Patch pocket machine and automatic adjusting mechanism for pocket opening folding knife of patch pocket machine

By designing an automatic adjustment mechanism, the problem that the automatic patching machine cannot adapt to the bag shape changes is solved, and the automatic adjustment of the bag folding knife is realized, which improves production efficiency and work efficiency.

CN222809697UActive Publication Date: 2025-04-29ZHEJIANG WEIBIMA INTELLIGENT SEWING TECH CO LTD
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Patent Information

Application Number
CN202421827909.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-04-29
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing automatic patch pocket machines cannot effectively adapt to the bag shape changes, resulting in the bag folding knife that needs to be disassembled and adjusted, affecting production efficiency.

Method used

An automatic adjustment mechanism for the bag-out folding knife of the patch pocket machine is designed, including a support assembly, a synchronization mechanism, a guide shaft, a moving seat and a bag-out folding knife assembly. Automatic adjustment is achieved through the motor and transmission assembly to ensure that the folding knife position is accurate and does not require manual intervention.

Benefits of technology

It realizes automatic adjustment of the bag folding knife, improves production efficiency, and can automatically adjust the folding knife position when the pocket size changes, adapt to different patterns, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pocket patching machine and an automatic adjusting mechanism of a pocket opening folding knife of the pocket patching machine, and the automatic adjusting mechanism comprises a supporting assembly which comprises a bottom plate and two supports which are fixed on the bottom plate and are oppositely arranged; the synchronizing mechanism is mounted on the supporting assembly; the guide shaft is mounted between the two supports; the number of the moving seats is two, the moving seats are both installed on the guide shaft in a sliding mode, and the moving seats are further in transmission fit with the synchronizing mechanism and synchronously and reversely move; the number of the bag opening folding knife assemblies is two, and each bag opening folding knife assembly is installed on the corresponding movable base. According to the automatic folding knife adjusting mechanism and the pocket patching machine, linkage position adjustment can be achieved, the distance between the two sets of pocket opening folding knives can be automatically adjusted by setting motor parameters during model switching, the positions are accurate, manual participation is not needed, and the production efficiency is further improved.
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Description

Technical Field

[0001] The present application relates to the field of sewing equipment, and in particular to a pocket pasting machine and an automatic adjustment mechanism of a pocket opening folding knife of the pocket pasting machine. Background Art

[0002] Pocket patching machine is a sewing machine widely used in the textile industry, mainly used for sewing pockets of jeans and shirts. The machine can accurately attach the pocket patch fabric to the clothes and send it and the clothes to the sewing machine for sewing.

[0003] The folding device is a key component of the automatic bag pasting machine. Its basic principle is to place a bag sheet on the bag-shaped template, and use the cooperating die and folding knife to fold the two sides, front and two corners of the bag. During the folding process, the bag-shaped template falls and fixes the folded bag sheet on the work surface. Then, the folding knife is retracted and withdrawn from the working area, the material receiving pressing plate moves to the top of the bag-shaped template and presses down the folded pocket, and the bag-shaped template performs a withdrawal action to complete the bag folding process.

[0004] However, existing automatic pocket-sticking machines have certain limitations, mainly in that they have poor compatibility with bag shapes. Once the bag shape changes, they are often unable to adapt. For example, when folding pockets of different sizes, the bag opening folding knife needs to be disassembled and adjusted, affecting production efficiency. Utility Model Content

[0005] The present application provides an automatic adjustment mechanism for folding knife adjustment, which facilitates the adjustment of the folding knife position and has better universality.

[0006] The present application discloses an automatic adjustment mechanism for a pocket opening folding knife of a pocket pasting machine, comprising:

[0007] A support assembly, comprising a base plate and two supports fixed to the base plate and arranged opposite to each other;

[0008] A synchronization mechanism, mounted on the support assembly;

[0009] A guide shaft is installed between the two supports;

[0010] There are two movable seats, both of which are slidably mounted on the guide shaft, and each movable seat is also respectively matched with the synchronization mechanism for synchronous reverse movement;

[0011] The pocket folding knife assembly comprises two sets of pocket folding knife assemblies, each set is respectively installed on a corresponding moving seat.

[0012] Several optional methods are also provided below, but they are not intended to be additional limitations on the above-mentioned overall solution, but are merely further supplements or preferences. Under the premise that there are no technical or logical contradictions, each optional method can be combined with the above-mentioned overall solution separately, and multiple optional methods can also be combined.

[0013] In one embodiment, the synchronization mechanism is a screw rod, and the guide shaft is arranged in parallel with the screw rod;

[0014] The screw rod is a positive and negative thread screw rod, and has a positive thread section and a negative thread section on both sides respectively. The two moving seats are correspondingly matched with the positive thread section and the negative thread section.

[0015] In one embodiment, the mobile base comprises:

[0016] A first connecting portion, wherein the first connecting portion is provided with two mounting holes, one of which is provided with an internal threaded sleeve matched with the screw rod, and the other is provided with a linear bearing matched with the guide shaft;

[0017] A second connecting portion, wherein the pocket opening folding knife assembly is installed on the second connecting portion and extends to the bottom of the bottom plate.

[0018] In one embodiment, the screw rod and the guide shaft are arranged horizontally at the same height, and the second connecting portion is located below both.

[0019] In one embodiment, the automatic adjustment mechanism further comprises:

[0020] A motor, mounted on one of the supports;

[0021] The transmission assembly is linked between the motor and the synchronization mechanism.

[0022] In one embodiment, the transmission assembly includes:

[0023] A driving wheel, fixed to the main shaft of the motor;

[0024] A driven wheel, fixed to one end of the screw rod;

[0025] A synchronous belt is wound and connected between the driving wheel and the driven wheel.

[0026] In one embodiment, the pocket knife assembly comprises:

[0027] The folding knife cylinder is installed on the corresponding moving seat and adopts a rotating cylinder;

[0028] A folding knife is installed on the rotating shaft of the folding knife cylinder, and the folding knife is located below the bottom plate.

[0029] In one embodiment, the bottom plate is provided with an escape opening, a connecting seat extending through the escape opening to the bottom of the bottom plate is fixed on the rotating shaft of the folding knife cylinder, and the folding knife is fixed to the corresponding connecting seat.

[0030] In one embodiment, a sensor for detecting the position of the moving seat is installed on the support.

[0031] The present application also provides a pocket sticking machine, which is provided with the automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine described in the present application.

[0032] The folding knife automatic adjustment mechanism and the pocket pasting machine of the present application can be linked to position adjustment. When the version is switched, the distance between the two sets of pocket folding knives can be automatically adjusted by setting the motor parameters, and the position is accurate without manual intervention, further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the drawings required for use in the embodiments or the conventional technology descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0034] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic adjustment mechanism in one embodiment of the present application;

[0035] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the automatic adjustment mechanism from another angle;

[0036] Figure 3 for Figure 1 Schematic diagram of the three-dimensional structure of the pocket folding knife assembly of the automatic adjustment mechanism after the spacing is changed.

[0037] The reference numerals of the components are as follows:

[0038] 100, support assembly; 110, bottom plate; 111, avoidance; 120, support; 130, guide shaft; 140, movable seat; 141, first connecting part; 142, internal thread sleeve; 143, second connecting part; 144, linear bearing;

[0039] 200, synchronous mechanism; 210, lead screw; 220, motor; 221, driving wheel; 222, driven wheel; 223, synchronous belt;

[0040] 300, pocket folding knife assembly; 310, folding knife cylinder; 311, connecting seat; 320, folding knife;

[0041] 400. Sensor. DETAILED DESCRIPTION

[0042] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0043] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of this application are for illustrative purposes only and do not represent the only implementation method.

[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0045] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first feature is directly in contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, a first feature being “above”, “above”, or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level (or in a state of use, or from a certain perspective of the drawing) than the second feature. A first feature being “below”, “below”, or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level (or in a state of use, or from a certain perspective of the drawing) than the second feature.

[0046] Unless otherwise defined, all technical and scientific terms used in the specification of this application have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in the specification of this application includes any and all combinations of one or more related listed items.

[0047] See also Figure 1 to Figure 3 In view of the problem of spacing adjustment efficiency of the pocket folding knife of the pocket patching machine in the prior art, an embodiment of the present application provides an automatic adjustment mechanism of the pocket folding knife of the pocket patching machine, including a support assembly 100, the support assembly 100 includes a base plate 110 and two supports 120 fixed to the base plate 110 and arranged opposite to each other, the base plate 110 has a front side and a rear side relative to each other, and a plurality of mounting holes are also provided on the front side, and folding knives at other parts can be installed as needed. This embodiment mainly improves the adjustment method of the pocket folding knife, and the relevant components are mainly distributed on the rear side of the base plate 110.

[0048] The synchronization mechanism 200 is installed on the support assembly 100. The synchronization mechanism 200 is used to drive the two sets of bag mouth folding knife assemblies 300 to move synchronously in opposite directions to ensure the adjustment accuracy and efficiency. The synchronization mechanism 200 can be selected from the form of a screw rod, a synchronous belt, or a gear rack pair, so that the two sets of bag mouth folding knife assemblies 300 are linked. The following embodiments take the screw rod 210 as an example, but it is not a strict limitation.

[0049] The guide shaft 130 is installed between the two supports 120, taking into account both structural reinforcement and movement guidance of the pocket knife assembly 300. The two ends of the guide shaft 130 can be fixed to the supports 120 on the corresponding sides respectively. The guide shaft 130 not only guides the movement of the two sets of pocket knife assemblies 300, but also cooperates with the synchronization mechanism 200 to ensure movement and adjustment accuracy. There are two moving seats 140, both of which are slidably installed on the guide shaft 130. Each moving seat 140 also cooperates with the synchronization mechanism 200 and moves in the opposite direction synchronously; the pocket knife assembly 300 is composed of two sets, each set is installed to the corresponding moving seat 140, and when the screw rod 210 rotates, the two moving seats 140 can drive the pocket knife assembly 300 to change the spacing.

[0050] In order to achieve automatic adjustment, in one embodiment, the automatic adjustment mechanism also includes a motor 220 and a transmission assembly, wherein the motor 220 is installed on one of the supports 120, and the transmission assembly is linked between the motor 220 and the synchronization mechanism 200. By presetting the operating parameters of the motor 220 (such as the number of rotations, etc.), the spacing between the two sets of bag mouth folding knife assemblies 300 can be changed as expected.

[0051] Specifically, the screw rod 210 is a positive and negative thread screw rod, the guide shaft 130 and the screw rod 210 are parallel to each other, and the two are arranged horizontally at approximately the same height. The screw rod 210 has a positive thread segment and a negative thread segment on both sides, and the two movable seats 140 are correspondingly matched with the positive thread segment and the negative thread segment.

[0052] The guide shaft 130 and the screw rod 210 are both mounted above the base plate 110, reserving necessary space for the installation and movement of other components. In one embodiment, the movable seat 140 is L-shaped as a whole, including a first connecting portion 141 located at the upper part and standing upright, and the first connecting portion 141 is provided with two mounting holes, one of which is provided with an internal threaded sleeve 142 that cooperates with the screw rod 210, and the other mounting hole is provided with a linear bearing 144 that cooperates with the guide shaft 130. The second connecting portion 143 is located below the first connecting portion 141, and the bag mouth folding knife assembly 300 is installed below the second connecting portion 143.

[0053] The first connecting portion 141 is slidably disposed on the guide shaft 130 . This matching mode enables the bag opening folding knife assembly 300 to operate smoothly and with less noise when being adjusted.

[0054] In order to drive the screw rod 210, the transmission assembly connected between the motor 220 and the screw rod 210 adopts a synchronous belt. For example, the main shaft of the motor 220 is fixed with a driving wheel 221, and the end of the screw rod 210 is fixed with a driven wheel 222. The synchronous belt 223 is wound and connected between the driving wheel 221 and the driven wheel 222 to realize transmission. The motor 220 is relatively large in size. In order to reduce the occupied space, the motor 220 is located between the two supports 120 and fixed to one of the supports 120. The main shaft of the motor 220 extends out of the support 120 on the corresponding side, and the driving wheel 221 is installed on the extended part. Similarly, the end of the screw rod 210 also extends out of the support 120 on the corresponding side, and the driven wheel 222 is installed on the extended part and wound with a synchronous belt 223. The synchronous belt 223 is obliquely extended between the driving wheel 221 and the driven wheel 222 as a whole.

[0055] As for the pocket folding knife assembly 300 itself, it can be combined with the existing technology. One embodiment of the present application is driven by rotation. For example, the pocket folding knife assembly 300 includes a folding knife cylinder 310 and a folding knife 320. The folding knife cylinder 310 is installed on the second connecting portion 143 in the corresponding movable seat 140. The folding knife cylinder 310 adopts a rotating cylinder. The folding knife 320 is directly or indirectly installed on the rotating shaft of the folding knife cylinder 310. Since the folding knife 320 is located below the bottom plate 110 and the movable seat 140 is located above the bottom plate 110, in order to avoid spatial interference, in one embodiment, the bottom plate 110 is provided with an avoidance opening 111, and a connecting seat 311 is fixed on the rotating shaft of the folding knife cylinder 310. The connecting seat 311 extends to the bottom of the bottom plate 110 through the avoidance opening 111, and the folding knife 320 is fixed to the corresponding connecting seat 311. As required, an escape opening may be provided on the support 120 and connected to the escape opening 111 of the bottom plate 110 to prevent the folding knife cylinder 310 from being blocked by the support 120 on the corresponding side when moving horizontally.

[0056] In order to facilitate signal detection and automatic control, in one embodiment, a sensor 400 for detecting the position of the moving seat 140 is installed on the support 120. The sensor 400 can be fixed on the top of the support 120 directly or by means of a mounting seat, and connected to the electronic control system of the bag sticking machine through a circuit to implement signal transmission. When detecting the position of the moving seat 140, the sensor 400 can directly sense whether the edge of a certain side of the moving seat 140 enters or leaves its detection range, or it can sense the position of the folding knife cylinder 310 or other fixed parts relative to the moving seat 140, and the principle is the same. As for the sensor 400 itself, common types of existing technologies can be used, such as travel switches, photoelectric sensors, Hall sensors, etc. The sensor 400 can sense the position of the moving seat 140, that is, the position of the corresponding folding knife 320, and the generated signal can be used for zero point calibration of the motor 220, or logical linkage with other electronic control devices, etc.

[0057] An embodiment of the present application further provides a pocket sticking machine with the automatic adjustment mechanism of the above embodiments. The structure and working method of other parts of the pocket sticking machine can be implemented in combination with the existing technology.

[0058] When the pocket sticking machine of the present application is working, if the pattern, that is, the pocket size, changes, the electronic control system receives the new pattern, measures the size of both sides of the pocket, and sends a control signal to the motor. Of course, as far as the electronic control method itself is concerned, conventional technology can be used, such as calculating the number of motor rotations or angles according to the change in spacing, the motor runs and drives the lead screw through the transmission assembly, and then the two folding knives realize synchronous reverse movement until the expected spacing is reached to adapt to the new pattern.

[0059] The automatic adjustment mechanism of the pocket folding knife of the pocket pasting machine of the present application can accurately and efficiently adjust the spacing between the two sets of pocket folding knife components through a synchronization mechanism, avoiding the tediousness of manual adjustment one by one. When the pocket size changes, the linked position adjustment can be implemented, which is associated with the sewing pattern and automatically adjusted to the desired position, thereby improving work efficiency.

[0060] The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. When the technical features in different embodiments are embodied in the same figure, it can be regarded that the figure also discloses the combination examples of the various embodiments involved.

[0061] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of patent protection of the present application shall be subject to the attached claims.

Claims

1. An automatic adjustment mechanism for a pocket opening folding knife of a pocket sticking machine, characterized in that: include: A support assembly, comprising a base plate and two supports fixed to the base plate and arranged opposite to each other; A synchronization mechanism, mounted on the support assembly; A guide shaft is installed between the two supports; There are two movable seats, both of which are slidably mounted on the guide shaft, and each movable seat is also respectively matched with the synchronous mechanism for synchronous reverse movement; The pocket folding knife assembly comprises two sets of pocket folding knife assemblies, each set is respectively installed on a corresponding moving seat.

2. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 1, characterized in that: The synchronization mechanism is a screw rod, and the guide shaft is arranged in parallel with the screw rod; The screw rod is a positive and negative thread screw rod, and has a positive thread section and a negative thread section on both sides respectively. The two moving seats are correspondingly matched with the positive thread section and the negative thread section.

3. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 2, characterized in that: The mobile seat comprises: A first connecting portion, wherein the first connecting portion is provided with two mounting holes, one of which is provided with an internal threaded sleeve matched with the screw rod, and the other is provided with a linear bearing matched with the guide shaft; A second connecting portion, the pocket folding knife assembly is installed on the second connecting portion and extends to the bottom of the bottom plate.

4. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 3, characterized in that: The screw rod and the guide shaft are arranged horizontally at the same height, and the second connecting portion is located below the screw rod and the guide shaft.

5. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 2, characterized in that: The automatic adjustment mechanism also includes: A motor, mounted on one of the supports; The transmission assembly is linked between the motor and the synchronization mechanism.

6. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 5, characterized in that: The transmission assembly comprises: A driving wheel, fixed to the main shaft of the motor; A driven wheel, fixed to one end of the screw rod; A synchronous belt is wound and connected between the driving wheel and the driven wheel.

7. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 1, characterized in that: The pocket folding knife assembly comprises: The folding knife cylinder is installed on the corresponding moving seat and adopts a rotating cylinder; A folding knife is installed on the rotating shaft of the folding knife cylinder, and the folding knife is located below the bottom plate.

8. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 7, characterized in that: The bottom plate is provided with an escape opening, and a connecting seat extending through the escape opening to the bottom of the bottom plate is fixed on the rotating shaft of the folding knife cylinder, and the folding knife is fixed to the corresponding connecting seat.

9. The automatic adjustment mechanism of the pocket opening folding knife of the pocket sticking machine according to claim 1, characterized in that: The support is provided with a sensor for detecting the position of the moving seat.

10. A pocket sticking machine, characterized in that: An automatic adjustment mechanism for a pocket opening folding knife of a pocket sticking machine according to any one of claims 1 to 9.