High-stability easy-to-move high polymer material processing device
By designing a polymer material processing device that is easy to move and stable, using electric push rods and guide structures, the problems of unstable emissions of polymer material and difficulty in continuous collection in the existing devices are solved, and an efficient and stable processing process is achieved.
Patent Information
- Application Number
- CN202421592978.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing polymer material processing devices have shortcomings in terms of stability and mobility, resulting in unstable emissions of polymer materials, difficulty in continuous collection, and affecting production efficiency and product quality.
A high stability and easy-to-move polymer material processing device is designed, and an electric push rod pushes and pulls the carrier left and right to adjust the position of the processing cylinder to ensure that the polymer material is stable to be output to the container below. At the same time, through the design of the guide rod and guide block, the stability of the carrier when moving is ensured and offset is avoided.
The stable output and continuous collection of polymer materials are achieved, production efficiency is improved, production costs are reduced, and the stability and reliability of the processing process are ensured.
Smart Images

Figure CN222858487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer material processing, in particular to a high-stability and easy-to-move polymer material processing device. Background Art
[0002] The development history of a highly stable and mobile polymer material processing device can be traced back to the origin of the polymer material industry. The preparation and processing of polymer materials mainly rely on manual operation and simple equipment, with low production efficiency and unstable quality. With the continuous advancement of science and technology, people's demand for polymer material processing devices has gradually increased. In the past, the technology and devices mainly included manual operation, traditional injection molding machines, extruders, etc. Although manual operation is flexible and convenient, it is limited by the operator's technical level and it is difficult to ensure the quality and stability of the processed products. Although traditional injection molding machines and extruders can achieve a certain degree of automated production, the equipment is large and inconvenient to use, and it is difficult to meet the requirements of modern industry for high stability and easy mobility.
[0003] During the use of the processing device, since the material needs to be extruded into a polymer material, the processed polymer material needs to be output stably. If the device for processing the polymer material cannot move stably, excessive polymer material will be discharged and one container cannot collect it all. Utility Model Content
[0004] The disclosed embodiment relates to a high-stability and easy-to-move polymer material processing device. During the processing of the polymer material, the processed polymer material will be stably output from the mouth of the lower end of the discharge pipe. An electric push rod is used to push and pull the carrier frame left and right, and the position of the processing cylinder is adjusted to facilitate the discharge of the polymer material from the discharge pipe into a row of containers below. When a container is full of polymer material, a new container can be replaced again. Such repeated operations can continuously collect polymer materials. Uninterrupted and continuous work not only saves time but also improves work efficiency. At the same time, when the carrier frame moves left and right, the guide rod on the carrier frame is limited by the guide hole on the fixed column, and the guide block at the lower end of the carrier frame is limited by the guide groove. At this time, the carrier frame is subject to double restrictions to improve stability, and the carrier frame will not deviate when it moves left and right. The device has the characteristics of simple structure and easy operation. The structural design of the device is reasonable, and the components are closely matched, so that the processing process is more stable and reliable. The device can quickly and accurately process polymer materials, improve production efficiency, and reduce production costs.
[0005] In a first aspect of the present disclosure, a high-stability and easy-to-move polymer material processing device is provided, which specifically comprises: a processing table; a through discharge port is provided in the middle of the processing table; an arc groove is provided at the left end of the top of the processing table; a bearing frame is slidably mounted at the upper end of the processing table, and a through rectangular port is provided in the middle of the top of the bearing frame; four threaded grooves are provided at the top of the bearing frame; two through axial holes are provided at both ends of the bearing frame; a fixing plate is fixedly mounted at the lower end of the inner side wall of the bearing frame;
[0006] A material barrel is fixedly installed at the upper end of the rectangular opening at the top of the carrier, a stabilizing plate is fixedly installed at the edge of the lower end of the material barrel, and screws are installed at the four corners of the stabilizing plate respectively, a processing cylinder is installed at the upper end of the inner side wall of the carrier, and the lower end of the processing cylinder is opened into a conical structure, and mutually symmetrical receiving plates are fixedly installed at the upper end of the side wall of the inner cavity of the processing cylinder, and the opposite ends of the two receiving plates are inclined downward, and a discharge pipe is fixedly installed in the middle of the bottom of the inner cavity of the processing cylinder; a fixing seat is fixedly installed on the front side wall of the carrier, and a groove is opened at the upper end of the fixing seat;
[0007] A powerful motor is fixedly installed in the groove of the fixed seat; a connecting shaft is fixedly installed on the rotating shaft of the powerful motor; a penetrating connecting shaft is rotatably inserted in the shaft hole at the left end of the supporting frame, and a gear set is fixedly installed at the front end of the two connecting shafts; processing rollers are fixedly installed on the annular side walls of the two connecting shafts.
[0008] In at least some embodiments, the top of the processing table is provided with mutually parallel guide grooves, the four corners of the bottom of the processing table are respectively fixedly mounted with vertically downward supporting columns, and the lower ends of the supporting columns are mounted with universal wheels.
[0009] In at least some embodiments, a fixing column is fixedly installed at the left end of the top of the processing table, and a penetrating guide hole is opened at the upper end of the fixing column, and an electric push rod is fixedly installed at the arc groove at the left end of the processing table.
[0010] In at least some embodiments, mutually symmetrical guide rods are fixedly mounted on the left side wall of the carrier frame, mutually symmetrical guide blocks are fixedly mounted at the lower end of the carrier frame, and bearing blocks are fixedly mounted at both ends of the inner side wall of the carrier frame.
[0011] The utility model provides a high-stability and easy-to-move polymer material processing device, which has the following beneficial effects:
[0012] When the processing device in the utility model is in use, the polymer material is in the process of being processed, and the processed polymer material will be stably output from the mouth of the lower end of the discharge pipe. The electric push rod is used to push and pull the carrier frame left and right, and the position of the processing cylinder is adjusted to facilitate the polymer material to be discharged from the discharge pipe into a row of containers below. When a container is full of polymer material, a new container can be replaced again. Such repeated operations can continuously collect polymer materials. Uninterrupted continuous work not only saves time but also improves work efficiency. At the same time, when the carrier frame moves left and right, the guide rod on the carrier frame is limited by the guide hole on the fixed column, and the guide block at the lower end of the carrier frame is limited by the guide groove. At this time, the carrier frame is subject to double restrictions to improve stability, and the carrier frame will not deviate when it moves left and right. The device has the characteristics of simple structure and convenient operation. The structural design of the device is reasonable, and the components are closely matched, so that the processing process is more stable and reliable. The device can quickly and accurately process polymer materials, improve production efficiency, and reduce production costs.
[0013] By opening the connecting shaft on the powerful motor shaft, it will rotate, and the two processing rollers rotate to squeeze the material between them, breaking the material into individual polymer materials. The processed polymer materials fall into the processing cylinder and are then discharged downward from the lower port of the discharge pipe. The entire processing process does not require manual operation, which not only saves labor but also improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.
[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0016] In the attached picture:
[0017] Figure 1 The schematic diagram of the upper left front axial structure of the present application is shown;
[0018] Figure 2 The schematic diagram of the structure of the barrel and the powerful motor of the present application is shown;
[0019] Figure 3 A schematic diagram of a partially disassembled structure of a carrier frame of the present application is shown;
[0020] Figure 4 A schematic diagram of the explosion structure of the present application is shown.
[0021] Reference numerals list
[0022] 1. Processing table; 101. Guide groove; 102. Support column; 103. Fixed column; 104. Guide hole; 105. Electric push rod; 2. Carrying frame; 201. Guide rod; 202. Guide block; 203. Carrying block; 204. Fixed plate; 205. Material barrel; 206. Stabilizing plate; 207. Processing cylinder; 208. Receiving plate; 209. Discharge pipe; 3. Fixed seat; 301. Powerful motor; 302. Connecting shaft; 303. Gear set; 304. Processing roller. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figures 1 to 4 :
[0025] The utility model proposes a high-stability and easy-to-move polymer material processing device, comprising: a processing table 1; a through discharge port is provided in the middle of the processing table 1; a row of containers is placed below the discharge port, and the processed polymer material will be discharged downward from the discharge port of the processing table 1, and an arc groove is provided at the left end of the top of the processing table 1; a carrier frame 2 is slidably installed at the upper end of the processing table 1, and a through rectangular port is provided in the middle of the top of the carrier frame 2; four threaded grooves are provided at the top of the carrier frame 2; two through shaft holes are provided at both ends of the carrier frame 2; a fixed seat 3 is fixedly installed on the front side wall of the carrier frame 2, and a groove is provided at the upper end of the fixed seat 3; a powerful motor 301 is fixedly installed at the groove of the fixed seat 3; the powerful motor 301 is turned on the rotating shaft The connecting shaft 302 will rotate, and the gear set 303 on the connecting shaft 302 will drive the other connecting shaft 302 to rotate. The processing rollers 304 on the two connecting shafts 302 rotate in opposite directions, which will squeeze the material between the two processing rollers 304, and process and crush the material to form individual polymer materials. The connecting shaft 302 is fixedly installed at the rotating shaft of the powerful motor 301; the connecting shaft 302 is rotatably inserted into the axial hole at the left end of the supporting frame 2, and the gear sets 303 are respectively fixedly installed at the front ends of the two connecting shafts 302; the gear sets 303 on the two connecting shafts 302 are meshed with each other, and the two connecting shafts 302 are respectively rotatably inserted in the axial holes of the supporting frame 2, and the processing rollers 304 are respectively fixedly installed on the annular side walls of the two connecting shafts 302.
[0026] Among them, the top of the processing table 1 is provided with mutually parallel guide grooves 101, and the four corners of the bottom of the processing table 1 are respectively fixedly installed with vertically downward support columns 102, and the lower ends of the support columns 102 are installed with universal wheels. The installation of universal wheels facilitates the promotion of the entire device and moves the entire device to the place where the polymer material needs to be processed. A fixed column 103 is fixedly installed at the left end of the top of the processing table 1, and a penetrating guide hole 104 is opened at the upper end of the fixed column 103. An electric push rod 105 is fixedly installed at the arc groove at the left end of the processing table 1. The right end of the electric push rod 105 is fixedly connected to the fixed plate 204. The electric push rod 105 is used to push and pull the fixed plate 204 and the carrier 2 left and right, thereby adjusting the position of the processing cylinder 207, so as to facilitate the discharge of the polymer material from the discharge pipe 209 at the bottom of the processing cylinder 207 into a row of containers below.
[0027] Among them, mutually symmetrical guide rods 201 are fixedly installed on the left side wall of the carrier 2, and the guide rods 201 slide through the guide holes 104. When the carrier 2 slides left and right, the guide rods 201 are restricted by the guide holes 104, and the carrier 2 can only slide left and right to prevent the carrier 2 from deflecting or tilting when sliding left and right, so that the carrier 2 can move stably. Mutually symmetrical guide blocks 202 are fixedly installed at the lower end of the carrier 2, and the guide blocks 202 are slidably installed in the guide grooves 101. When the carrier 2 slides left and right, the guide blocks 202 are restricted by the guide holes 104. Due to the limitation of the guide groove 101, the carrier 2 can only slide left and right to prevent the carrier 2 from deflecting or tilting when sliding left and right, so that the carrier 2 can move left and right stably, and the two ends of the inner wall of the carrier 2 are respectively fixedly installed with bearing blocks 203, and the opposite ends of the two bearing blocks 203 firmly support the lower ends of the two ends of the processing cylinder 207, and the lower end of the inner wall of the carrier 2 is fixedly installed with a fixing plate 204, and the upper end of the rectangular opening at the top of the carrier 2 is fixedly installed with a material barrel 205, and the material to be processed is put into the material barrel 205, and the side of the lower end of the material barrel 205 is fixedly installed. A stabilizing plate 206 is fixedly installed at the edge of the carrier frame 2, and screws are installed at the four corners of the stabilizing plate 206. The screws on the stabilizing plate 206 are rotatably inserted into the threaded groove at the top of the carrier frame 2 to fix and restrict the stabilizing plate 206 and the barrel 205. When the barrel 205 is hit by the material, it will not shake, so as to stably transport the material in the barrel 205. A processing cylinder 207 is installed at the upper end of the inner side wall of the carrier frame 2, and the lower end of the processing cylinder 207 is opened as a conical structure. The processed polymer material will flow downward from the inner cavity of the processing cylinder 207. The material in the barrel 205 falls on the two receiving plates 208. At this time, the material will fall from the opposite ends of the two receiving plates 208, and then fall between the two discharge pipes 209. A discharge pipe 209 is fixedly installed in the middle of the bottom of the inner cavity of the processing cylinder 207, and the lower end of the discharge pipe 209 is located at the discharge port in the middle of the processing table 1.
[0028] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 4 As shown, a stabilizing plate 206 is fixedly installed at the edge of the lower end of the material barrel 205, and penetrating screws are respectively installed at the four corners of the stabilizing plate 206. The stabilizing plate 206, screws and other parts are all removed, and then the material barrel 205 is welded to the supporting frame 2 to stabilize the material barrel 205. In this way, the material barrel 205 will not shake when touched, and the problem of screws loosening due to long-term use is avoided, while also saving parts costs.
[0029] The working principle of this embodiment is as follows: when in use, the material to be processed is put into the material barrel 205, and the connecting shaft 302 on the rotating shaft of the powerful motor 301 is turned on, and the gear set 303 on the connecting shaft 302 will drive the other connecting shaft 302 to rotate, and the processing rollers 304 on the two connecting shafts 302 will rotate in opposite directions, and the material in the material barrel 205 will fall on the two receiving plates 208. At this time, the material will slide down from the opposite end of the two receiving plates 208, and then fall between the two discharge pipes 209, and the two processing rollers 209 will rotate in opposite directions. The rollers 304 rotate to squeeze the materials therebetween, and process and break the materials into individual polymer materials. The processed polymer materials fall into the processing cylinder 207, and are then discharged downward from the lower port of the discharge pipe 209. At this time, the polymer materials are discharged downward from the discharge port of the processing table 1 into the container below. The electric push rod 105 is used to push and pull the fixed plate 204 and the carrier frame 2 left and right, thereby adjusting the position of the processing cylinder 207, so that the polymer materials can be discharged from the discharge pipe 209 at the bottom of the processing cylinder 207 into the container below.
[0030] In this article, there are a few points to note:
[0031] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A highly stable and easily movable polymer material processing device, comprising: A processing table (1); a discharge port is provided in the middle of the processing table (1); an arc groove is provided at the left end of the top of the processing table (1); a carrier (2) is slidably mounted at the upper end of the processing table (1), and a rectangular opening is provided in the middle of the top of the carrier (2); four threaded grooves are provided at the top of the carrier (2); two through-holes are provided at each end of the carrier (2); and a fixing seat (3) is fixedly mounted on the front side wall of the carrier (2) , and a groove is provided at the upper end of the fixing seat (3); a powerful motor (301) is fixedly installed in the groove of the fixing seat (3); a connecting shaft (302) is fixedly installed at the rotating shaft of the powerful motor (301); a connecting shaft (302) is rotatably inserted through the shaft hole at the left end of the supporting frame (2), and a gear set (303) is fixedly installed at the front end of the two connecting shafts (302); processing rollers (304) are fixedly installed on the annular side walls of the two connecting shafts (302).
2. A highly stable and easily movable polymer material processing device according to claim 1, characterized in that: The top of the processing table (1) is provided with mutually parallel guide grooves (101), and vertically downward supporting columns (102) are fixedly installed at the four corners of the bottom of the processing table (1), and universal wheels are installed at the lower ends of the supporting columns (102).
3. The high-stability and easy-to-move polymer material processing device according to claim 1, characterized in that: A fixing column (103) is fixedly installed at the left end of the top of the processing table (1), and a penetrating guide hole (104) is opened at the upper end of the fixing column (103). An electric push rod (105) is fixedly installed at the arc groove at the left end of the processing table (1).
4. The high-stability and easy-to-move polymer material processing device according to claim 1, characterized in that: Mutually symmetrical guide rods (201) are fixedly mounted on the left side wall of the carrier frame (2), mutually symmetrical guide blocks (202) are fixedly mounted at the lower end of the carrier frame (2), and bearing blocks (203) are respectively fixedly mounted at both ends of the inner side wall of the carrier frame (2).
5. The high-stability and easy-to-move polymer material processing device according to claim 1, characterized in that: A fixing plate (204) is fixedly mounted at the lower end of the inner side wall of the carrier frame (2), and a material barrel (205) is fixedly mounted at the upper end of the rectangular opening at the top end of the carrier frame (2).
6. The high-stability and easy-to-move polymer material processing device according to claim 5, characterized in that: A stabilizing plate (206) is fixedly installed at the edge of the lower end of the material barrel (205), and screws are installed through the four corners of the stabilizing plate (206). A processing cylinder (207) is installed at the upper end of the inner wall of the supporting frame (2), and the lower end of the processing cylinder (207) is opened into a conical structure.
7. The high-stability and easy-to-move polymer material processing device according to claim 6, characterized in that: Symmetrical receiving plates (208) are fixedly installed at the upper end of the inner cavity side wall of the processing cylinder (207), and the opposite ends of the two receiving plates (208) are tilted downward. A discharge pipe (209) is fixedly installed in the middle of the bottom of the inner cavity of the processing cylinder (207).