Electrostatic eliminating mechanism for color master batch filling line

Abstract

The utility model discloses a static electricity removing mechanism for a color master batch filling line. The static electricity removing mechanism comprises a workbench and an adjusting assembly. Symmetrically distributed supports are fixedly connected to the upper end of the workbench, sliding grooves are formed in the supports, a sliding frame is slidably connected between every two transversely adjacent sliding grooves, and a high-voltage transformer is arranged in the middle of the right side surface of the workbench. The adjusting assembly is arranged between the two sliding frames, and the lower end of the adjusting assembly is fixedly connected with ion wind bars which are evenly distributed. The device further comprises a PLC, the PLC is arranged at the front end of the right side surface of the workbench, the input ends of the ion wind bars are electrically connected with the output end of the PLC, the input end of the PLC is electrically connected with the output end of the high-voltage transformer, and the input end of the high-voltage transformer is electrically connected with an external power source. According to the static electricity removing mechanism for the color master batch filling line, the distance and height adjustment of the ion wind bars can be achieved, and then different static electricity removing requirements of the color master batch filling line can be effectively met.

Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production, in particular to a static electricity removal mechanism for a masterbatch filling line. Background Art

[0002] Masterbatch, also known as color masterbatch, is a new type of colorant specially used for polymer materials. It is composed of pigments or dyes, carriers and additives. It is an aggregate obtained by uniformly loading a very large amount of pigments or dyes into the resin. Therefore, its coloring ability is higher than that of the pigment itself.

[0003] The masterbatch filling line is an important link in the masterbatch production process. It involves the precise filling and packaging of the produced masterbatch. The anti-static mechanism of the filling line is a key equipment to ensure that materials and products are protected from static electricity during the filling process. On the filling line, due to material flow, friction and environmental factors, static electricity may accumulate and have a negative impact on product quality and production efficiency. Therefore, the anti-static mechanism plays a vital role in the filling line.

[0004] Some existing anti-static mechanisms of masterbatch filling lines use a method of fixing the position of the anti-static equipment to perform anti-static work on the masterbatch filling line. Such traditional anti-static mechanisms of masterbatch filling lines have the following problems. For example, the method of fixing the position of the anti-static equipment may affect the anti-static application scope of the anti-static mechanism of the masterbatch filling line. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a static electricity removal mechanism for a masterbatch filling line, which can realize the adjustment of the spacing and height of the ion wind rods, and is effectively applicable to the different static electricity removal requirements of the masterbatch filling line, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a static electricity removal mechanism for a masterbatch filling line, comprising a workbench and an adjustment component;

[0007] The upper end of the workbench is fixedly connected with symmetrically distributed brackets, the inside of the brackets are provided with slide grooves, and two slide grooves adjacent to each other in the transverse direction are slidably connected with a sliding frame, and a high-voltage transformer is provided in the middle of the right side surface of the workbench;

[0008] The adjusting component is arranged between the two sliding frames, and the lower end of the adjusting component is fixedly connected with evenly distributed ion wind rods;

[0009] It also includes a PLC controller, which is arranged at the front end of the right side surface of the workbench. The input ends of the ion wind rods are electrically connected to the output ends of the PLC controller, the input ends of the PLC controller are electrically connected to the output ends of the high-voltage transformer, and the input ends of the high-voltage transformer are electrically connected to the external power supply.

[0010] Furthermore, the adjustment assembly includes a guide rod and an adjustment seat, the guide rod is fixedly connected to the lower ends of the two sliding frames respectively, the adjustment seat is evenly slidably connected between the two guide rods, and the lower end of the adjustment seat is fixedly connected with an ion wind rod to achieve spacing adjustment of the ion wind rods.

[0011] Furthermore, the adjustment assembly also includes a rack plate, a knob, a rotating shaft and a gear. The rotating shaft is rotatably connected to the front and rear ends of the adjustment seat respectively, the gears are fixedly connected to one end of the rotating shaft close to the center of the workbench, the rack plates are fixedly connected to the upper end of the sliding frame, the three laterally adjacent gears are all meshed with the same rack plate, and the knobs are fixedly connected to one end of the rotating shaft away from the center of the workbench, providing driving force for the spacing adjustment of the ion wind rods.

[0012] Furthermore, it also includes screws, which are rotatably connected to the inside of the two slide grooves on the left side, and the left ends of the sliding frames are threadedly connected to the middle parts of the laterally adjacent screws. The upper ends of the two left brackets are provided with motors, and the output shafts of the motors are fixedly connected to the upper ends of the vertically adjacent screws. The input ends of the motors are electrically connected to the output ends of the PLC controller to provide driving force for the height adjustment of the ion wind rod.

[0013] Furthermore, it also includes guide columns, which are fixedly connected to the inside of the two slide grooves on the right side, and the right end of the sliding frame is slidably connected to the middle of the laterally adjacent guide columns to provide a guide for the height adjustment of the ion wind rod.

[0014] Furthermore, an electric conveyor belt is arranged inside the workbench, and an input end of the electric conveyor belt is electrically connected to an output end of a PLC controller to realize the conveyance of the masterbatch fillings.

[0015] Furthermore, the lower end of the workbench is fixedly connected with symmetrically distributed legs, and the lower ends of the legs are provided with evenly distributed mounting holes, which effectively ensures the smooth static electricity removal of the masterbatch filling line.

[0016] Compared with the prior art, the beneficial effect of the utility model is that personnel turn the knob in sequence, and the rotation of the knob drives the rotation of the longitudinally adjacent shafts, and the rotation of the shaft drives the rotation of the longitudinally adjacent gears. Under the meshing action of the gears and the rack plate, the adjustment seats slide under the guidance of the guide rods, and the movement of the adjustment seats drives the movement of the vertically adjacent ion wind rods, thereby realizing the spacing adjustment of the ion wind rods. After the adjustment is completed, the personnel stop turning the knob and realize the operation of the motor through the PLC controller. The rotation of the output shaft of the motor drives the rotation of the vertically adjacent screws, so that the sliding frames slide vertically between the slide grooves under the guidance of the guide columns, thereby realizing the vertical movement of the ion wind rods, and can realize the spacing and height adjustment of the ion wind rods, thereby effectively meeting the different static electricity removal requirements of the masterbatch filling line. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure inside the utility model;

[0019] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0020] In the figure: 1 workbench, 2 bracket, 3 sliding frame, 4 adjustment assembly, 41 guide rod, 42 adjustment seat, 43 rack plate, 44 knob, 45 rotating shaft, 46 gear, 5 ion wind rod, 6 screw rod, 7 guide column, 8 motor, 9 electric conveyor belt, 10 leg, 11 high voltage transformer, 12 PLC controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 , This embodiment provides a technical solution: a static electricity removal mechanism for a masterbatch filling line, comprising a workbench 1 and an adjustment component 4;

[0023] Among them, the upper end of the workbench is fixedly connected with a symmetrically distributed bracket 2, and the inside of the bracket 2 is provided with a slide groove, and a sliding frame 3 is slidably connected between two horizontally adjacent slide grooves, a high-voltage transformer 11 is provided in the middle of the right side surface of the workbench 1, and an electric conveyor belt 9 is provided inside the workbench 1, and the input end of the electric conveyor belt 9 is electrically connected to the output end of the PLC controller 12, and the lower end of the workbench 1 is fixedly connected with symmetrically distributed legs 10, and the lower end of the legs 10 is provided with evenly distributed mounting holes;

[0024] Among them, the adjustment component 4 is arranged between the two sliding frames 3 and the lower end is fixedly connected with the evenly distributed ion wind rods 5, the adjustment component 4 includes a guide rod 41 and an adjustment seat 42, the guide rod 41 is fixedly connected to the lower ends of the two sliding frames 3, the adjustment seat 42 is evenly slidably connected between the two guide rods 41, and the lower end of the adjustment seat 42 is fixedly connected with the ion wind rod 5, the adjustment component 4 also includes a rack plate 43, a knob 44, a rotating shaft 45 and a gear 46, the rotating shaft 45 is rotatably connected to the front and rear ends of the adjusting seat 42, the gear 46 is fixedly connected to one end of the rotating shaft 45 close to the center of the workbench 1, the rack plate 43 is fixedly connected to the upper end of the sliding frame 3, the three laterally adjacent gears 46 are all meshed with the same rack plate 43, and the knob 44 is fixedly connected to one end of the rotating shaft 45 away from the center of the workbench 1;

[0025] Wherein: it also includes a PLC controller 12, the PLC controller 12 is arranged at the front end of the right surface of the workbench 1, the input end of the ion wind rod 5 is electrically connected to the output end of the PLC controller 12, the input end of the PLC controller 12 is electrically connected to the output end of the high-voltage transformer 11, and the input end of the high-voltage transformer 11 is electrically connected to the external power supply;

[0026] Wherein: it also includes a screw rod 6, which is rotatably connected to the inside of the two slide grooves on the left side, and the left end of the sliding frame 3 is threadedly connected to the middle part of the screw rod 6 adjacent to the left side, and the upper ends of the two brackets 2 on the left side are provided with a motor 8, and the output shaft of the motor 8 is fixedly connected to the upper end of the vertically adjacent screw rod 6, and the input end of the motor 8 is electrically connected to the output end of the PLC controller 12;

[0027] The sliding frame 3 further includes guide posts 7 which are fixedly connected to the inside of the two right sliding grooves. The right ends of the sliding frames 3 are slidably connected to the middle parts of the guide posts 7 which are adjacent to each other in the transverse direction.

[0028] The working principle of the utility model is as follows:

[0029] During work, the personnel use bolts to stably connect the mounting holes at the lower ends of the legs 10 to the threaded holes in the horizontal working area, thereby achieving stable installation of the workbench 1, the bracket 2 and other mechanisms;

[0030] After the installation is stable, the personnel turn the knob 44 in sequence. The rotation of the knob 44 drives the rotation of the longitudinally adjacent shaft 45. The rotation of the shaft 45 drives the rotation of the longitudinally adjacent gear 46. Under the meshing action of the gear 46 and the rack plate 43, the adjustment seat 42 slides under the guidance of the guide rod 41. The movement of the adjustment seat 42 drives the movement of the vertically adjacent ion wind rods 5, thereby realizing the spacing adjustment of the ion wind rods 5.

[0031] After the adjustment is completed, the knob 44 is stopped, and the motor 8 is operated through the PLC controller 12. The output shaft of the motor 8 rotates to drive the vertically adjacent screws 6 to rotate, so that the sliding frames 3 slide vertically between the slide grooves under the guidance of the guide pillars 7, thereby realizing the vertical movement of the ion wind rod 5.

[0032] When the ion wind rod 5 moves to the required height, the personnel turns off the motor 8 through the PLC controller 12, and operates the electric conveyor belt 9 to realize the transmission of the masterbatch filling material. At the same time, the high-voltage transformer 11 is operated through the PLC controller 12. The high-voltage transformer 11 provides high voltage to the ion wind rod 5 through the wire, so that the ion wind rod 5 can generate negative ions. The ion wind rod 5 blows out the negative ions, thereby realizing the static electricity removal of the masterbatch filling material.

[0033] It is worth noting that the ion wind rod 5 disclosed in the above embodiments can use SIMCOION5710 ion wind rod, the motor 8 can use 5IK90A-AF motor, the high-voltage transformer 11 can use KLD-902A high-voltage transformer, and the PLC controller 12 can use 6ES7211-0AA23-0XB0 programmable controller. The PLC controller 12 controls the operation of the ion wind rod 5, the motor 8 and the high-voltage transformer 11 using methods commonly used in the prior art.

[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A static electricity removal mechanism for a masterbatch filling line, characterized by: It comprises a workbench (1) and an adjustment component (4); The upper end of the workbench (1) is fixedly connected to symmetrically distributed brackets (2), the inside of the brackets (2) are provided with slide grooves, and a sliding frame (3) is slidably connected between two laterally adjacent slide grooves, and a high-voltage transformer (11) is provided in the middle of the right side surface of the workbench (1); The regulating component (4) is arranged between the two sliding frames (3), and the lower end of the regulating component (4) is fixedly connected with evenly distributed ion wind rods (5); The invention also comprises a PLC controller (12), wherein the PLC controller (12) is arranged at the front end of the right side surface of the workbench (1), the input end of the ion wind rod (5) is electrically connected to the output end of the PLC controller (12), the input end of the PLC controller (12) is electrically connected to the output end of the high-voltage transformer (11), and the input end of the high-voltage transformer (11) is electrically connected to an external power supply.

2. The static electricity removal mechanism for a masterbatch filling line according to claim 1, characterized in that: The adjustment assembly (4) comprises a guide rod (41) and an adjustment seat (42), wherein the guide rod (41) is fixedly connected to the lower ends of the two sliding frames (3), the adjustment seat (42) is evenly slidably connected between the two guide rods (41), and the lower end of the adjustment seat (42) is fixedly connected to an ion wind rod (5).

3. The static electricity removal mechanism for a masterbatch filling line according to claim 2 is characterized in that: The adjustment assembly (4) further comprises a rack plate (43), a knob (44), a rotating shaft (45) and a gear (46); the rotating shaft (45) is rotatably connected to the front and rear ends of the adjustment seat (42), the gear (46) is fixedly connected to one end of the rotating shaft (45) close to the center of the workbench (1), the rack plate (43) is fixedly connected to the upper end of the sliding frame (3), three gears (46) adjacent to each other in the horizontal direction are all meshed with the same rack plate (43), and the knob (44) is fixedly connected to one end of the rotating shaft (45) away from the center of the workbench (1).

4. The static electricity removal mechanism for a masterbatch filling line according to claim 1 is characterized in that: The invention also comprises a screw rod (6), wherein the screw rod (6) is rotatably connected to the inside of two slide grooves on the left side, the left end of the sliding frame (3) is threadedly connected to the middle part of the screw rod (6) adjacent to the left side, the upper end of the two brackets (2) on the left side is provided with a motor (8), the output shaft of the motor (8) is fixedly connected to the upper end of the screw rod (6) adjacent to the left side, and the input end of the motor (8) is electrically connected to the output end of the PLC controller (12).

5. The static electricity removal mechanism for a masterbatch filling line according to claim 1 is characterized in that: It also includes guide columns (7), which are respectively fixedly connected to the inside of the two right sliding grooves, and the right end of the sliding frame (3) is slidably connected to the middle part of the laterally adjacent guide columns (7).

6. The static electricity removal mechanism for a masterbatch filling line according to claim 1, characterized in that: An electric conveyor belt (9) is arranged inside the workbench (1), and an input end of the electric conveyor belt (9) is electrically connected to an output end of a PLC controller (12).

7. The static electricity removal mechanism for a masterbatch filling line according to claim 1 is characterized in that: The lower end of the workbench (1) is fixedly connected with symmetrically distributed supporting legs (10), and the lower ends of the supporting legs (10) are provided with evenly distributed mounting holes.

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