow speed slows down, the aging product enrichment accelerates, and the vicious cycle leads to deterioration of product quality and limited long-term production cycle.

Method used

A filter circulation system for electroplating is designed, including a first reaction tank, a second reaction tank, a filter device and a long-term filter device. By optimizing the water inlet method of the first reaction tank, the arrangement of solution distributors and liquid outlets is used to achieve uniform mixing and preliminary filtration of the tank liquid, reducing the impact of aging foreign matter entering the long-term filter machine.

Benefits of technology

It improves the filtration effect of the tank liquid, extends the service life of the long-term filter, stabilizes the quality of electroplating products, achieves long-term production, and reduces material losses and employee target replacement strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filtering circulation system for electroplating, and belongs to the technical field of electroplating filtering, the filtering circulation system comprises a first reaction tank, a second reaction tank, a filtering device and a long-acting filtering device, the liquid outlet end of the long-acting filtering device is communicated with the first reaction tank, and a solution distribution part is arranged in the first reaction tank; the solution distributing piece is provided with a plurality of liquid outlet holes, the second reaction tank is provided with a first reaction area and a second reaction area which are adjacent to each other, overflow channels arranged on tank walls on two sides of the first reaction tank are communicated with the first reaction area through pipelines, a liquid inlet end of the filtering device is communicated with the first reaction area, and a liquid outlet end of the filtering device is communicated with the second reaction area. One part of the solution filtered by the filtering device flows back to the first reaction zone, the other part of the solution flows back to the second reaction zone, and the liquid inlet end of the long-acting filtering device is communicated with the second reaction zone. According to the filtering circulation system for electroplating, the circulation process can be optimized, and the tank liquid filtering effect is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of electroplating filtration, and in particular to a filtration circulation system for electroplating. Background Art

[0002] The traditional long-term system is difficult to achieve good circulation and filtration effects due to the immature technology, and the production of sardine nickel is unstable, and the long-term production cycle is greatly reduced. The traditional sardine nickel filtration circulation system is generally composed of a main tank, an overflow tank, a secondary tank, a long-term filter, and a pipeline. Its working process is that the main tank solution overflows to the secondary tank through the overflow tank, and the long-term filter circulates from the bottom of the secondary tank to the main tank outlet. At present, the pipeline setting of the electroplating filter connecting the management tank is unreasonable. With the accumulation of aging products in the production of sardine nickel, the filtration speed of the long-term filter slows down, the water flow rate decreases, and then the overflow speed of the main tank slows down, and the enrichment of the aging products in the main tank accelerates, which leads to a vicious cycle, resulting in deterioration of product quality and a limited long-term production cycle. Utility Model Content

[0003] The present application aims to solve at least one of the above technical problems in the prior art to a certain extent. To this end, the present application provides a filtering circulation system for electroplating, which can optimize the circulation process and improve the filtering effect of the tank liquid.

[0004] According to the embodiment of the present application, the filtration circulation system for electroplating includes a first reaction tank, a second reaction tank, a filtration device and a long-term filtration device. The liquid outlet end of the long-term filtration device is connected to the first reaction tank. A solution dispensing component is provided in the first reaction tank. The solution dispensing component is provided with a plurality of liquid outlet holes. The second reaction tank is provided with adjacent first reaction zone and second reaction zone. The overflow channels provided on the two side walls of the first reaction tank are connected to the first reaction zone through a pipeline. The liquid inlet end of the filtration device is connected to the first reaction zone. A part of the solution filtered by the filtration device flows back to the first reaction zone, and the other part flows back to the second reaction zone. The liquid inlet end of the long-term filtration device is connected to the second reaction zone.

[0005] According to the filtration circulation system for electroplating described in the embodiment of the present application, the solution distribution component is connected to the liquid outlet end of the long-lasting filtration device through a conduit, the solution distribution component extends from one end to the other end of the first reaction tank, and the distance between the solution distribution component and the bottom of the first reaction tank is less than one tenth of the depth of the first reaction tank.

[0006] According to the filtering circulation system for electroplating described in the embodiment of the present application, the liquid outlet holes are arranged at intervals, and the opening direction of the liquid outlet holes is toward the bottom of the first reaction tank.

[0007] According to the filtering circulation system for electroplating described in the embodiment of the present application, the solution dispensing component includes two dispensing pipes arranged at intervals, and the liquid outlet holes are arranged at intervals between the two ends of the dispensing pipes.

[0008] According to the filtering circulation system for electroplating described in the embodiment of the present application, the two adjacent liquid outlet holes on the distribution pipe are respectively located on both sides of the distribution pipe.

[0009] According to the filtering circulation system for electroplating described in the embodiment of the present application, the angle between the central axis of the liquid outlet and the bottom of the groove is set to 30° to 60°.

[0010] According to the filtering circulation system for electroplating described in the embodiment of the present application, the aperture of the liquid outlet is set to 2 to 8 mm, and the distance between two adjacent liquid outlet holes is set to 30 to 80 mm.

[0011] According to the filtration circulation system for electroplating described in an embodiment of the present application, a first partition is arranged in the second reaction tank to separate the internal space of the second reaction tank into the first reaction zone and the second reaction zone, and the first partition is arranged with an arc near the top of the second reaction tank.

[0012] According to the filtration circulation system for electroplating described in the embodiment of the present application, an overflow area is enclosed by a second partition at the bottom of the second reaction zone, and the liquid inlet end of the long-lasting filtration device is connected to the overflow area through a conduit.

[0013] According to the filtering circulation system for electroplating described in an embodiment of the present application, the height of the second partition plate is less than one fifth of the height of the second reaction tank.

[0014] The above-mentioned filtering circulation system for electroplating has at least the following beneficial effects: when in use, the tank liquid placed in the first reaction tank overflows and is transported to the first reaction zone of the second reaction tank through the overflow tank. The filtering device extracts and filters the tank liquid in the first reaction zone during the reaction, and the filtered solution is evenly divided and returned to the first reaction zone and the second reaction zone. As the reaction proceeds, the water in the second reaction zone will slowly overflow to the first reaction zone to ensure the balance of the solutions in the first reaction zone and the second reaction zone. At the same time, the filtering effect can be further improved, so that the preliminary filtration of the tank liquid is completed before entering the long-term filter, which reduces the burden of the long-term filter, improves the efficiency of the circulating filtration, and also prolongs the service life of the long-term filter. At the same time, the long-term filter extracts the preliminary filtered liquid from the second reaction zone. The tank liquid is finally filtered, and the tank liquid after filtering by the long-acting filter flows back to the first reaction tank, thus realizing a complete filtering cycle. Furthermore, the water filtered by the long-acting filter is distributed to various places in the first reaction tank through the solution distribution component, and the setting of the liquid outlet hole enables the filtered solution entering the first reaction tank to stir the solutions in various places of the first reaction tank, thereby promoting the tank liquid in the first reaction tank to be in a uniformly mixed state at all times, avoiding the added reaction components from being deposited on the bottom of the first reaction tank, and successfully solving the problem of product discoloration caused by uneven tank liquid. At the same time, the tank liquid is continuously stirred, and the aging products are timely filtered through the overflow port to the auxiliary tank by the filtering device, thereby reducing the content of aging products in the first reaction tank, so that when the first reaction tank is subjected to electroplating reaction, the bright spots of the product are fundamentally improved. Compared with the prior art, the present application improves the water inlet method of the first reaction tank, utilizes the incoming water to stir the tank liquid, and then re-optimizes the second reaction tank, and cooperates with the filtering device to achieve preliminary filtration of the aging products produced by the electroplating reaction, thereby effectively improving the filtration effect of the tank liquid, overcoming and improving the bright spot problem, stabilizing the quality of the electroplating products, achieving long-term and ultra-long cycle production, improving the effective operation of the entire production line, saving material loss and waste, and reducing the intensity of employees changing targets. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present application is further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the structure of the embodiment of the present application. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the structure of the first reaction tank in the embodiment of the present application;

[0018] Figure 3 is a schematic structural diagram of a solution dispensing component in an embodiment of the present application;

[0019] Figure 4 It is a schematic cross-sectional view of a solution dispensing component in an embodiment of the present application.

[0020] Figure numerals: first reaction tank 100, overflow tank 101, distribution pipe 110, liquid outlet 111, second reaction tank 200, first partition plate 201, second partition plate 202, first reaction zone 210, second reaction zone 220, overflow zone 230, filtering device 300, liquid inlet pipe 310, liquid outlet pipe 320, long-acting filter 400. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the present application. The preferred embodiments of the present application are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present application, but it cannot be understood as a limitation on the scope of protection of the present application.

[0022] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] In the description of this application, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0024] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.

[0025] The traditional sardine nickel filtering circulation system consists of only a main tank, an overflow tank 101, a sub-tank, a long-acting filter 400, and a pipeline. Its working process is that the main tank medicine overflows to the sub-tank through the overflow tank 101, and the long-acting filter 400 takes in water from the bottom of the sub-tank and circulates to the main tank outlet. However, the long-acting filter 400 circulates to the main tank through a single-tube outlet, and currently all the pipes connecting the electroplating filter tank are connected by a single pipe. With the accumulation of aging products in the production of sardine nickel, the filtration speed of the long-acting filter 400 slows down, the water outlet flow rate decreases, and then the overflow speed of the main tank slows down, and the enrichment of the aging products in the main tank accelerates, forming a vicious cycle, resulting in deterioration of product quality and limited long-acting production cycle.

[0026] For this purpose, refer to Figure 1 and Figure 2 The embodiment of the present application provides an optimized filtering circulation system for electroplating, which specifically includes a first reaction tank 100, a second reaction tank 200, a filtering device 300 and a long-term filtering device 300. The liquid outlet of the long-term filtering device 300 is connected to the first reaction tank 100. A solution dispensing member is provided in the first reaction tank 100, and the solution dispensing member is provided with a plurality of liquid outlet holes 111. The second reaction tank 200 is provided with adjacent first reaction areas 210 and second reaction areas 220. The overflow channels provided on the two side walls of the first reaction tank 100 are connected to the first reaction area 210 through a pipeline. The liquid inlet of the filtering device 300 is connected to the first reaction area 210. A part of the solution filtered by the filtering device 300 flows back to the first reaction area 210, and the other part flows back to the second reaction area 220. The liquid inlet of the long-term filtering device 300 is connected to the second reaction area 220.

[0027] The filtering circulation system for electroplating of the present application optimizes the water inlet method of the first reaction tank 100 to improve the efficiency and quality of the circulating filtration. At the same time, by adding a filtering device 300 in conjunction with the optimized second reaction tank 200, it can reduce the situation where aging foreign matter enters the long-term filter 400 to affect the filtration efficiency and blockage.

[0028] Specifically, when in use, the tank liquid placed in the first reaction tank 100 overflows and is transported to the first reaction zone 210 of the second reaction tank 200 through the overflow tank 101. The filtering device 300 extracts and filters the tank liquid of the first reaction zone 210 during the reaction, and the filtered solution is evenly divided and returned to the first reaction zone 210 and the second reaction zone 220. As the reaction proceeds gradually, the water in the second reaction zone 220 will slowly overflow to the first reaction zone 210 to ensure that the solution in the first reaction zone 210 and the second reaction zone 220 is balanced. Since the filtering device 300 continuously extracts the first reaction zone 210, although there is also filtered water in the first reaction zone 210, the tank liquid in the first reaction zone 210 is always in a state of being ... In the case where the solution does not overflow into the second reaction zone 220, the unfiltered solution of the first reaction zone 210 can also be prevented from overflowing into the second reaction zone 220. After the solution filtered by the filter device 300 enters the first reaction zone 210, the solution in the first reaction zone can be further stirred, so that the aged foreign matter deposited at the bottom can be stirred evenly, which is convenient for transporting to the filter device 300 for filtration. At the same time, the filtration effect can be further improved, so that the tank liquid can complete the preliminary filtration before entering the long-term filter 400, thereby reducing the burden on the long-term filter 400, avoiding the situation where the deposition of aged foreign matter in the pipeline affects the solution transmission efficiency, improving the efficiency of the circulation filtration, and extending the service life of the long-term filter 400.

[0029] At the same time, the long-term filter 400 extracts the tank liquid after preliminary filtration from the second reaction zone 220 for final filtration. The tank liquid filtered by the long-term filter 400 flows back to the first reaction tank 100, thus realizing a complete filtration cycle. Furthermore, the water filtered by the long-term filter 400 is distributed to various parts of the first reaction tank 100 through the solution distribution component, and the setting of the liquid outlet 111 enables the filtered solution entering the first reaction tank 100 to stir the solutions in various parts of the first reaction tank 100, thereby promoting the tank liquid of the first reaction tank 100 to be in a uniformly mixed state at all times, avoiding the added reaction components from being deposited on the bottom of the first reaction tank 100, and successfully solving the problem of product discoloration caused by uneven tank liquid. At the same time, the tank liquid is continuously stirred, and the aging products are timely passed through the overflow port to the auxiliary tank, and are timely filtered and processed by the filtering device 300, thereby reducing the aging product content in the first reaction tank 100, so that when the first reaction tank 100 is subjected to electroplating reaction, the bright spots of the product are fundamentally improved.

[0030] Compared with the prior art, the present application improves the water inlet method of the first reaction tank 100, utilizes the incoming water to stir the tank liquid, and then re-optimizes the second reaction tank 200, and cooperates with the filtering device 300 to achieve preliminary filtration of the aging products produced by the electroplating reaction, thereby effectively improving the filtration effect of the tank liquid, overcoming and improving the bright spot problem, stabilizing the quality of the electroplating products, achieving long-term and ultra-long cycle production, improving the effective operation of the entire production line, saving material loss and waste, and reducing the intensity of employees changing targets.

[0031] In some embodiments, Figure 1 and Figure 2 As shown, the solution dispensing member is connected to the liquid outlet of the long-term filtering device 300 through a conduit, and the solution dispensing member extends from one end of the first reaction tank 100 to the other end, and the distance between the solution dispensing member and the bottom of the first reaction tank 100 is less than one tenth of the depth of the first reaction tank 100. The solution dispensing member is arranged close to the bottom of the first reaction tank 100, and combined with the liquid outlet 111, it can effectively promote the uniform mixing of the tank liquid in the first reaction tank 100, and smoothly solve the problem of product discoloration caused by uneven tank liquid. At the same time, because the tank liquid is continuously stirred by the solution sprayed from the liquid outlet 111 during the circulation process, the aging product is no longer deposited and can be timely filtered through the overflow port to the second reaction tank 200, and then filtered in time by the filtering device 300, and the bright spots of the product are fundamentally improved.

[0032] like Figure 3 and Figure 4As shown, the liquid outlet holes 111 are arranged at intervals, and the opening direction of the liquid outlet holes 111 is toward the bottom of the first reaction tank 100. Setting the opening direction of the liquid outlet holes 111 toward the bottom of the first reaction tank 100 can make the solution sprayed by the liquid outlet holes 111 stir the aged foreign matter deposited on the bottom, ensuring that the aged foreign matter can be timely transported to the second reaction tank 200 through the overflow tank 101 for effective filtration during circulation filtration.

[0033] In the embodiment of the present application, the solution dispensing member includes two dispensing tubes 110 disposed at intervals, and a liquid outlet 111 is disposed at intervals between the two ends of the dispensing tube 110. Figures 2 to 4 As shown, the solution dispensing member includes two dispensing tubes 110 arranged side by side, and the two ends of the dispensing tube 110 are respectively close to the two ends of the first reaction tank 100, and then the liquid outlet holes 111 are arranged at intervals between the two ends of the dispensing tube 110, so that the aged foreign matter deposited at the bottom of the first reaction tank 100 can be effectively and comprehensively stirred and mixed.

[0034] In some examples, two adjacent liquid outlets 111 on the distribution tube 110 are respectively located on both sides of the distribution tube 110, and in actual use, the liquid outlets 111 are mainly distributed on both sides of the lower part of the distribution tube 110. The angle between the central axis of the liquid outlet 111 and the bottom of the tank is set to 30° to 60°. Compared with the vertically arranged liquid outlets 111 at the bottom of the tank, combined with the evenly spaced distribution, when the long-term filter 400 is started, the tank liquid is discharged obliquely downward from the distribution pipe, so that the tank liquid is continuously stirred and raised from the bottom of the tank, promoting the uniform mixing of the tank liquid in the first reaction tank 100, and smoothly solving the problem of product discoloration caused by uneven tank liquid. At the same time, the tank liquid is continuously stirred, and the aging product is timely passed through the overflow port to the second reaction tank 200, and filtered and processed in time, and the bright spots of the product are fundamentally improved.

[0035] In the embodiment of the present application, both ends of the two dispensing pipes 110 can be connected to each other to form a zigzag structure, and the angle between the central axis of the liquid outlet 111 and the bottom of the groove is set to 45°.

[0036] In some examples, the diameter of the liquid outlet hole 111 is set to 2-8 mm, and the spacing between two adjacent liquid outlet holes 111 is set to 30-80 mm. In this embodiment, the diameter of the liquid outlet hole 111 is set to 3.2 mm, the spacing between two adjacent liquid outlet holes 111 is set to 50 mm, and the diameter of the distribution tube 110 is set to 32 mm.

[0037] The inner dimensions of the first reaction tank 100 are 2400 mm in length, 1200 mm in width, and 1500 mm in height. There are 100 mm overflow grooves 101 on both sides of the tank wall near the top.

[0038] The filter device 300 is a double-barrel filter pump specially used for pumping carbon powder. The filter device 300 includes a liquid inlet pipe 310 connected to the first reaction zone 210 and two liquid outlet pipes 320, and the two liquid outlet pipes 320 are respectively connected to the bottom of the first reaction zone 210 and the bottom of the second reaction zone 220. The liquid inlet of the liquid inlet pipe 310 and the liquid outlet of the liquid outlet pipe 320 of the first reaction zone 210 should be staggered.

[0039] The inner dimensions of the second reaction tank 200 are 1000 mm in length, 800 mm in width, and 1500 mm in height.

[0040] A first partition 201 is disposed in the second reaction tank 200 to divide the internal space of the second reaction tank 200 into a first reaction zone 210 and a second reaction zone 220. The first partition 201 is provided with an arc near the top of the second reaction tank 200 to facilitate the overflow solution to flow back to the first reaction zone 210 for continued filtration. The first partition 201 is made of PP material.

[0041] In some embodiments, an overflow area 230 is enclosed at the bottom of the second reaction zone 220 through the second partition 202, and the liquid inlet end of the long-term filter device 300 is connected to the overflow area 230 through a conduit. Specifically, the second partition 202 and the two adjacent side walls of the second reaction zone 220 enclose an overflow area 230 of the same number as the merchant, and the solution filtered by the filter device 300 does not first enter the overflow area 230. When the solution in the second reaction zone 220 is so much that it overflows to the overflow area 230, the long-term filter 400 can extract the circulated solution. The setting of the overflow area 230 allows the solution entering the first reaction zone 210 to further precipitate, which can reduce the aging foreign matter that is not fully filtered by the filter device 300 from entering the long-term filter 400.

[0042] Specifically, the height of the second partition plate 202 is less than one fifth of the height of the second reaction tank 200 , and the second partition plate 202 should not be set too high.

[0043] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present application.

Claims

1. A filtering circulation system for electroplating, characterized in that: It includes a first reaction tank, a second reaction tank, a filtering device and a long-term filtering device, the liquid outlet end of the long-term filtering device is connected to the first reaction tank, a solution dispensing component is arranged in the first reaction tank, and the solution dispensing component is arranged with a plurality of liquid outlet holes, the second reaction tank is provided with adjacent first reaction area and second reaction area, the overflow channels arranged on the two side walls of the first reaction tank are connected to the first reaction area through a pipeline, the liquid inlet end of the filtering device is connected to the first reaction area, a part of the solution filtered by the filtering device flows back to the first reaction area, and the other part flows back to the second reaction area, and the liquid inlet end of the long-term filtering device is connected to the second reaction area.

2. The filtration circulation system for electroplating according to claim 1, characterized in that: The solution dispensing component is connected to the liquid outlet of the long-acting filtration device through a conduit, and the solution dispensing component extends from one end to the other end of the first reaction tank, and the distance between the solution dispensing component and the bottom of the first reaction tank is less than one tenth of the depth of the first reaction tank.

3. The filtering circulation system for electroplating according to claim 2, characterized in that: The liquid outlet holes are arranged at intervals, and the opening directions of the liquid outlet holes are toward the bottom of the first reaction tank.

4. The filtering circulation system for electroplating according to claim 3, characterized in that: The solution dispensing member comprises two dispensing tubes arranged at intervals, and the liquid outlet holes are arranged at intervals between the two ends of the dispensing tubes.

5. The filtering circulation system for electroplating according to claim 4, characterized in that: The two adjacent liquid outlet holes on the distribution pipe are respectively located on two sides of the distribution pipe.

6. The filtering circulation system for electroplating according to claim 5, characterized in that: The angle between the central axis of the liquid outlet and the bottom of the groove is set to 30° to 60°.

7. The filtration circulation system for electroplating according to any one of claims 3 to 6, characterized in that: The diameter of the liquid outlet holes is set to 2-8 mm, and the distance between two adjacent liquid outlet holes is set to 30-80 mm.

8. The filtering circulation system for electroplating according to claim 1, characterized in that: A first partition is arranged in the second reaction tank to divide the inner space of the second reaction tank into the first reaction zone and the second reaction zone, and the first partition is arranged in an arc near the top of the second reaction tank.

9. The filtering circulation system for electroplating according to claim 1, characterized in that: An overflow area is enclosed at the bottom of the second reaction zone by a second partition plate, and the liquid inlet end of the long-acting filtering device is connected to the overflow area through a conduit.

10. The filtering circulation system for electroplating according to claim 9, characterized in that: The height of the second partition is less than one fifth of the height of the second reaction tank.