Carpet processing and shaping device

Abstract

The utility model relates to the technical field of carpet processing, in particular to a carpet processing and shaping device which comprises a base, a mounting plate, a cutting mechanism for cutting a carpet and a leveling mechanism for leveling the carpet when the carpet is cut. According to the carpet cutting device, through the arrangement of the cutting mechanism, on one hand, carpets can be cut in a mechanical mode without manual cutting operation, so that the processing efficiency is improved, batch efficient processing operation of the carpets is facilitated, on the other hand, the carpets can be extruded and fixed, the carpets are prevented from shifting in the cutting process, and the cutting quality of the carpets is improved. The cutting stability of the carpet is improved; and meanwhile, carpet chippings on the surface of the cutter can be conveniently removed, so that the cutter keeps certain cleanliness, the situation that the cutter becomes blunt due to accumulation of the carpet chippings is avoided, the sharpness of the cutter is kept, and the cutting efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet processing, in particular to a carpet processing and shaping device. Background Art

[0002] Carpets are divided into chemical fiber carpets, wool carpets, linen carpets and other varieties; although carpets have different materials and styles, they all have good sound absorption, sound insulation and moisture-proof functions, and are widely used in modern families. When processing carpets, in order to meet different practical needs and aesthetics, the carpets need to be shaped into a specified shape to facilitate the use of the carpets.

[0003] Traditionally, carpet shaping operations are performed manually by cutting. This type of carpet shaping operation has low processing efficiency, which is not conducive to efficient batch processing of carpets. On the other hand, manual carpet shaping has poor dimensional accuracy control, which reduces the quality of carpet shaping and is not conducive to use.

[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0005] The purpose of the utility model is to provide a carpet processing and shaping device which can effectively solve the above technical problems.

[0006] In order to achieve the purpose of this utility model, the following technical solutions are adopted:

[0007] A carpet processing and shaping device comprises: a base, a mounting plate, a cutting mechanism for cutting the carpet, and a leveling mechanism for leveling the carpet when the carpet is cut;

[0008] The cutting mechanism comprises: a mounting frame movably mounted in the mounting plate, a cylinder for driving the mounting frame to move, a cutter fixedly mounted on the mounting frame, and a fixing assembly for fixing the carpet when the carpet is cut.

[0009] Furthermore, the fixing assembly includes: a connecting rod movably mounted on the side wall of the mounting frame, a connecting block fixedly mounted on the top end of the connecting rod, a connecting plate fixedly mounted on the bottom end of the connecting rod, a connecting spring sleeved on the outside of the connecting rod, an opening on the side wall of the connecting plate, and a cleaning unit for cleaning the cutter.

[0010] Furthermore, the cleaning unit includes: a mounting groove opened on the inner wall of the opening, a movable bar movably installed in the mounting groove, a cleaning bar fixedly installed on one side of the movable bar, and a connecting spring fixedly installed between the movable bar and the inner wall of the mounting groove.

[0011] Furthermore, the top and bottom of the cleaning strip are both inclined.

[0012] Furthermore, the leveling mechanism includes: a connecting plate hingedly installed at the bottom of the mounting frame, a U-shaped plate fixedly installed at the bottom of the connecting plate, a pressure roller rotatably installed in the U-shaped plate, and a reset component that drives the pressure roller to reset.

[0013] Furthermore, the reset assembly includes: a mounting shell fixedly mounted on the bottom of the mounting frame, a slider slidably mounted in the mounting shell, a fixed rod guiding the slider, a reset spring driving the pressure roller to reset, and a movable plate hingedly mounted between the connecting plate and the slider.

[0014] Furthermore, a cutting groove matching the cutting knife is provided on the top of the base.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model discloses a carpet processing and shaping device. Through the setting of the cutting mechanism, on the one hand, the carpet can be cut mechanically without manual cutting operation, thereby improving the processing efficiency and being beneficial to the efficient batch processing operation of the carpet. On the other hand, the carpet can be squeezed and fixed to prevent the carpet from shifting during cutting, thereby improving the stability of the carpet during cutting; at the same time, the carpet debris on the surface of the cutter can be easily removed, so that the cutter can maintain a certain degree of cleanliness, avoiding the accumulation of carpet debris that causes the cutter to become blunt, thereby maintaining the sharpness of the cutter and improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0018] Figure 1 The utility model is a three-dimensional schematic diagram of a carpet processing and shaping device.

[0019] Figure 2 The utility model is a three-dimensional schematic diagram of a cylinder component of a carpet processing and shaping device.

[0020] Figure 3 The utility model is a three-dimensional schematic diagram of a pressure roller component of a carpet processing and shaping device.

[0021] Figure 4 The utility model is a schematic cross-sectional view of a component installation shell of a carpet processing and shaping device.

[0022] Figure 5 The utility model is a cross-sectional schematic diagram of a component linkage plate of a carpet processing and shaping device.

[0023] In the figure: 1. base; 2. mounting plate; 3. cylinder; 4. mounting frame; 5. linkage rod; 6. linkage block; 7. linkage spring; 8. linkage plate; 9. cutter; 10. connecting plate; 11. U-shaped plate; 12. pressure roller; 13. mounting shell; 14. slider; 15. fixing rod; 16. reset spring; 17. movable bar; 18. connecting spring; 19. cleaning bar; 20. movable plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the utility model, rather than all embodiments.

[0025] In the description of the present utility model, it should be understood that the terms "center", "lateral", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present utility model. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0026] like Figures 1 to 5 As shown, the utility model is a carpet processing and shaping device, comprising: a base 1, a mounting plate 2, the mounting plate 2 is fixedly mounted on the top of the base 1, a cutting mechanism for cutting the carpet, and a leveling mechanism for leveling the carpet when the carpet is cut;

[0027] The cutting mechanism includes: a mounting frame 4 movably mounted in the mounting plate 2, a cylinder 3 for driving the mounting frame 4 to move, a cutter 9 fixedly mounted on the mounting frame 4, a cutting groove matching the cutter 9 is provided on the top of the base 1, and a fixing component for fixing the carpet when the carpet is cut.

[0028] When the carpet is placed at a designated position on the top of the base 1, the mounting frame 4 is driven downward by starting the cylinder 3, and the mounting frame 4 drives the cutter 9 to move downward to cut the carpet. No manual cutting operation is required, thereby improving the processing efficiency, being conducive to the efficient batch processing of carpets, and solving the problem that the dimensional accuracy control of manual carpet shaping processing is poor, thereby reducing the quality of carpet shaping processing and being unfavorable for use.

[0029] The fixed assembly includes: a linkage rod 5 movably mounted on the side wall of the mounting frame 4, a linkage block 6 fixedly mounted on the top of the linkage rod 5, a linkage plate 8 fixedly mounted on the bottom of the linkage rod 5, and a linkage spring 7 sleeved on the outside of the linkage rod 5, one end of the linkage spring 7 is fixedly connected to the mounting frame 4, the other end of the linkage spring 7 is fixedly connected to the linkage plate 8, an opening is opened on the side wall of the linkage plate 8, and a cleaning unit for cleaning the cutter 9.

[0030] When the cutter 9 moves downward to cut the carpet, since the linkage plate 8 is located at the bottom of the cutter 9, the linkage plate 8 will contact the carpet before the cutter 9. After the linkage plate 8 abuts against the carpet, it will no longer move downward. At this time, the mounting frame 4 continues to move downward to drive the linkage spring 7 to be compressed. Through the elastic force of the linkage spring 7, a thrust can be applied to the linkage plate 8, thereby squeezing and fixing the carpet, preventing the carpet from shifting during cutting, and improving the stability of the carpet during cutting.

[0031] In addition, since the linkage plate 8 squeezes the area around the cutting position, it also plays a leveling role to prevent the carpet from wrinkling, thereby ensuring the precision and accuracy of the cutting and avoiding the problem of cutting deviation or damage caused by uneven carpet.

[0032] The cleaning unit includes: a mounting groove opened on the inner wall of the opening, a movable bar 17 movably installed in the mounting groove, a cleaning bar 19 fixedly installed on one side of the movable bar 17, and a connecting spring 18 fixedly installed between the movable bar 17 and the inner wall of the mounting groove; the top and bottom of the cleaning bar 19 are both inclined.

[0033] When the linkage plate 8 abuts against the carpet, the mounting frame 4 continues to drive the cutter 9 to move downward, so that the cutter 9 passes through the open inner cavity and cuts the carpet. When the cutter 9 passes through the open inner cavity, it can abut against the inclined surface of the cleaning strip 19 and drive the cleaning strip 19 to move to one side of the mounting groove. The cleaning strip 19 drives the movable strip 17 to move, and the movable strip 17 drives the connecting spring 18 to be compressed. Through the elastic force of the connecting spring 18, the cleaning strip 19 can be tightly fitted with the side wall of the cutter 9. Since the carpet debris generated during the cutting process is easy to adhere to the surface of the cutter 9, the setting of the cleaning strip 19 can facilitate the removal of the carpet debris on the surface of the cutter 9, so that the cutter 9 maintains a certain degree of cleanliness, avoids the accumulation of carpet debris causing the cutter 9 to become blunt, thereby maintaining the sharpness of the cutter 9 and improving the cutting efficiency.

[0034] In the present application, by setting the cutting mechanism, on the one hand, the carpet can be cut mechanically without manual cutting operation, thereby improving the processing efficiency and facilitating the efficient batch processing of carpets; on the other hand, the carpet can be squeezed and fixed to prevent the carpet from shifting during cutting, thereby improving the stability of the carpet during cutting; at the same time, it is convenient to remove the carpet debris on the surface of the cutter 9, so that the cutter 9 maintains a certain degree of cleanliness, avoids the accumulation of carpet debris causing the cutter 9 to become blunt, thereby maintaining the sharpness of the cutter 9 and improving the cutting efficiency.

[0035] The leveling mechanism includes: a connecting plate 10 hingedly installed at the bottom of the mounting frame 4, a U-shaped plate 11 fixedly installed at the bottom of the connecting plate 10, a pressure roller 12 rotatably installed in the U-shaped plate 11, and a reset component that drives the pressure roller 12 to reset; the reset component includes: a mounting shell 13 fixedly installed at the bottom of the mounting frame 4, a slider 14 slidably installed in the mounting shell 13, a fixed rod 15 for guiding the slider 14, both ends of the fixed rod 15 are fixedly connected to the inner wall of the mounting shell 13, a reset spring 16 that drives the pressure roller 12 to reset, one end of the reset spring 16 is fixedly connected to the slider 14, the other end of the reset spring 16 is fixedly connected to the inner wall of the mounting shell 13, and a movable plate 20 is hingedly installed between the connecting plate 10 and the slider 14.

[0036] When the mounting frame 4 moves downward, it can drive the connecting plate 10 to move downward, the connecting plate 10 drives the U-shaped plate 11 to move downward, and the U-shaped plate 11 drives the pressure roller 12 to move downward. Since the pressure roller 12 is located below the linkage plate 8, the pressure roller 12 abuts the carpet before the linkage plate 8. When the pressure roller 12 abuts on the carpet, the mounting frame 4 continues to move downward, thereby driving the two pressure rollers 12 to move away from each other. In the process of the two pressure rollers 12 moving away from each other, the pressure roller 12 and the carpet roll, so that the carpet can be rolled and flattened from the middle to both sides, thereby achieving the effect of leveling the carpet, further preventing the carpet from wrinkling, thereby ensuring the precision and accuracy during cutting, and avoiding the problem of cutting deviation or damage caused by uneven carpet.

[0037] When the two pressure rollers 12 move away from each other, the adjacent movable plate 20 can be driven to move, and the adjacent slider 14 can be driven to move through the movable plate 20, and the adjacent return spring 16 can be compressed through the slider 14. Through the elastic force of the return spring 16, the pressure roller 12 exerts a squeezing force on the carpet, thereby further improving the effect of leveling the carpet.

[0038] When the cutting is completed, when the cutter 9 is reset, the elastic force of the two reset springs 16 can drive the adjacent pressure roller 12 to reset, thereby preparing for the next use.

[0039] Through the cooperation between the leveling mechanism and the fixing assembly, the double leveling effect of the carpet is achieved, which further prevents the carpet from wrinkling, thereby ensuring the precision and accuracy during cutting and avoiding the problem of cutting deviation or damage caused by uneven carpet.

[0040] Working principle: When in use, after the carpet is placed at the designated position on the top of the base 1, the mounting frame 4 is driven downward by starting the cylinder 3, and the mounting frame 4 drives the cutter 9 to move downward to cut the carpet. No manual cutting operation is required, thereby improving the processing efficiency, which is conducive to the batch and efficient processing of carpets, and solves the problem that the dimensional accuracy control of manual carpet shaping processing is poor, thereby reducing the quality of carpet shaping processing and being unfavorable for use.

[0041] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0042] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. A carpet processing and shaping device, characterized in that: include: A base, a mounting plate, a cutting mechanism for cutting the carpet, and a leveling mechanism for leveling the carpet when the carpet is cut; The cutting mechanism comprises: a mounting frame movably mounted in the mounting plate, a cylinder for driving the mounting frame to move, a cutter fixedly mounted on the mounting frame, and a fixing assembly for fixing the carpet when the carpet is cut.

2. A carpet processing and shaping device as claimed in claim 1, characterized in that: The fixing assembly includes: a linkage rod movably mounted on the side wall of the mounting frame, a linkage block fixedly mounted on the top end of the linkage rod, a linkage plate fixedly mounted on the bottom end of the linkage rod, a linkage spring sleeved on the outside of the linkage rod, an opening provided on the side wall of the linkage plate, and a cleaning unit for cleaning the cutter.

3. A carpet processing and shaping device as claimed in claim 2, characterized in that: The cleaning unit comprises: a mounting groove opened on the inner wall of the opening, a movable bar movably mounted in the mounting groove, a cleaning bar fixedly mounted on one side of the movable bar, and a connecting spring fixedly mounted between the movable bar and the inner wall of the mounting groove.

4. A carpet processing and shaping device as claimed in claim 3, characterized in that: The top and bottom of the cleaning strip are both inclined.

5. A carpet processing and shaping device as claimed in claim 1, characterized in that: The leveling mechanism comprises: a connecting plate hingedly mounted on the bottom of the mounting frame, a U-shaped plate fixedly mounted on the bottom of the connecting plate, a pressure roller rotatably mounted in the U-shaped plate, and a reset component driving the pressure roller to reset.

6. A carpet processing and shaping device as claimed in claim 5, characterized in that: The reset assembly includes: a mounting shell fixedly mounted on the bottom of the mounting frame, a slider slidably mounted in the mounting shell, a fixed rod guiding the slider, a reset spring driving the pressure roller to reset, and a movable plate hingedly mounted between the connecting plate and the slider.

7. A carpet processing and shaping device as claimed in claim 1, characterized in that: A cutting groove matching the cutter is provided on the top of the base.

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