Automatic feeding mechanism for pipe machining

By designing an adjustable crushing mechanism and elastic screen in the pipe processing equipment, the problem of low cutting efficiency caused by the fixed rotation range of the crushing blade is solved, and more efficient cutting and screening of PE raw materials is achieved, ensuring the improvement of product quality.

CN222829768UActive Publication Date: 2025-05-06TIGERTEC
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Patent Information

Application Number
CN202421629999.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-06
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In existing pipe processing equipment, the rotation range of the crushing blade is fixed, resulting in low cutting and crushing efficiency of PE raw materials, which affects the uniformity of cutting and quality of crushing.

Method used

An automatic feeding mechanism is designed, including an adjustable crushing mechanism and an elastic screen. The crushing mechanism controls steering and rotation speed through the motor, adjusts the pitch of the crushing blades, achieving more accurate and efficient cutting. The elastic screen is used to screen the crushed PE raw materials to ensure that the raw materials that meet the specifications enter the next step of processing.

Benefits of technology

By flexibly adjusting the pitch of the crushing blades, the uniformity of cutting and the quality of crushing are improved. The elastic screen effectively screens raw materials, ensuring that the final product meets the expected technical requirements and quality standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipe processing, and provides an automatic feeding mechanism for pipe processing, which comprises a crushing barrel, and a crushing mechanism for cutting and crushing PE raw materials is arranged at the top of the crushing barrel. The rotation direction and the rotation speed of the motor can be controlled through the arrangement of the crushing mechanism, so that the distance change between the crushing blades can be flexibly adjusted, the more accurate and efficient cutting effect is achieved, adjustment can be conducted according to the characteristics of PE raw materials and the cutting requirement, the cutting uniformity and the crushing quality are improved, and the production efficiency is improved. It is ensured that final raw materials meet expected technical requirements and quality standards; the elastic screen is used for screening cut and smashed PE raw materials, the raw materials conforming to the specification can enter the feeding barrel in the prior art through the lower portion of the elastic screen, and the raw materials not conforming to the specification can be conveyed upwards by the conveying blades and are smashed again when the smashing blades rotate and move downwards. And the crushing fineness degree of the PE raw material can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, and specifically to an automatic feeding mechanism for pipe processing. Background Art

[0002] After searching, the patent with publication number CN213648594U discloses an automatic feeding device for pipe processing. The device drives the transmission shaft to rotate through a driving motor, so that the transmission shaft drives the crushing blade to rotate, which is convenient for cutting and crushing PE raw materials, which is beneficial to improve the fineness of PE raw materials, thereby improving the subsequent hot melt efficiency. At the same time, it also avoids the large volume of PE raw materials clogging the inside of the hot melt extruder body, which is beneficial to improving the processing efficiency and service life of the hot melt extruder body.

[0003] The rotation of the crushing blade in the above device can play a certain role in cutting and crushing PE raw materials. However, the fixed rotation range of the crushing blade will lead to low efficiency in cutting and crushing PE raw materials in the crushing barrel. The main reason is that the fixed rotation range of the crushing blade limits the ability to flexibly respond to the characteristics of PE raw materials and cutting requirements, thereby affecting the uniformity of cutting and the quality of crushing. Therefore, an automatic feeding mechanism for pipe processing is required. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides an automatic feeding mechanism for pipe processing, which solves the technical problems mentioned in the above background technology.

[0005] The technical solution of the utility model is as follows: an automatic feeding mechanism for pipe processing, comprising a crushing barrel, the top of which is provided with a crushing mechanism for cutting and crushing PE raw materials;

[0006] The crushing mechanism includes a motor fixed on the top of the crushing barrel, the output end of the motor is fixedly connected to a rotating shaft, the inner wall of the crushing barrel is fixedly connected to a threaded barrel, the bottom end of the rotating shaft is fixedly connected to a mounting plate, two telescopic components are symmetrically arranged on the top of the mounting plate, and crushing blades are fixedly connected to the tops of the two telescopic components, and the crushing blades are threadedly connected to the outer wall of the threaded barrel.

[0007] Preferably, the telescopic assembly includes a telescopic rod fixed to the top of the mounting plate, a telescopic tube is provided at the top of the telescopic rod, the top of the telescopic tube is fixed to the bottom of the crushing blade, a slider is fixedly connected to the outer wall of the top of the telescopic rod, a slide groove is vertically opened on the inner wall of the telescopic tube, and the slider slides up and down along the height direction of the slide groove.

[0008] Preferably, the rotating shaft is sleeved inside the threaded barrel, the outer wall of the rotating shaft is rotatably connected to the inner wall of the threaded barrel, and the bottom end of the rotating shaft passes through the inner cavity of the threaded barrel and extends to the outside of the threaded barrel.

[0009] Preferably, an elastic screen is fixedly mounted on the inner wall of the crushing barrel by means of a buckle, and the elastic screen has an arc shape for screening the crushed PE raw material.

[0010] Preferably, a conveying blade is fixedly connected to the bottom of the mounting plate to roll up the crushed PE raw materials that do not meet the standards for further cutting and crushing.

[0011] Preferably, the conveying leaf is located at the center of the top of the elastic screen, and the bottom end of the conveying leaf is 1 cm away from the top of the elastic screen.

[0012] Preferably, the top of the crushing barrel is fixedly connected with a feed pipe, and the circumferential surface of the crushing barrel is fixedly connected with a material guide pipe.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model designs a crushing mechanism, through which the direction and speed of the motor can be controlled, so that the spacing between the crushing blades can be flexibly adjusted to achieve a more precise and efficient cutting effect. It can be adjusted according to the characteristics and cutting requirements of the PE raw materials to improve the uniformity of cutting and the quality of crushing, ensuring that the final raw materials meet the expected technical requirements and quality standards.

[0015] 2. The utility model designs an elastic screen to screen the cut and crushed PE raw materials. The raw materials that meet the specifications will pass under the elastic screen and enter the existing loading barrel, while the raw materials that do not meet the specifications will be transported upward by the conveying blades and will be crushed again when the crushing blades rotate and move downward, which can effectively improve the crushing fineness of the PE raw materials, thereby meeting specific production requirements and quality standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram proposed by the utility model;

[0019] Figure 3 The utility model proposed Figure 2 Side view of the structure;

[0020] Figure 4 The utility model proposed Figure 3 Schematic diagram of the enlarged structure of A.

[0021] In the figure: 1. crushing barrel; 11. feeding pipe; 12. material guide pipe; 2. crushing mechanism; 21. motor; 22. rotating shaft; 23. threaded cylinder; 24. mounting plate; 25. crushing blade; 26. telescopic assembly; 261. telescopic cylinder; 262. telescopic rod; 3. conveying leaves; 4. elastic screen. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] PE pipe is one of the common pipes in water supply and drainage projects. It uses polyethylene as raw material. Polyethylene is widely used due to its high strength, high temperature resistance, corrosion resistance, non-toxicity and wear resistance. In the manufacturing process of PE pipe, hot melt extrusion technology is usually used. The PE raw material is heated and extruded by a hot melt extruder to form a continuous structure of the pipe. This production method ensures the stability and durability of PE pipes in use and is suitable for the needs of various water supply and drainage systems.

[0024] The rotation of the pulverizing blade in the existing device can play a certain role in cutting and crushing the PE raw materials. However, the fixed rotation range of the pulverizing blade will lead to low efficiency in cutting and crushing the PE raw materials in the crushing barrel. The main reason is that the fixed rotation range of the pulverizing blade limits the ability to flexibly respond to the characteristics of the PE raw materials and cutting requirements, thus affecting the uniformity of cutting and the quality of crushing. Figure 1-Figure 4 The embodiment provides an automatic feeding mechanism for pipe processing, including a crushing barrel 1, a top of the crushing barrel 1 is fixedly connected to a feeding pipe 11, and a peripheral surface of the crushing barrel 1 is fixedly connected to a material guide pipe 12.

[0025] refer to Figure 2-Figure 4As shown, the fixed rotation range of the crushing blade 25 will lead to low efficiency in cutting and crushing the PE raw material in the crushing barrel 1. The main reason is that the fixed rotation range of the crushing blade 25 limits the ability to flexibly respond to the characteristics of the PE raw material and cutting requirements, thereby affecting the uniformity of cutting and the quality of crushing. In order to ensure an efficient crushing process, the following settings are made: a crushing mechanism 2 for cutting and crushing PE raw materials is provided on the top of the crushing barrel 1, and the crushing mechanism 2 includes a motor 21 fixed on the top of the crushing barrel 1, and the motor 21 is a forward and reverse motor. The output end of the motor 21 is fixedly connected to a rotating shaft 22, and the inner wall of the crushing barrel 1 is fixedly connected to a threaded barrel 23. The rotating shaft 22 is sleeved inside the threaded barrel 23, and the outer wall of the rotating shaft 22 is rotatably connected to the inner wall of the threaded barrel 23. The bottom end of the rotating shaft 22 passes through the inner cavity of the threaded barrel 23 and extends to the outside of the threaded barrel 23. The bottom end of the rotating shaft 22 is fixedly connected to a mounting plate 24. Two telescopic components 26 are symmetrically arranged on the top of the mounting plate 24. The telescopic component 26 includes a telescopic rod 262 fixed to the top of the mounting plate 24. A telescopic barrel 261 is arranged on the top of the telescopic rod 262. The top of the telescopic barrel 261 is fixed on At the bottom of the crushing blade 25, the outer wall of the top of the telescopic rod 262 is fixedly connected with a slider, and the inner wall of the telescopic cylinder 261 is vertically provided with a slide groove, and the slider slides up and down along the height direction of the slide groove. The tops of the two telescopic components 26 are fixedly connected with the crushing blade 25, and the crushing blade 25 is threadedly connected to the outer wall of the threaded cylinder 23. When the crushing blade 25 is threadedly rotated and moved downward, the telescopic rod 262 gradually extends into the telescopic cylinder 261 through the downward movement of the telescopic cylinder 261. When the crushing blade 25 is threadedly rotated and moved upward, the telescopic rod 262 gradually protrudes out of the telescopic cylinder 261 through the upward movement of the telescopic cylinder 261. The motor 21 is started to drive the output end drive shaft 22 to rotate in the reverse direction in the threaded barrel 23, and the rotation of the shaft 22 drives the mounting plate 24 to rotate, and the rotation of the mounting plate 24 causes the telescopic assembly 26 to rotate synchronously, so that the crushing blade 25 rotates and moves downward on the outer wall of the threaded barrel 23 to cut and crush the PE raw material. During the process of the crushing blade 25 rotating and moving downward, the spacing between the crushing blades 25 will form a gradually narrowing process, which helps to produce finer and more uniform crushed particles; when the output end of the motor 21 drives the shaft 22 to rotate forward in the threaded barrel 23, the crushing blade 25 rotates and moves upward on the outer wall of the threaded barrel 23 to cut and crush the PE raw material. During the process of the crushing blade 25 rotating and moving upward, the spacing between the crushing blades 25 will form a gradually expanding process, and this change can adjust the uniformity of cutting and the quality of crushing as needed. By controlling the direction and speed of the motor 21, the spacing change between the crushing blades 25 can be flexibly adjusted to achieve a more accurate and efficient cutting effect. This process can be adjusted according to the characteristics and cutting requirements of the PE raw material to improve the uniformity of cutting and the quality of crushing.

[0026] refer to Figure 3-Figure 4As shown, the inner wall of the crushing barrel 1 is fixedly installed with an elastic screen 4 by a buckle, and the elastic screen 4 has an arc shape for screening the crushed PE raw materials. The bottom of the mounting plate 24 is fixedly connected with a conveying leaf 3 for rolling up the crushed PE raw materials that do not meet the standards for re-cutting and crushing. The conveying leaf 3 is located at the center of the top of the elastic screen 4, and the bottom end of the conveying leaf 3 is 1 cm away from the top of the elastic screen 4. The conveying leaf 3 is located at the center of the top of the elastic screen 4 and the bottom end is 1 cm away from the top of the elastic screen 4. It can effectively utilize gravity and power, improve the re-crushing efficiency, and reduce energy consumption, thereby optimizing the processing process of the PE raw materials. The cut and crushed PE raw material falls on the top of the elastic screen 4, which makes the elastic screen 4 elastic, so that the cut and crushed PE raw material bounces up to a height of ≤0.5 cm for screening. The PE raw material that meets the specifications enters under the elastic screen 4, and enters the loading barrel through the existing material guide plate and material guide pipe 12 for subsequent work; the non-compliant PE raw material is concentrated at the center of the elastic screen 4 along the inner cavity slope of the elastic screen 4, and is then continuously transported upward by the conveying blade 3. At this time, when the crushing blade 25 rotates and moves down to the bottom, the non-compliant PE raw material will be crushed again, ensuring that the out-of-specification PE raw material can be effectively processed and refined again.

[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic feeding mechanism for pipe processing, comprising a crushing barrel (1), characterized in that: A crushing mechanism (2) for cutting and crushing the PE raw material is provided on the top of the crushing barrel (1); The crushing mechanism (2) comprises a motor (21) fixed on the top of the crushing barrel (1), the output end of the motor (21) is fixedly connected to a rotating shaft (22), the inner wall of the crushing barrel (1) is fixedly connected to a threaded barrel (23), the bottom end of the rotating shaft (22) is fixedly connected to a mounting plate (24), two telescopic assemblies (26) are symmetrically arranged on the top of the mounting plate (24), the tops of the two telescopic assemblies (26) are fixedly connected to crushing blades (25), and the crushing blades (25) are threadedly connected to the outer wall of the threaded barrel (23).

2. The automatic feeding mechanism for pipe processing according to claim 1, characterized in that: The telescopic assembly (26) comprises a telescopic rod (262) fixed on the top of the mounting plate (24); a telescopic tube (261) is provided at the top of the telescopic rod (262); the top of the telescopic tube (261) is fixed to the bottom of the crushing blade (25); a slider is fixedly connected to the outer wall of the top of the telescopic rod (262); a slide groove is vertically provided on the inner wall of the telescopic tube (261); and the slider slides up and down along the height direction of the slide groove.

3. The automatic feeding mechanism for pipe processing according to claim 1, characterized in that: The rotating shaft (22) is sleeved inside the threaded barrel (23), the outer wall of the rotating shaft (22) is rotatably connected to the inner wall of the threaded barrel (23), and the bottom end of the rotating shaft (22) passes through the inner cavity of the threaded barrel (23) and extends to the outside of the threaded barrel (23).

4. The automatic feeding mechanism for pipe processing according to claim 1, characterized in that: An elastic screen (4) is fixedly mounted on the inner wall of the crushing barrel (1) by means of a buckle, and the elastic screen (4) is arc-shaped and is used for screening the crushed PE raw material.

5. The automatic feeding mechanism for pipe processing according to claim 1, characterized in that: The bottom of the mounting plate (24) is fixedly connected with a conveying blade (3) for rolling up the crushed PE raw materials that do not meet the standards for further cutting and crushing.

6. The automatic feeding mechanism for pipe processing according to claim 5, characterized in that: The conveying leaf (3) is located at the center of the top of the elastic screen (4), and the distance between the bottom end of the conveying leaf (3) and the top of the elastic screen (4) is 1 cm.

7. The automatic feeding mechanism for pipe processing according to claim 1, characterized in that: The top of the crushing barrel (1) is fixedly connected to a feed pipe (11), and the peripheral surface of the crushing barrel (1) is fixedly connected to a material guide pipe (12).

Citation Information

Patent Citations

  • Automatic feeding device for pipe machining

    CN213648594U