Vibrating disc with waste screening function
By designing a vibration disk with barrier and detection functions, the problems of inability to arrange materials in the prior art and poorly screened waste in the order of waste are solved, and the sequential conveying and effective screening of parts are realized, and the efficiency and accuracy of the production process are improved.
Patent Information
- Application Number
- CN202421529661.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing vibration discs cannot arrange the materials in sequence and the next process in sequence, and cannot effectively screen waste materials that do not meet the standards, especially parts with large errors in weight and standard weight.
A vibration disk with waste screening function is designed, including a base plate, a barrier unit and a detection unit. The barrier unit reduces vibration through the support frame, damping rod and spring to achieve parts screening; the detection unit performs weight detection and blowing of unqualified parts through pressure sensors and air compressors.
It realizes the order of materials and effective screening of waste materials, ensures the sequential conveying of parts and the compliance of weight standards, and improves the efficiency and accuracy of the production process.
Smart Images

Figure CN222820736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration plates, in particular to a vibration plate with a waste screening function. Background Art
[0002] The automatic feeding vibration plate is a kind of feeding equipment with automatic directional sorting. Its working purpose is to automatically, orderly and accurately transport disordered materials to the next process through vibration. The vibrator makes the hopper do torsional motion through vibration, so that the material in the hopper can rise along the track in the hopper under the action of vibration.
[0003] The existing vibration plate cannot arrange the materials in order for the next process, and some defective products and waste materials that do not meet the standards cannot be effectively screened, especially when there is a large error between the weight of the material and the standard weight, the waste materials cannot be effectively screened. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a vibrating plate with waste screening function, which can arrange materials in order for the next process, and effectively screen parts with large errors between the weight of the materials and the standard weight, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibrating plate with waste screening function, comprising a bottom plate, a blocking unit and a detection unit;
[0006] A barrier unit and a detection unit are installed on the upper end of the bottom plate;
[0007] The blocking unit includes a support frame, a mounting plate, a damping rod, a spring and a guide rail. The upper end of the base plate is fixedly connected to the support frame, the middle part of the front end of the support frame is fixedly connected to the mounting plate, the upper end of the mounting plate is fixedly connected to two damping rods, the upper end of the damping rod is fixedly connected to the guide rail, and the damping rod is sleeved with a spring.
[0008] The utility model supports a pair of mounting plates through a support frame, reduces the vibration of the guide rail one through a damping rod and a spring, so that the parts that need to be screened can pass through the guide rail one, thereby being screened, and at the same time preventing collision between barrier devices.
[0009] Furthermore, the blocking unit also includes a sliding block, a bolt, an electric telescopic rod and a blocking plate. The upper end of the support frame is slidably connected to no less than three sliding blocks, the front end of each sliding block is threadedly connected to a bolt, the lower end of the sliding block is fixedly connected to the electric telescopic rod, and the lower end of the electric telescopic rod is fixedly connected to the blocking plate.
[0010] By controlling the bolts to change the distance between the sliding blocks, it is possible to isolate different parts according to different sizes when screening different parts, and at least three blocking plates can be used to better control the sorting.
[0011] Furthermore, the detection unit includes a second support frame, a mounting platform, a pressure sensor and a placement platform. The upper end of the bottom plate is fixedly connected to the second support frame, the upper end of the second support frame is fixedly connected to the mounting platform, the upper end of the mounting platform is fixedly connected to the pressure sensor, and the upper end of the pressure sensor is fixedly connected to the placement platform. The mounting platform is supported by the second support frame, and the parts are detected by the placement platform and the pressure sensor, so as to achieve the purpose of screening.
[0012] Furthermore, the detection unit also includes a baffle, an air compressor, a delivery pipe, an electronic control valve and a nozzle, the baffle is fixedly connected to the front side of the upper end of the placement table, the nozzle is fixedly connected to the rear side of the upper end of the placement table, the air compressor is fixedly connected to the rear side of the upper end of the base plate, the air outlet of the air compressor is fixedly connected to one end of the delivery pipe, the other end of the delivery pipe is fixedly connected to the air inlet of the nozzle, and the outer side of the delivery pipe is fixedly connected to the electronic control valve. The air is compressed by the air compressor, transmitted through the delivery pipe, ejected through the nozzle, and controlled by the electronic control valve. When the detection is unqualified, the compressed air will blow the unqualified parts away from the detection device.
[0013] Furthermore, the detection unit further comprises a guide rail 2 and a support frame 3, wherein the right end of the support frame 2 is fixedly connected to the guide rail 2, and the upper end of the guide rail 2 is fixedly connected to the support frame 3. The guide rail 2 is controlled by the support frame 3, and the parts passing the detection slide out of the detection device through the guide rail 2.
[0014] Furthermore, it also includes a vibrator, a vibrating plate, a qualified collection frame and an unqualified collection frame. The vibrator is fixedly connected to the left side of the upper end of the bottom plate, the vibrating plate is fixedly connected to the upper end of the vibrator, the unqualified collection frame is fixedly connected to the front side of the upper end of the bottom plate, and the qualified collection frame is fixedly connected to the right side of the upper end of the bottom plate. The vibrator drives the vibrating plate to vibrate, and the unqualified collection frame and the qualified collection frame are used to classify and collect the screened parts.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. By controlling the bolts to change the distance between the sliding blocks, different parts can be screened according to different sizes. At the same time, at least three blocking plates can be used to better control the sorting, so that the materials can be arranged in order and go to the next process in sequence.
[0017] 2. After the parts have been screened by weight, compressed air is sprayed out through an air compressor and a nozzle. The air is controlled by an electronic control valve to blow unqualified parts away from the detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;
[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at point B in the middle.
[0021] In the figure: 1 base plate, 2 vibrator, 3 barrier unit, 31 support frame 1, 32 mounting plate, 33 damping rod, 34 spring, 35 guide rail 1, 36 sliding block, 37 bolt, 38 electric telescopic rod, 39 barrier plate, 4 detection unit, 41 support frame 2, 42 mounting table, 43 pressure sensor, 44 placement table, 45 baffle, 46 air compressor, 47 delivery pipe, 48 electronic control valve, 49 nozzle, 410 guide rail 2, 411 support frame 3, 5 vibration plate, 6 qualified collection frame, 7 unqualified collection frame. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3 , this embodiment provides a technical solution of a vibration plate with a waste screening function: a vibration plate with a waste screening function, comprising a base plate 1, a barrier unit 3 and a detection unit 4; the barrier unit 3 and the detection unit 4 are installed on the upper end of the base plate 1; it also includes a vibrator 2, a vibration plate 5, a qualified collection frame 6 and an unqualified collection frame 7, the vibrator 2 is fixedly connected to the left side of the upper end of the base plate 1, the vibration plate 5 is fixedly connected to the upper end of the vibrator 2, the unqualified collection frame 7 is fixedly connected to the front side of the upper end of the base plate 1, and the qualified collection frame 6 is fixedly connected to the right side of the upper end of the base plate 1.
[0024] Among them, the blocking unit 3 includes a support frame 31, a mounting plate 32, a damping rod 33, a spring 34 and a guide rail 35. The upper end of the base plate 1 is fixedly connected to the support frame 31, the middle part of the front end of the support frame 31 is fixedly connected to the mounting plate 32, the upper end of the mounting plate 32 is fixedly connected to two damping rods 33, the upper end of the damping rod 33 is fixedly connected to the guide rail 35, and the spring 34 is sleeved on the damping rod 33; the blocking unit 3 also includes a sliding block 36, a bolt 37, an electric telescopic rod 38 and a blocking plate 39. The upper end of the support frame 31 is slidably connected to no less than three sliding blocks 36, the front end of each sliding block 36 is threadedly connected to a bolt 37, the lower end of the sliding block 36 is fixedly connected to the electric telescopic rod 38, and the lower end of the electric telescopic rod 38 is fixedly connected to the blocking plate 39.
[0025] The detection unit 4 includes a support frame 41, a mounting platform 42, a pressure sensor 43 and a placement platform 44. The upper end of the bottom plate 1 is fixedly connected to the support frame 41, the upper end of the support frame 41 is fixedly connected to the mounting platform 42, the upper end of the mounting platform 42 is fixedly connected to the pressure sensor 43, and the upper end of the pressure sensor 43 is fixedly connected to the placement platform 44; the detection unit 4 also includes a baffle 45, an air compressor 46, a delivery pipe 47, an electronic control valve 48 and a nozzle 49, and the upper front side of the placement platform 44 is fixedly connected to the baffle 4 5. A nozzle 49 is fixedly connected to the rear side of the upper end of the placement table 44, an air compressor 46 is fixedly connected to the rear side of the upper end of the base plate 1, an air outlet of the air compressor 46 is fixedly connected to one end of a delivery pipe 47, the other end of the delivery pipe 47 is fixedly connected to the air inlet of the nozzle 49, and an electronic control valve 48 is fixedly connected to the outer side of the delivery pipe 47; the detection unit 4 also includes a guide rail 2 410 and a support frame 3 411, the right end of the support frame 2 41 is fixedly connected to the guide rail 2 410, and the upper end of the guide rail 2 410 is fixedly connected to the support frame 3 411.
[0026] The working principle of the utility model is as follows:
[0027] The mounting plate 32 is supported by the support frame 31, and the vibration of the guide rail 35 is reduced by the damping rod 33 and the spring 34, so that the parts to be screened can pass through the guide rail 35, thereby being screened, and collision between the blocking devices is prevented;
[0028] By controlling the bolts 37 to change the distance between the sliding blocks 36, different parts can be screened according to different sizes, and at least three blocking plates 39 can be used to better control the sorting. The mounting platform 42 is supported by the second support frame 41;
[0029] The parts are tested by the placement table 44 and the pressure sensor 43, so as to achieve the purpose of screening;
[0030] The air is compressed by the air compressor 46, transmitted through the delivery pipe 47, ejected through the nozzle 49, and controlled by the electronic control valve 48. When the test fails, the compressed air will blow the unqualified parts away from the testing device;
[0031] The guide rail 2 410 is controlled by the support frame 3 411, and the parts that pass the inspection slide out of the inspection device through the guide rail 2 410;
[0032] The vibrator 2 drives the vibrating plate 5 to vibrate, and the unqualified collection frame 7 and the qualified collection frame 6 are used to classify and collect the screened parts.
[0033] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A vibrating plate with waste screening function, characterized in that: It comprises a base plate (1), a barrier unit (3) and a detection unit (4); A barrier unit (3) and a detection unit (4) are installed on the upper end of the bottom plate (1); The barrier unit (3) comprises a support frame (31), a mounting plate (32), a damping rod (33), a spring (34) and a guide rail (35); the upper end of the base plate (1) is fixedly connected to the support frame (31); the middle part of the front end of the support frame (31) is fixedly connected to the mounting plate (32); the upper end of the mounting plate (32) is fixedly connected to two damping rods (33); the upper end of the damping rod (33) is fixedly connected to the guide rail (35); and the damping rod (33) is sleeved with a spring (34).
2. The vibrating plate with waste screening function according to claim 1, characterized in that: The barrier unit (3) further comprises a sliding block (36), a bolt (37), an electric telescopic rod (38) and a barrier plate (39); the upper end of the support frame (31) is slidably connected to no less than three sliding blocks (36); the front end of each sliding block (36) is threadedly connected to a bolt (37); the lower end of the sliding block (36) is fixedly connected to the electric telescopic rod (38); and the lower end of the electric telescopic rod (38) is fixedly connected to the barrier plate (39).
3. The vibrating plate with waste screening function according to claim 2, characterized in that: The detection unit (4) comprises a second support frame (41), a mounting platform (42), a pressure sensor (43) and a placement platform (44); the upper end of the base plate (1) is fixedly connected to the second support frame (41); the upper end of the second support frame (41) is fixedly connected to the mounting platform (42); the upper end of the mounting platform (42) is fixedly connected to the pressure sensor (43); and the upper end of the pressure sensor (43) is fixedly connected to the placement platform (44).
4. The vibrating plate with waste screening function according to claim 3, characterized in that: The detection unit (4) also includes a baffle (45), an air compressor (46), a delivery pipe (47), an electronic control valve (48) and a nozzle (49); the baffle (45) is fixedly connected to the front side of the upper end of the placement table (44); the nozzle (49) is fixedly connected to the rear side of the upper end of the placement table (44); the air compressor (46) is fixedly connected to the rear side of the upper end of the base plate (1); the air outlet of the air compressor (46) is fixedly connected to one end of the delivery pipe (47); the other end of the delivery pipe (47) is fixedly connected to the air inlet of the nozzle (49); and the outer side of the delivery pipe (47) is fixedly connected to the electronic control valve (48).
5. The vibrating plate with waste screening function according to claim 4, characterized in that: The detection unit (4) further comprises a guide rail 2 (410) and a support frame 3 (411), wherein the right end of the support frame 2 (41) is fixedly connected to the guide rail 2 (410), and the upper end of the guide rail 2 (410) is fixedly connected to the support frame 3 (411).
6. The vibrating plate with waste screening function according to claim 1, characterized in that: The invention also comprises a vibrator (2), a vibrating plate (5), a qualified collection frame (6) and an unqualified collection frame (7); the vibrator (2) is fixedly connected to the left side of the upper end of the base plate (1); the vibrating plate (5) is fixedly connected to the upper end of the vibrator (2); the unqualified collection frame (7) is fixedly connected to the front side of the upper end of the base plate (1); and the qualified collection frame (6) is fixedly connected to the right side of the upper end of the base plate (1).
Citation Information
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