Efficient filling device for aluminum silver paste
By designing an automated aluminum-silver paste filling device and using an electronically controlled conveyor belt and cylinder system, the problem of inefficient filling efficiency caused by relying on manual operations in the prior art is solved, and an efficient and automated filling process is achieved.
Patent Information
- Application Number
- CN202420458022.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing aluminum-silver paste filling devices rely on manual operations, resulting in ineffective filling efficiency.
An efficient filling device for aluminum and silver paste is designed, using an electronically controlled conveyor belt and cylinder system to automatically slide the filling cylinder to the cylinder trough and perform electronically controlled filling and conveying.
The filling efficiency of aluminum and silver paste is improved, the inconvenience of manual operation is reduced, and the filling process is automated and efficient.
Smart Images

Figure CN222821230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum-silver paste filling, in particular to an aluminum-silver paste high-efficiency filling device. Background Art
[0002] Aluminum silver paste, also known as aluminum powder paste, flash paste, silver paste, aluminum silver paste is a pigment. It is processed through special processing technology and surface treatment to make the surface of the aluminum sheet smooth and flat, the edges neat, the shape regular, the particle size distribution concentrated, and it has excellent matching with the coating system. Aluminum silver paste has good hiding power, reflectivity and weather resistance, and is widely used in various products.
[0003] Aluminum-silver paste filling refers to the process of filling aluminum-silver paste into a filling cylinder.
[0004] At present, in the existing aluminum-silver paste filling device, the filling cylinder is generally placed on the filling platform manually, and after the filling is completed, the filled filling cylinder is taken away manually, which greatly reduces the filling efficiency of the aluminum-silver paste.
[0005] The above problems are widespread and urgently need to be improved. Utility Model Content
[0006] The utility model aims to solve the above-mentioned shortcomings in the prior art and proposes a highly efficient aluminum-silver paste filling device.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A high-efficiency filling device for aluminum-silver paste is designed, comprising a bottom plate, a conveyor belt body and a fixed frame are arranged on the bottom plate, a conveyor motor and a belt are arranged on the conveyor belt body, a barrel placement groove is opened on the belt, a barrel storage box is arranged above the belt, a lifting cylinder and a material storage box are arranged on the fixed frame, a filling head is arranged on the lifting cylinder, a material pump is arranged on the material storage box, a material delivery pipe is arranged between the material pump and the filling head, a control box and a transverse cylinder are arranged on the barrel storage box, a slide barrel hole and a transverse sliding port are opened on the barrel storage box, and a filling barrel is arranged in the slide barrel hole.
[0009] Furthermore, the control box, the transverse cylinder, the material pump, the lifting cylinder, and the conveying motor are electrically connected, and a PLC is preset in the control box to realize electrical control.
[0010] Furthermore, a connecting rod is provided on the telescopic rod of the transverse cylinder, and a barrel baffle plate is provided on the connecting rod. The barrel baffle plate is slidably connected with the slide barrel hole, and the barrel baffle plate is made of 304 stainless steel, which is wear-resistant and durable.
[0011] Furthermore, the top-view cross-section of the barrel placing groove is a circular structure, and the inner groove size of the circular structure of the barrel placing groove is not less than the top-view circular cross-section size of the filling barrel, ensuring that the filling barrel sliding downward falls into the barrel placing groove accurately, stably and smoothly.
[0012] Furthermore, a fixing plate is provided between the storage box and the fixing frame, the cross section of the fixing plate is a bent structure, and the fixing plate is made of hard alloy tungsten steel material, which has high strength and is not deformed.
[0013] Furthermore, the cross section of the connecting rod is a U-shaped structure, and the cross section size of the cylinder blocking plate in a top view is not less than the cross section size of the filling cylinder in a top view, thereby ensuring that the cylinder blocking plate effectively blocks the filling cylinder.
[0014] Furthermore, an inclined opening is provided at the top of the slide cylinder hole. The inclined opening is an upward diffusing horn structure and is connected to the slide cylinder hole, thereby improving the smoothness of sliding the filling cylinder into the slide cylinder hole.
[0015] The utility model provides an efficient aluminum-silver paste filling device, which has the following beneficial effects:
[0016] 1. The utility model arranges a barrel placing groove on the belt, an electrically controlled transverse cylinder with a connecting rod and a barrel retaining plate, a barrel storage box with a barrel sliding hole, and then arranges a control box, so as to electrically control the filling barrel to slide to the corresponding barrel placing groove on the belt, and then electrically controls the filling and conveying in the later stage, thereby avoiding the inconvenient operation of manually placing the filling barrel and taking it out after the filling is completed in the later stage, thereby improving the filling efficiency of the aluminum-silver slurry.
[0017] 2. The utility model further improves the smoothness of sliding the filling cylinder into the slide cylinder hole by providing an inclined opening structure at the top end of the slide cylinder hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the overall structural elevation diagram of the utility model;
[0019] Figure 2 For the utility model Figure 1 Enlarged view of point A in the middle;
[0020] Figure 3 For the utility model Figure 1 Enlarged view of point B in the middle;
[0021] Figure 4 For the utility model Figure 1 A schematic diagram of a partial top view of a belt having a drum placement groove;
[0022] Figure 5 It is a block diagram of the utility model.
[0023] In the figure: 1 bottom plate; 2 conveyor belt body; 21 conveying motor; 3 belt; 31 barrel slot; 4 fixed frame; 41 lifting cylinder; 42 filling head; 5 storage box; 51 material pump; 52 material delivery pipe; 6 barrel storage box; 60 horizontal sliding opening; 61 sliding barrel hole; 62 filling barrel; 63 inclined opening; 64 fixed plate; 7 control box; 8 horizontal cylinder; 81 connecting rod; 82 barrel baffle plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Reference Figure 1-5 , an efficient filling device for aluminum-silver paste, comprising a base plate 1, on which a conveyor belt body 2 and a fixed frame 4 are arranged, on which a conveyor belt body 2 is arranged a conveying motor 21 and a belt 3, on which a barrel placement groove 31 is provided, and above the belt 3 a barrel storage box 6 is provided, on which a lifting cylinder 41 and a material storage box 5 are provided, on which a filling head 42 is provided, on which a material pump 51 is provided on the material storage box 5, and between which a material pump 51 and the filling head 42 a material delivery pipe 52 is provided, on which a control box 7 and a transverse cylinder 8 are provided, on which a slide hole 61 and a transverse sliding port 60 are provided on the storage box 6, in which a filling barrel 62 is provided, the material storage box 5, the material pump 51, the filling head 42 and the material delivery pipe 52 are all filling-related structures of aluminum-silver paste, which are prior art.
[0026] In detail, the control box 7, the transverse cylinder 8, the material pump 51, the lifting cylinder 41, and the conveying motor 21 are electrically connected, and a PLC is preset in the control box 7 to realize electrical control.
[0027] Furthermore, a connecting rod 81 is provided on the telescopic rod of the transverse cylinder 8, and a cylinder block plate 82 is provided on the connecting rod 81. The cylinder block plate 82 is slidably connected with the slide hole 61, and the cylinder block plate 82 is made of 304 stainless steel, which is wear-resistant and durable.
[0028] Furthermore, the top-view cross-section of the barrel placing groove 31 is a circular structure, and the inner groove size of the circular structure of the barrel placing groove 31 is not smaller than the top-view circular cross-section size of the filling barrel 62, ensuring that the filling barrel 62 sliding downward falls into the barrel placing groove 31 accurately, stably and smoothly.
[0029] In more detail, a fixing plate 64 is provided between the cartridge box 6 and the fixing frame 4. The cross section of the fixing plate 64 is a bent structure. The fixing plate 64 is made of hard alloy tungsten steel, has high strength and does not deform, thereby ensuring the stability of the welding fixation between the cartridge box 6 and the fixing frame 4.
[0030] In general, the cross section of the connecting rod 81 is a U-shaped structure, and the cross section size of the blocking plate 82 when viewed from above is not less than the cross section size of the filling cylinder 62 when viewed from above, so as to ensure that the blocking plate 82 effectively blocks the filling cylinder 62 .
[0031] Finally, an inclined opening 63 is provided at the top of the slide hole 61 . The inclined opening 63 is an upward diffusing horn structure and is connected to the slide hole 61 , thereby improving the smoothness of sliding the filling cylinder 62 into the slide hole 61 .
[0032] Working method: start the control box 7, the PLC in the control box 7 will control the start of the transverse cylinder 8, the telescopic rod of the transverse cylinder 8 extends to the left, and drives the blocking plate 82 to slide to the left through the connecting rod 81 to exit the transverse sliding opening 60. At this time, a filling cylinder 62 will slide steadily downward along the sliding hole 61 and fall into a cylinder placement groove 31 that has been aligned below. Then the PLC in the control box 7 will control the start of the transverse cylinder 8, drive the telescopic rod of the transverse cylinder 8 to retract and reset to the right, and then drive the blocking plate 82 to slide into the transverse sliding opening 60 again, so as to block the upper filling cylinder 62.
[0033] Next, the PLC in the control box 7 will control the start of the conveying motor 21, and drive the barrel slot 31 with the filling barrel 62 to move rightward through the belt 3. When the current filling barrel 62 is transported to the bottom of the filling head 42, the PLC in the control box 7 will control the shutdown of the conveying motor 21 and start the lifting cylinder 41, driving the filling head 42 to move downward and insert it into the currently aligned filling barrel 62. The PLC in the control box 7 will control the shutdown of the lifting cylinder 41 and start the material pump 51 at the same time. The material pump 51 will transport the aluminum-silver slurry pre-stored in the storage box 5 through the delivery pipe 52 and the filling head 42 to the current filling barrel 62.
[0034] When the filling is completed, the PLC in the control box 7 will control the closing of the material pump 51 and start the lifting cylinder 41, driving the filling head 42 to move upward and reset. Then, the PLC in the control box 7 will control the starting of the conveying motor 21 to drive the filled filling barrel 62 to the right to the next packaging process.
[0035] Moreover, when the filling head 42 is filling one filling cylinder 62, at this time, the other cylinder slot 31 will also be aligned with the slide cylinder hole 61, and the PLC in the control box 7 will also control the start of the horizontal cylinder 8 to drive the cylinder baffle plate 82 to move to the left, and at the same time, the other filling cylinder 62 falls downward into the cylinder slot 31 aligned below, so as to prepare for later filling.
[0036] The above operation realizes the electronically controlled sliding of the filling barrel 62 to the corresponding barrel placement groove 31 on the belt 3, and then electronically controls the filling and transportation at a later stage, thereby avoiding the inconvenient operation of manually placing the filling barrel 62 and taking it out after the filling is completed, thereby improving the filling efficiency of the aluminum-silver paste.
[0037] In addition, as the filling proceeds, the operator can, according to the storage quantity of the filling cylinders 62 in the slide hole 61 , smoothly drop the new filling cylinder 62 through the inclined opening 63 and along the slide hole 61 into the storage box 6 , further improving the smoothness of sliding the filling cylinder 62 into the slide hole 61 .
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient aluminum-silver paste filling device, comprising a bottom plate (1), characterized in that: A conveyor belt body (2) and a fixed frame (4) are arranged on the bottom plate (1); a conveying motor (21) and a belt (3) are arranged on the conveyor belt body (2); a barrel placing groove (31) is provided on the belt (3); a barrel storage box (6) is arranged above the belt (3); a lifting cylinder (41) and a material storage box (5) are arranged on the fixed frame (4); a filling head (42) is provided on the lifting cylinder (41); a material pump (51) is arranged on the material storage box (5); a material delivery pipe (52) is arranged between the material pump (51) and the filling head (42); a control box (7) and a transverse cylinder (8) are arranged on the barrel storage box (6); a barrel slide hole (61) and a transverse sliding port (60) are provided on the barrel storage box (6); a filling barrel (62) is arranged in the barrel slide hole (61).
2. The high-efficiency aluminum-silver paste filling device according to claim 1 is characterized in that: The control box (7), the transverse cylinder (8), the material pump (51), the lifting cylinder (41), and the conveying motor (21) are electrically connected.
3. The high-efficiency aluminum-silver paste filling device according to claim 1 is characterized in that: A connecting rod (81) is provided on the telescopic rod of the transverse cylinder (8), and a cylinder blocking plate (82) is provided on the connecting rod (81). The cylinder blocking plate (82) is in sliding connection with the slide cylinder hole (61).
4. The high-efficiency aluminum-silver paste filling device according to claim 1 is characterized in that: The cross-section of the barrel placing groove (31) when viewed from above is a circular structure, and the inner groove size of the circular structure of the barrel placing groove (31) is not less than the circular cross-section size of the filling barrel (62) when viewed from above.
5. The high-efficiency aluminum-silver paste filling device according to claim 1 is characterized in that: A fixing plate (64) is arranged between the cylinder box (6) and the fixing frame (4), and the cross section of the fixing plate (64) is a bent structure.
6. The high-efficiency aluminum-silver paste filling device according to claim 3 is characterized in that: The cross section of the connecting rod (81) is a U-shaped structure, and the cross section size of the cylinder blocking plate (82) when viewed from above is not less than the cross section size of the filling cylinder (62) when viewed from above.
7. The high-efficiency aluminum-silver paste filling device according to claim 1 is characterized in that: The top end of the slide hole (61) is provided with an inclined opening (63), and the inclined opening (63) is an upward diffusing horn structure and is in communication with the slide hole (61).