Gravity sorting equipment for packaging containers
By designing the gravity sorting equipment for packaging containers, using the tilt drive mechanism and material guidance components, the problem of inability to adapt to containers of different specifications and batch sorting in traditional technology is solved, and efficient material sorting and saving operating time is achieved.
Patent Information
- Application Number
- CN202421904510.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Traditional technology cannot adapt to packaging containers of different specifications, and has poor flexibility in use, and cannot batch sorting of packaging containers, resulting in wasted operation time.
A gravity sorting device for packaging containers is designed, including a mounting base, an inclined drive mechanism, an oblique bracket and a material guide assembly. The inclined driving mechanism drives the oblique bracket to adjust the inclination amplitude through the transmission block, transmission screw and transmission connecting rod, so that the packaging container in the material sorting channel slides down to the lower end of the channel under gravity.
It realizes batch sorting of materials on the same plane through gravity, without three-dimensional pick-up and placement, saving operating time; the equipment can be flexibly designed and modified according to the materials it carries, and can adjust the use of different container sizes or items, which is highly flexible.
Smart Images

Figure CN222845968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a packaging container gravity sorting device. Background Art
[0002] At present, the assembly and use specifications of cosmetic packaging containers are diverse and of different sizes. For example, the appearance of containers such as hand cream, lotion, sunscreen, and eye cream are irregular. When the assembly line is put into operation, it is necessary to customize various jigs of different sizes to carry out the operation.
[0003] In traditional technology, since a single device cannot adapt to packaging containers of different specifications, it is necessary to customize various jigs of different sizes for packaging containers of different specifications, which not only takes up a large space, but also has a high production cost, resulting in poor flexibility in the use of equipment. In addition, it is impossible to sort packaging containers in batches, and three-dimensional or one-way pick-and-place wastes a lot of operating time. Therefore, it is necessary to design a gravity sorting device for packaging containers. Utility Model Content
[0004] To this end, the utility model provides a packaging container gravity sorting device to solve the problems that traditional technical equipment cannot adapt to packaging containers of different specifications, has poor flexibility in use, cannot sort in batches, and wastes operating time.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a packaging container gravity sorting device, comprising a mounting seat, an inclined drive mechanism, an oblique bracket and a material guide assembly;
[0006] The tilting drive mechanism is arranged above the mounting seat, and comprises a transmission block, a transmission screw and a transmission connecting rod, wherein the middle of the transmission block is connected to the transmission screw; one end of the transmission connecting rod is hinged to the side of the transmission block, and the other end of the transmission connecting rod is hinged to the bottom of the oblique bracket; the bottom end of the oblique bracket is hinged to the edge of the mounting seat;
[0007] The material guide assembly is fixed above the oblique bracket, and the material guide assembly includes a left guide plate and a right guide plate, and a material sorting channel of a set width is formed between the left guide plate and the right guide plate;
[0008] The tilt drive mechanism drives the oblique bracket to adjust the tilt range so that the packaging container inside the material sorting channel slides down to the lower end of the material sorting channel under the action of gravity.
[0009] As a preferred solution for the packaging container gravity sorting equipment, the tilting drive mechanism also includes a driving hand wheel, a first transmission seat and a second transmission seat; the first transmission seat and the second transmission seat are both fixed above the mounting seat; one end of the transmission screw is connected to the first transmission seat, and the other end of the transmission screw is connected to the second transmission seat; the driving hand wheel is connected to the end of the transmission screw.
[0010] As a preferred solution of the packaging container gravity sorting device, the tilting drive mechanism further includes a first guide rod and a second guide rod; the first guide rod and the second guide rod both pass through the transmission block; the first guide rod and the second guide rod are located on both sides of the transmission screw;
[0011] The first guide rod is fixed above the mounting seat through a first fixing seat, and the second guide rod is fixed above the mounting seat through a second fixing seat.
[0012] As a preferred solution of the packaging container gravity sorting device, the transmission connecting rod is provided with two pieces, and the two pieces of the transmission connecting rod are symmetrically hinged on both sides of the transmission block;
[0013] Two pairs of first hinge seats are symmetrically arranged at the bottom of the oblique bracket, and the transmission connecting rod is hinged to the bottom of the oblique bracket through the first hinge seats.
[0014] As a preferred solution of the packaging container gravity sorting device, a second hinge seat is provided at the upper edge of the mounting seat, and the bottom end of the oblique bracket is hinged to the edge of the mounting seat through the second hinge seat.
[0015] As a preferred solution for the packaging container gravity sorting equipment, the left guide plate and the right guide plate are both L-shaped, and four groups of the left guide plates and the right guide plates are provided, and a material sorting channel is formed between each group of the left guide plates and the right guide plates.
[0016] As a preferred solution of the packaging container gravity sorting equipment, a buffer limit block is connected to the bottom of the material sorting channel.
[0017] As a preferred solution of the packaging container gravity sorting device, the upper end of the oblique bracket is also connected to a protective plate, the protective plate covers the upper part of the material sorting channel, and the lower part of the material sorting channel exposes the protective plate.
[0018] The utility model has the following advantages: the tilting drive mechanism is arranged above the mounting seat, the tilting drive mechanism includes a transmission block, a transmission screw and a transmission connecting rod, the middle of the transmission block is connected to the transmission screw; one end of the transmission connecting rod is hinged to the side of the transmission block, and the other end of the transmission connecting rod is hinged to the bottom of the oblique bracket; the bottom end of the oblique bracket is hinged to the edge of the mounting seat; the material guide assembly is fixed above the oblique bracket, the material guide assembly includes a left guide plate and a right guide plate, and a material sorting channel of a set width is formed between the left guide plate and the right guide plate; the tilting drive mechanism drives the oblique bracket to adjust the tilting amplitude, so that the packaging container inside the material sorting channel slides down to the lower end of the material sorting channel under the action of gravity. The utility model can complete the batch sorting of materials on the same plane by gravity, without the need for three-dimensional pick-up and placement, saving operation time; it can be flexibly designed and modified according to the materials carried, and can be adjusted for the use of different container sizes or items, with strong flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the packaging container gravity sorting device provided in the embodiment of the utility model from the first perspective;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the packaging container gravity sorting device provided in the embodiment of the utility model from a second viewing angle;
[0022] Figure 3 It is a front view structural schematic diagram of the packaging container gravity sorting device provided in an embodiment of the utility model;
[0023] Figure 4 It is a side structural schematic diagram of the packaging container gravity sorting device provided in an embodiment of the utility model.
[0024] In the figure, 1. mounting seat; 2. tilting drive mechanism; 3. oblique bracket; 4. material guide assembly; 5. transmission block; 6. transmission screw; 7. transmission connecting rod; 8. left guide plate; 9. right guide plate; 10. material sorting channel; 11. driving hand wheel; 12. first transmission seat; 13. second transmission seat; 14. first guide rod; 15. second guide rod; 16. first fixed seat; 17. second fixed seat; 18. first articulated seat; 19. second articulated seat; 20. buffer limit block; 21. protective plate. DETAILED DESCRIPTION
[0025] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , the embodiment of the utility model provides a packaging container gravity sorting device, including a mounting seat 1, an inclined driving mechanism 2, an oblique support 3 and a material guiding assembly 4;
[0027] The tilting driving mechanism 2 is arranged above the mounting seat 1, and the tilting driving mechanism 2 includes a transmission block 5, a transmission screw 6 and a transmission connecting rod 7. The middle of the transmission block 5 is connected to the transmission screw 6; one end of the transmission connecting rod 7 is hinged to the side of the transmission block 5, and the other end of the transmission connecting rod 7 is hinged to the bottom of the oblique bracket 3; the bottom end of the oblique bracket 3 is hinged to the edge of the mounting seat 1;
[0028] The material guide assembly 4 is fixed above the oblique bracket 3, and the material guide assembly 4 includes a left guide plate 8 and a right guide plate 9, and a material sorting channel 10 of a set width is formed between the left guide plate 8 and the right guide plate 9;
[0029] The tilt drive mechanism 2 drives the oblique support 3 to adjust the tilt range, so that the packaging container inside the material sorting channel 10 slides down to the lower end of the material sorting channel 10 under the action of gravity.
[0030] In this embodiment, the tilt drive mechanism 2 also includes a driving hand wheel 11, a first transmission seat 12 and a second transmission seat 13; the first transmission seat 12 and the second transmission seat 13 are both fixed above the mounting seat 1; one end of the transmission screw 6 is connected to the first transmission seat 12, and the other end of the transmission screw 6 is connected to the second transmission seat 13; the driving hand wheel 11 is connected to the end of the transmission screw 6.
[0031] Specifically, the contact position between the transmission screw 6 and the first transmission seat 12, and the contact position between the transmission screw 6 and the second transmission seat 13 are equipped with bearings, and the transmission screw 6 can be driven to rotate by rotating the driving hand wheel 11, and the rotation of the transmission screw 6 realizes the reciprocating movement of the transmission block 5. The reciprocating movement of the transmission block 5 can drive the transmission connecting rod 7 to swing, and the swing of the transmission connecting rod 7 drives the oblique bracket 3 to adjust the tilting range.
[0032] In this embodiment, the tilt drive mechanism 2 further includes a first guide rod 14 and a second guide rod 15; the first guide rod 14 and the second guide rod 15 both pass through the transmission block 5; the first guide rod 14 and the second guide rod 15 are located on both sides of the transmission screw 6; the first guide rod 14 is fixed above the mounting base 1 through a first fixing seat 16, and the second guide rod 15 is fixed above the mounting base 1 through a second fixing seat 17. The first guide rod 14 and the second guide rod 15 can limit the moving direction of the transmission block 5, prevent the transmission block 5 from rotating, and ensure that the moving direction of the transmission block 5 does not deviate.
[0033] In this embodiment, the transmission connecting rod 7 is provided with two pieces, and the two transmission connecting rods 7 are symmetrically hinged on both sides of the transmission block 5; two pairs of first hinge seats 18 are symmetrically provided at the bottom of the oblique bracket 3, and the transmission connecting rod 7 is hinged to the bottom of the oblique bracket 3 through the first hinge seat 18; the upper end edge of the mounting seat 1 is provided with a second hinge seat 19, and the bottom end of the oblique bracket 3 is hinged to the edge of the mounting seat 1 through the second hinge seat 19.
[0034] Specifically, the two pairs of transmission links 7, driven by the transmission block 5, can drive the oblique bracket 3 to be tilted and adjusted through the first articulated seat 18. During the tilt adjustment process of the oblique bracket 3, the second articulated seat 19 is swung relative to the mounting seat 1 to ensure that the packaging containers of different specifications placed inside the material sorting channel 10 slide to the bottom of the material sorting channel 10 under the action of gravity and are sorted in sequence. The existing robots on the production line will reciprocate and circulate to take out the packaging containers from the material sorting channel 10. In this way, the reciprocating operation of taking out the packaging containers is completed.
[0035] In this embodiment, the left guide plate 8 and the right guide plate 9 are both L-shaped, and there are four groups of left guide plates 8 and right guide plates 9. A material sorting channel 10 is formed between each group of left guide plates 8 and right guide plates 9; a buffer limit block 20 is connected to the bottom of the material sorting channel 10.
[0036] Specifically, the L-shaped left guide plate 8 and the right guide plate 9 can provide good support for the packaging containers inside the material sorting channel 10. At the same time, the width of the material sorting channel 10 between the left guide plate 8 and the right guide plate 9 can be adjusted according to the size of the packaging container, and can be flexibly adjusted according to the weight and shape of the packaging container to guide and slide the packaging container and reduce friction.
[0037] The buffering and limiting blocks 20 are made of nylon or rubber to prevent the packaging containers inside the material sorting channel 10 from rushing out when falling due to gravity, thereby playing a role of buffering and limiting the packaging containers.
[0038] Among them, three important indicators, namely, the weight of the packaging container, the width of the material sorting channel 10, and the inclination angle of the oblique bracket 3, must be paid special attention to. Through balanced design, there is no need to increase locking limits, and the packaging containers can be continuously placed in the material sorting channel 10 between the left guide plate 8 and the right guide plate 9 without applying additional force. Under the influence of gravity, the packaging containers slide down freely.
[0039] In this embodiment, a protective plate 21 is further connected to the upper end of the oblique bracket 3 , and the protective plate 21 covers the upper part of the material sorting channel 10 , and the lower part of the material sorting channel 10 is exposed to the protective plate 21 .
[0040] Specifically, the protection plate 21 may be made of a transparent acrylic material to further guide the packaging container and prevent the packaging container from rushing out of the material sorting channel 10 .
[0041] The operating principle of the utility model is as follows:
[0042] Take the design and sorting of four packaging containers - cosmetic jars as an example to explain the process. In the initial state, the material sorting channel 10 between the four groups of left guide plates 8 and right guide plates 9 is empty, the transmission screw 6 is locked at an angle, and there is no product at the bottom of the material sorting channel 10. Four cosmetic jars are manually placed in the material sorting channel 10 between the left guide plate 8 and the right guide plate 9, and the width of the material sorting channel 10 is adjusted. By rotating the driving hand wheel 11, the transmission block 5, the transmission screw 6 and the transmission connecting rod 7 are coordinated to adjust the angle of the oblique bracket 3. The cosmetic jars are acted upon by gravity and begin to slide down along the vertical direction of the left guide plate 8, the right guide plate 9 and the protective plate 21. When they slide down to a certain distance from the bottom of the material sorting channel 10, they touch the bottom buffer limit block 20, completing the buffering and stopping of the cosmetic jars.
[0043] The robot takes the cosmetic cans in order from above the bottom buffer limit block 20. At this time, multiple cosmetic cans can continue to be sorted and placed in the material sorting channel 10 until the material sorting channel 10 is full. Each cosmetic can will slide down due to gravity sorting, and the robot will reciprocate and take out the cosmetic cans from above the bottom buffer limit block 20 of the material sorting channel 10. In this way, the reciprocating operation of taking out the cosmetic cans is completed.
[0044] To sum up, the utility model tilting drive mechanism 2 is arranged above the mounting seat 1, and the tilting drive mechanism 2 includes a transmission block 5, a transmission screw 6 and a transmission connecting rod 7, the middle part of the transmission block 5 is connected to the transmission screw 6; one end of the transmission connecting rod 7 is hinged to the side of the transmission block 5, and the other end of the transmission connecting rod 7 is hinged to the bottom of the oblique bracket 3; the bottom end of the oblique bracket 3 is hinged to the edge of the mounting seat 1; the material guide assembly 4 is fixed above the oblique bracket 3, and the material guide assembly 4 includes a left guide plate 8 and a right guide plate 9, and a material sorting channel 10 of a set width is formed between the left guide plate 8 and the right guide plate 9; the tilting drive mechanism 2 drives the oblique bracket 3 to adjust the tilt amplitude, so that the packaging container inside the material sorting channel 10 slides down to the lower end of the material sorting channel 10 under the action of gravity. The contact position of the transmission screw 6 and the first transmission seat 12, and the contact position of the transmission screw 6 and the second transmission seat 13 are equipped with bearings. The transmission screw 6 can be driven to rotate by rotating the driving hand wheel 11, and the rotation of the transmission screw 6 realizes the reciprocating movement of the transmission block 5. The reciprocating movement of the transmission block 5 can drive the transmission connecting rod 7 to swing, and the swing of the transmission connecting rod 7 drives the oblique bracket 3 to adjust the tilting amplitude. The first guide rod 14 and the second guide rod 15 can limit the moving direction of the transmission block 5, prevent the transmission block 5 from rotating, and ensure that the moving direction of the transmission block 5 does not deviate. Driven by the transmission block 5, the two pairs of transmission connecting rods 7 can drive the oblique bracket 3 to tilt and adjust through the first hinge seat 18. During the tilt adjustment process of the oblique bracket 3, the second hinge seat 19 swings relative to the mounting seat 1 to ensure that the packaging containers of different specifications placed inside the material sorting channel 10 slide to the bottom of the material sorting channel 10 under the action of gravity and are sorted in sequence. The existing robot on the production line will reciprocate and circulate to take out the packaging containers from the inside of the material sorting channel 10, and the operation is completed in a reciprocating cycle of taking out the packaging containers. The L-shaped left guide plate 8 and right guide plate 9 can form a good support effect for the packaging container inside the material sorting channel 10. At the same time, the width of the material sorting channel 10 between the left guide plate 8 and the right guide plate 9 can be adjusted according to the size of the packaging container, and can be flexibly adjusted according to the weight and shape of the packaging container to guide and slide the packaging container to reduce friction. The buffer limit block 20 is made of nylon or rubber to prevent the packaging container inside the material sorting channel 10 from rushing out when gravity falls, and plays a buffering and limiting role for the packaging container. The three important indicators of the weight of the packaging container, the width of the material sorting channel 10, and the inclination angle of the oblique bracket 3 must be paid special attention to. Through design balance, there is no need to increase the locking limit, which can meet the continuous placement of packaging containers in the material sorting channel 10 between the left guide plate 8 and the right guide plate 9. No additional force is required. Under the influence of gravity, the packaging container slides freely. The utility model can complete the batch sorting of materials on the same plane through gravity, without the need for three-dimensional pick-up and placement, saving operation time; it can be flexibly designed and modified according to the materials carried, and can be adjusted for the use of different container sizes or items, with strong flexibility.
[0045] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.
Claims
1. A packaging container gravity sorting device, characterized in that: It comprises a mounting seat (1), a tilting drive mechanism (2), an oblique support (3) and a material guiding assembly (4); The tilting drive mechanism (2) is arranged above the mounting seat (1), and comprises a transmission block (5), a transmission screw (6) and a transmission connecting rod (7); the middle of the transmission block (5) is connected to the transmission screw (6); one end of the transmission connecting rod (7) is hinged to the side of the transmission block (5), and the other end of the transmission connecting rod (7) is hinged to the bottom of the oblique bracket (3); the bottom end of the oblique bracket (3) is hinged to the edge of the mounting seat (1); The material guide assembly (4) is fixed above the oblique support (3), and the material guide assembly (4) comprises a left guide plate (8) and a right guide plate (9), and a material sorting channel (10) of a set width is formed between the left guide plate (8) and the right guide plate (9); The tilting drive mechanism (2) drives the oblique support (3) to adjust the tilting amplitude, so that the packaging container inside the material sorting channel (10) slides down to the lower end of the material sorting channel (10) under the action of gravity.
2. A packaging container gravity sorting device according to claim 1, characterized in that: The tilting drive mechanism (2) further comprises a driving hand wheel (11), a first transmission seat (12) and a second transmission seat (13); the first transmission seat (12) and the second transmission seat (13) are both fixed above the mounting seat (1); one end of the transmission screw (6) is connected to the first transmission seat (12), and the other end of the transmission screw (6) is connected to the second transmission seat (13); the driving hand wheel (11) is connected to the end of the transmission screw (6).
3. The packaging container gravity sorting device according to claim 2, characterized in that: The tilting drive mechanism (2) further comprises a first guide rod (14) and a second guide rod (15); the first guide rod (14) and the second guide rod (15) both pass through the transmission block (5); the first guide rod (14) and the second guide rod (15) are located on both sides of the transmission screw rod (6); The first guide rod (14) is fixed above the mounting seat (1) via a first fixing seat (16), and the second guide rod (15) is fixed above the mounting seat (1) via a second fixing seat (17).
4. The packaging container gravity sorting device according to claim 1, characterized in that: The transmission connecting rod (7) is provided with two pieces, and the two transmission connecting rods (7) are symmetrically hinged on both sides of the transmission block (5); Two pairs of first hinge seats (18) are symmetrically provided at the bottom of the oblique bracket (3), and the transmission connecting rod (7) is hinged to the bottom of the oblique bracket (3) via the first hinge seats (18).
5. The packaging container gravity sorting device according to claim 1, characterized in that: The upper edge of the mounting seat (1) is provided with a second hinge seat (19), and the bottom end of the oblique bracket (3) is hingedly connected to the edge of the mounting seat (1) via the second hinge seat (19).
6. The packaging container gravity sorting device according to claim 1, characterized in that: The left guide plate (8) and the right guide plate (9) are both L-shaped. Four groups of the left guide plate (8) and the right guide plate (9) are provided, and a material sorting channel (10) is formed between each group of the left guide plate (8) and the right guide plate (9).
7. The packaging container gravity sorting device according to claim 6, characterized in that: The bottom of the material sorting channel (10) is connected to a buffer limit block (20).
8. The packaging container gravity sorting device according to claim 6, characterized in that: The upper end of the oblique support (3) is also connected to a protective plate (21), the protective plate (21) covers the upper part of the material sorting channel (10), and the lower part of the material sorting channel (10) exposes the protective plate (21).