Filter cartridge pretreatment device for gas sampling

By designing a pretreatment device for gas sampling, the combination of rolling components and cleaning components is used to solve the problem of difficulty in collecting and manual brushing power when removing the filter cartridge burrs, achieving more efficient filter cartridge cleaning and higher sampling accuracy.

CN222817411UActive Publication Date: 2025-05-02JIANGSU BAOHAI ENVIRONMENTAL SERVICE CO LTD
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Patent Information

Application Number
CN202421614628.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-02
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When the existing filter cartridge is removed, it is difficult to effectively collect the burrs that have been brushed off, causing the burrs to fall into the inside of the filter cartridge, affecting the sampling accuracy, and the manual brushing power is not fixed, making the cleaning effect poor.

Method used

A pretreatment device for gas sampling is designed, including a rolling assembly and a cleaning assembly. The rolling assembly ensures that the filter cartridge does not slip during cleaning by combining the rotating rollers and plywood; the cleaning assembly effectively sweeps and collects burrs on the surface of the filter cartridge through the synchronous rotation of the cleaning rollers and comb teeth.

Benefits of technology

It improves the cleaning effect of the filter cartridge surface, avoids burrs falling into the filter cartridge, enhances sampling accuracy, and reduces damage to the filter cartridge by manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filter cartridge pretreatment, in particular to a filter cartridge pretreatment device for gas sampling, which comprises a bottom plate, rolling components are symmetrically and fixedly mounted on the upper surface of the bottom plate, each rolling component comprises two groups of support plates symmetrically and fixedly mounted on the upper surface of the bottom plate, a rotating roller is rotatably connected between each group of support plates, and the rotating rollers are fixedly mounted on the upper surface of the bottom plate. And clamping plates are symmetrically connected to the outer sides of the rotating rollers in a sliding mode, a clamping assembly is installed between the set of supporting plates, the clamping assembly comprises a two-way lead screw rotationally connected between the set of supporting plates, and a cleaning assembly is fixedly installed on the upper surface of the bottom plate. According to the utility model, the rolling assembly drives the filter cartridge to rotate, so that the cleaning assembly brushes the inner and outer surfaces of the filter cartridge with the same force, manual brushing is replaced, the cleaning effect of the surfaces of the filter cartridge is improved, meanwhile, the damage to the filter cartridge caused by relatively large manpower is avoided, and burrs which are brushed off are conveniently collected during brushing and are prevented from falling into the filter cartridge; and the influence of burrs on the sampling precision is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter cartridge pre-treatment, in particular to a filter cartridge pre-treatment device for gas sampling. Background Art

[0002] When analyzing and detecting heavy metals and particulate matter in the flue, it is necessary to sample the gas in the flue. Sampling requires a sampling gun. A filter cartridge made of glass fiber is set at the front end of the sampling gun to filter dust and heavy metal particles in the flue. The filter cartridge needs to be processed before use. For the filter cartridge before sampling, a special brush should be used to brush off the burrs on the surface to ensure that the filter cartridge surface does not "fall off" during the weighing and sampling process, which affects the accuracy of the data.

[0003] When removing burrs from existing filter cartridges, a manual handheld brush is usually used to clean the filter cartridge surface. Some of the burrs brushed off from the inside of the filter cartridge will still fall into the inside of the filter cartridge, making it inconvenient to collect the brushed off burrs when brushing. Moreover, when brushing manually, the force used is not constant, resulting in poor cleaning effect on the filter cartridge surface. Utility Model Content

[0004] The utility model aims to provide a filter cartridge pre-treatment device for gas sampling to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A filter cartridge pretreatment device for gas sampling comprises a base plate, a rolling assembly is symmetrically fixedly mounted on the upper surface of the base plate, the rolling assembly comprises two groups of support plates symmetrically fixedly mounted on the upper surface of the base plate, rollers are rotatably connected between each group of support plates, clamping plates are symmetrically slidably connected to the outer sides of the rollers, a clamping assembly is installed between a group of support plates, the clamping assembly comprises a bidirectional screw rod rotatably connected between a group of support plates, a cleaning assembly is fixedly mounted on the upper surface of the base plate, the cleaning assembly comprises two collecting frames fixedly mounted on the upper surface of the base plate and fixedly connected by a telescopic plate, a cleaning roller is rotatably connected inside the collecting frame, and comb teeth are fixedly mounted on the inner surface of the collecting frame.

[0007] Furthermore, one end of each of the two rotating rollers is fixedly mounted with a first pulley, and a first transmission belt is movably sleeved on the outer sides of the two first pulleys.

[0008] Furthermore, a motor No. 1 is fixedly mounted on one side surface of the support plate, an output end of the motor No. 1 is fixedly connected to a roller, and a plurality of balls are movably embedded and mounted on one side surface of the clamping plate.

[0009] Furthermore, the bidirectional screw rod passes through the two clamps and is movably engaged with the two clamps, a slide plate is fixedly installed between the two groups of support plates, the slide plate passes through the clamps and is slidably connected with the clamps, a No. 2 motor is fixedly installed on one side surface of one support plate, and the output end of the No. 2 motor is fixedly connected to the bidirectional screw rod.

[0010] Furthermore, one end of each of the two cleaning rollers is fixedly mounted with a No. 2 pulley, the outer movable sleeves of the two No. 2 pulleys are provided with a No. 2 transmission belt, one end of a collecting frame is fixedly mounted with a No. 3 motor, and the output end of the No. 3 motor is fixedly connected to a cleaning roller.

[0011] Furthermore, a support frame is fixedly installed on the upper surface of the base plate, a hollow screw is screwed and connected to the upper surface of the support frame, and the hollow screw passes through the support frame, a sliding rod is slidably connected inside the hollow screw, a U-shaped frame is fixedly installed on the lower end of the sliding rod, and a pressure roller is rotatably connected inside the U-shaped frame.

[0012] Preferably, a spring is disposed on the outer movable sleeve of the slide rod, and two ends of the spring are fixedly connected to the U-shaped frame and the hollow screw rod respectively.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By running the No. 1 motor, the two rollers rotate in the same direction to push the filter cartridge to rotate. The No. 2 motor runs to move the two clamps toward each other to limit the position of the filter cartridge. At this time, the ball presses against both ends of the filter cartridge to reduce the friction between the clamps and the filter cartridge. After the filter cartridge is installed between the two rollers, turn the hollow screw to drive the U-shaped frame downward and gently press the pressure roller against the surface of the filter cartridge. The spring makes the U-shaped frame always have a downward force, increasing the pressure of the pressure roller on the filter cartridge within a certain elastic range, thereby increasing the friction between the filter cartridge and the roller, avoiding the filter cartridge from slipping and allowing the filter cartridge to rotate smoothly.

[0015] 2. The No. 3 motor is running, and the two cleaning rollers are rotated synchronously through the transmission of the No. 2 pulley and the No. 2 transmission belt. The rotation direction is opposite to that of the filter cartridge, so that the bristles on the surface of the cleaning roller sweep the surface of the filter cartridge, sweep away the burrs on the surface of the filter cartridge, and then when the cleaning roller moves with the swept burrs to the comb teeth, the comb teeth scrape the burrs into the collection frame, thereby driving the filter cartridge to rotate through the rolling assembly, so that the cleaning assembly brushes the inner and outer surfaces of the filter cartridge with the same force, replacing manual brushing, improving the cleaning effect of the filter cartridge surface, and avoiding damage to the filter cartridge caused by large manpower, and facilitating the collection of the brushed burrs during brushing, so as to avoid the brushed burrs falling into the filter cartridge, reducing the influence of the burrs on the sampling accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall split structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the overall vertical section structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the oblique cross-section structure of the rolling assembly and the clamping assembly in the utility model;

[0020] Figure 5 It is a schematic diagram of the side section structure of the rolling component and the cleaning component in the utility model.

[0021] In the figure: 1. bottom plate; 101. support frame; 102. hollow screw; 103. slide bar; 104. U-shaped frame; 105. pressure roller; 106. spring; 2. rolling assembly; 201. support plate; 202. roller; 203. clamping plate; 204. ball bearing; 205. pulley No. 1; 206. transmission belt No. 1; 207. motor No. 1; 3. clamping assembly; 301. bidirectional screw; 302. slide plate; 303. motor No. 2; 4. cleaning assembly; 401. collection frame; 402. cleaning roller; 403. pulley No. 2; 404. transmission belt No. 2; 405. motor No. 3; 406. comb teeth. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 5 In an embodiment of the utility model, a filter cartridge pretreatment device for gas sampling includes a base plate 1, a rolling assembly 2 is symmetrically fixedly installed on the upper surface of the base plate 1, the rolling assembly 2 includes two groups of support plates 201 symmetrically fixedly installed on the upper surface of the base plate 1, each group of support plates 201 is rotatably connected with a roller 202, and a clamping plate 203 is symmetrically slidably connected to the outer side of the roller 202, a clamping assembly 3 is installed between a group of support plates 201, the clamping assembly 3 includes a bidirectional screw rod 301 rotatably connected between a group of support plates 201, a cleaning assembly 4 is fixedly installed on the upper surface of the base plate 1, the cleaning assembly 4 includes two collecting frames 401 fixedly installed on the upper surface of the base plate 1 and fixedly connected by a telescopic plate, a cleaning roller 402 is rotatably connected inside the collecting frame 401, and a comb tooth 406 is fixedly installed on the inner surface of the collecting frame 401.

[0024] Specifically, the filter cartridge is placed between two rotating rollers 202 to push the filter cartridge to rotate, the clamping assembly 3 controls the clamping plates 203 to clamp both ends of the filter cartridge, and the cleaning assembly 4 operates to rotate the cleaning roller 402 to brush the outer wall and inner wall of the filter cartridge for cleaning.

[0025] Embodiment 1

[0026] like Figure 1-4 As shown, in this embodiment, a No. 1 pulley 205 is fixedly installed at one end of the two rollers 202, and a No. 1 transmission belt 206 is movably sleeved on the outer side of the two No. 1 pulleys 205; a No. 1 motor 207 is fixedly installed on the surface of one side of a support plate 201, and the output end of the No. 1 motor 207 is fixedly connected to a roller 202, and a plurality of balls 204 are movably embedded and installed on the surface of one side of a splint 203; a bidirectional screw rod 301 passes through the two splints 203 and is movably engaged with the two splints 203, a slide plate 302 is fixedly installed between the two groups of support plates 201, the slide plate 302 passes through the splint 203 and is slidably connected to the splint 203, a No. 2 motor 303 is fixedly installed on the surface of one side of a support plate 201, and the output end of the No. 2 motor 303 is fixedly connected to the bidirectional screw rod 301.

[0027] In this embodiment, the No. 1 motor 207 is running, and through the transmission of the No. 1 pulley 205 and the No. 1 transmission belt 206, the two rollers 202 rotate in the same direction, pushing the filter cartridge to rotate, and the No. 2 motor 303 is running, driving the bidirectional screw rod 301 to rotate, and through the screw connection with the two clamping plates 203, the two clamping plates 203 move toward each other to limit the position of the filter cartridge. At this time, the ball 204 presses against the two ends of the filter cartridge to reduce the friction between the clamping plates 203 and the filter cartridge, so that the filter cartridge can rotate smoothly.

[0028] like Figure 3-5 As shown, in this embodiment, two cleaning rollers 402 are fixedly mounted with a No. 2 pulley 403 at one end, a No. 2 transmission belt 404 is movably sleeved on the outer sides of the two No. 2 pulleys 403, a No. 3 motor 405 is fixedly mounted at one end of a collecting frame 401, and the output end of the No. 3 motor 405 is fixedly connected to a cleaning roller 402.

[0029] During the specific implementation, the No. 3 motor 405 is running, and the two cleaning rollers 402 are rotated synchronously through the transmission of the No. 2 pulley 403 and the No. 2 transmission belt 404. The rotation direction is opposite to the rotation direction of the filter cartridge, so that the bristles on the surface of the cleaning roller 402 sweep the surface of the filter cartridge to sweep off the burrs on the surface of the filter cartridge. Then, when the cleaning roller 402 moves with the swept burrs to the comb teeth 406, the comb teeth 406 scrape the burrs into the inside of the collection frame 401, thereby driving the filter cartridge to rotate through the rolling component 2, so that the cleaning component 4 brushes the inner and outer surfaces of the filter cartridge with the same force, replacing manual brushing, improving the cleaning effect of the filter cartridge surface, and avoiding damage to the filter cartridge caused by large manpower, and facilitating the collection of the brushed burrs during brushing, so as to avoid the brushed burrs falling into the inside of the filter cartridge, reducing the influence of the burrs on the sampling accuracy.

[0030] Embodiment 2

[0031] On the basis of the first embodiment, in order to solve the problem that the filter cartridge in the first embodiment is easy to slip on the surface of the roller 202 .

[0032] like Figure 1-3 As shown, in this embodiment, a support frame 101 is fixedly installed on the upper surface of the base plate 1, a hollow screw 102 is screwed and connected to the upper surface of the support frame 101, and the hollow screw 102 penetrates the support frame 101, a sliding rod 103 is slidably connected inside the hollow screw 102, a U-shaped frame 104 is fixedly installed on the lower end of the sliding rod 103, and a pressure roller 105 is rotatably connected inside the U-shaped frame 104; a spring 106 is provided on the outer movable sleeve of the sliding rod 103, and both ends of the spring 106 are fixedly connected to the U-shaped frame 104 and the hollow screw 102 respectively.

[0033] During specific implementation, after the filter cartridge is installed between the two rollers 202, the hollow screw 102 is turned to make the hollow screw 102 drive the U-shaped frame 104 to move downward, and the pressure roller 105 is lightly pressed against the surface of the filter cartridge. The spring 106 ensures that the U-shaped frame 104 always has a downward force, thereby increasing the pressure of the pressure roller 105 on the filter cartridge within a certain elastic range, thereby increasing the friction between the filter cartridge and the roller 202, preventing the filter cartridge from slipping, and allowing the filter cartridge to rotate smoothly.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A filter cartridge pre-treatment device for gas sampling, characterized in that: The invention comprises a bottom plate (1), a rolling assembly (2) being symmetrically fixedly mounted on the upper surface of the bottom plate (1), the rolling assembly (2) comprising two groups of support plates (201) being symmetrically fixedly mounted on the upper surface of the bottom plate (1), a roller (202) being rotatably connected between each group of support plates (201), a clamping plate (203) being symmetrically slidably connected to the outer side of the roller (202), a clamping assembly (3) being mounted between a group of support plates (201), the clamping assembly (3) comprising a bidirectional screw rod (301) being rotatably connected between a group of support plates (201), a cleaning assembly (4) being fixedly mounted on the upper surface of the bottom plate (1), the cleaning assembly (4) comprising two collecting frames (401) being fixedly mounted on the upper surface of the bottom plate (1) and being fixedly connected via a telescopic plate, a cleaning roller (402) being rotatably connected inside the collecting frame (401), and comb teeth (406) being fixedly mounted on the inner surface of the collecting frame (401).

2. A gas sampling filter cartridge pre-treatment device according to claim 1, characterized in that: A first pulley (205) is fixedly mounted on one end of each of the two rotating rollers (202), and a first transmission belt (206) is movably sleeved on the outer sides of the two first pulleys (205).

3. A gas sampling filter cartridge pre-treatment device according to claim 1, characterized in that: A first motor (207) is fixedly mounted on one side surface of the support plate (201), the output end of the first motor (207) is fixedly connected to a rotating roller (202), and a plurality of balls (204) are movably embedded and mounted on one side surface of the clamping plate (203).

4. A filter cartridge pre-treatment device for gas sampling according to claim 1, characterized in that: The bidirectional screw rod (301) passes through the two clamping plates (203) and is movably engaged with the two clamping plates (203). A slide plate (302) is fixedly installed between the two groups of support plates (201). The slide plate (302) passes through the clamping plates (203) and is slidably connected with the clamping plates (203). A second motor (303) is fixedly installed on the surface of one side of one support plate (201). The output end of the second motor (303) is fixedly connected to the bidirectional screw rod (301).

5. A gas sampling filter cartridge pre-treatment device according to claim 1, characterized in that: A No. 2 pulley (403) is fixedly mounted on one end of each of the two cleaning rollers (402), and a No. 2 transmission belt (404) is movably sleeved outside the two No. 2 pulleys (403). A No. 3 motor (405) is fixedly mounted on one end of one of the collecting frames (401), and an output end of the No. 3 motor (405) is fixedly connected to a cleaning roller (402).

6. A gas sampling filter cartridge pre-treatment device according to claim 1, characterized in that: A support frame (101) is fixedly mounted on the upper surface of the bottom plate (1), a hollow screw (102) is screwed on the upper surface of the support frame (101), and the hollow screw (102) passes through the support frame (101), a sliding rod (103) is slidably connected inside the hollow screw (102), a U-shaped frame (104) is fixedly mounted on the lower end of the sliding rod (103), and a pressure roller (105) is rotatably connected inside the U-shaped frame (104).

7. A gas sampling filter cartridge pre-treatment device according to claim 6, characterized in that: A spring (106) is provided on the outer movable sleeve of the slide rod (103), and two ends of the spring (106) are respectively fixedly connected to the U-shaped frame (104) and the hollow screw rod (102).

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