Efficient bottle unscrambling mechanism
By designing an efficient bottle care mechanism, using the auxiliary push structure of the cylinder and push plate and the bottle care structure of the rotating disc, the problem of intermittent during the bottle delivery process is solved, and the continuity of bottle delivery and the efficiency of the filling machine is improved.
Patent Information
- Application Number
- CN202421043814.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing bottle care mechanism is prone to intermittent delivery during the bottle delivery process, resulting in a reduction in the continuous flow of the bottle delivery and filling, affecting the efficiency of the filling machine.
An efficient bottle care mechanism is designed, including the device main body, auxiliary push structure and bottle care structure. The auxiliary pushing structure realizes the automatic push of the medicine bottle into the rotating disc through the cylinder and the pushing plate, and the bottle storing structure realizes the continuous rotation and transportation of the medicine bottle through the rotating disc and the bottle storing strip.
By automatically pushing the bottle into the rotating plate, the continuous delivery of the bottle is improved, the filling efficiency of the filling machine is enhanced, and the demand for manual push is reduced.
Smart Images
Figure CN222876410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medicine packaging, in particular to a high-efficiency bottle unscrambling mechanism. Background Art
[0002] Filling machines are mainly a small category of packaging machines. From the perspective of material packaging, they can be divided into liquid filling machines, paste filling machines, and granule filling machines; in terms of the degree of production automation, they can be divided into semi-automatic filling machines and fully automatic filling production lines.
[0003] In the packaging of traditional Chinese medicine powder, pesticide powder and veterinary drug powder, powder filling machines are used to fill the powder. At the beginning of filling, the medicine bottles need to be sorted by the bottle unscrambler and transported to the conveyor belt, and then the powder is filled in sequence. The bottle unscrambler places the medicine on the bottle unscrambling plate, and rotates the medicine bottle to the bottle unscrambling channel. After one rotation, the medicine bottle enters the linear conveyor belt for transportation.
[0004] The existing bottle unscrambling plate will place a large number of medicine bottles for bottle unscrambling work, and some of the medicine bottles will be temporarily left on the periphery of the rotating plate. When the number of medicine bottles in the rotating plate becomes less and less, it is necessary to manually push the medicines to the rotating plate for bottle unscrambling. This will cause the workers to fail to push the medicine bottles in time, causing the medicine bottles on the conveyor belt to be transported intermittently, resulting in reduced continuity in the conveying and filling of the medicine bottles, thereby reducing the efficiency of the filling machine in filling powder. Utility Model Content
[0005] The utility model aims to provide an efficient bottle unscrambling mechanism to solve the problem in the background technology that medicine bottles on the conveyor belt are intermittently conveyed, resulting in reduced continuity in conveying and filling of medicine bottles.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient bottle unscrambling mechanism, comprising: a device body, an auxiliary pushing structure and a bottle unscrambling structure; the auxiliary pushing structure is arranged on the top of the device body, including a bottle unscrambling table arranged on the top of the device body, a cylinder connected to the top of the device body by a fixed frame, and a push plate welded to one end of the cylinder push rod to push the medicine bottles on the bottle unscrambling table to the inner side of the bottle unscrambling table; the bottle unscrambling structure is arranged on the upper surface of the auxiliary pushing structure, and the bottle unscrambling structure has a rotating disk that drives the medicine bottles to rotate and enter one side of the bottle unscrambling bar.
[0007] By adopting the above technical scheme, by using an auxiliary push structure, as the number of bottles sent out by the rotating disk increases, the cylinder can retract the push rod inward, so that the push plate pushes the medicine bottles into the rotating disk for rotational bottle sorting, and the medicine bottles can be added according to the number of medicine bottles reduced on the rotating disk, thereby improving the continuity of medicine bottle conveying and filling, and improving the efficiency of the filling machine in filling powder.
[0008] Preferably, the auxiliary push structure also includes a controller connected to the inside of the device body by screws, an electromagnetic valve connected to the inside of the device body by screws, and a photoelectric sensor threadedly connected to one end of the bottle unscrambling bar. The upper half of the push plate is placed on the upper surface of the bottle unscrambling table.
[0009] By adopting the above technical scheme, a photoelectric sensor is installed on one side of the bottle unscrambling bar outlet to sense the medicine bottles passing by in sequence and display them on the control screen. The controller can control the electromagnetic valve to contract the push rod of the cylinder as the number of conveyed medicine bottles increases, so that the push plate can push the medicine bottles on the bottle unscrambling table into the rotating disk for bottle unscrambling and transportation, thereby replacing the effect of manual pushing, and automatically pushing the medicine bottles into the range of the rotating disk for bottle unscrambling according to the increase in the number of unscrambled bottles, thereby improving the continuity of bottle unscrambling and transportation, thereby improving the efficiency of the filling machine in filling powder.
[0010] Preferably, the bottle unscrambling structure includes a motor connected to the inside of the device body by a fixing frame, a rotating disk welded to the top of the motor rotating rod, a side rod welded to the outer wall of the device body, a bottle blocking arm connected to the bottom end of the side rod by screws, and a bottle unscrambling bar connected to one side of the bottle unscrambling table enclosure by a U-shaped piece, and the arc direction of the bottle blocking arm is opposite to the bottle inlet of the bottle unscrambling bar.
[0011] By adopting the above technical solution, by arranging a bottle blocking arm above the rotating disk, when the motor drives the rotating disk to rotate and unscramble the bottles, the arc-shaped bottle blocking arm will block the medicine bottles and move them to the periphery of the rotating disk, so that the medicine bottles rotate at the outermost circle of the rotating disk and enter the channel formed by the bottle unscrambling strips for transportation, thereby avoiding the problem of the medicine bottles staying in the middle of the rotating disk, and making the rotating disk bottle unscrambling highly efficient.
[0012] Preferably, half of the length of the bottle unscrambling bar is in an arc shape, and the other half of the length of the bottle unscrambling bar is in a straight line shape, and the photoelectric sensor is threadedly connected to an L-shaped frame on the outer wall of one end of the straight line of the bottle unscrambling bar.
[0013] By adopting the above technical solution, after the medicine bottles pass through the rotating disk and enter the channel between the bottle sorting bar and the bottle sorting table enclosure, the medicine bottles transported out can be sensed and counted by the photoelectric sensor, and the medicine bottles are changed from the rotational direction to the linear direction. The thrust generated by the subsequent rotation of the medicine bottles enables the medicine bottles to be transported in a linear direction to the conveyor belt for continuous transportation and filling, thereby achieving the purpose of bottle sorting and changing the conveying direction.
[0014] Preferably, a movable groove is provided on an upper surface of one end of the bottle unscrambling platform, and the push plate body has two upright posts located in the movable groove.
[0015] By adopting the above technical solution, the push plate is pushed by moving the column in the moving groove, and the cylinder can be installed under the bottle unscrambling table. The push plate is pushed by contracting the cylinder, and the structure is made more compact and the size of the device is reduced.
[0016] Preferably, the output end of the photoelectric sensor is electrically connected to the input end of the controller, the delivery end of the controller is electrically connected to the input end of the electromagnetic valve, and the cylinder is connected to the electromagnetic valve via an air pipe.
[0017] By adopting the above technical solution, each time a medicine bottle is sensed, the photoelectric sensor can transmit the need to the controller for processing and counting, and the counted value can be displayed on the control screen. The controller can control the solenoid valve to slowly contract the cylinder as the statistical value increases, thereby achieving the effect of pushing the medicine bottles onto the rotating disk as the number of bottles increases.
[0018] Preferably, the upper surface of the rotating disk is flush with the upper surface of the bottle unscrambling table, and the rotating disk rotates clockwise, and the bottle inlet formed by one end of the bottle unscrambling bar and the bottle unscrambling table enclosure is trumpet-shaped.
[0019] By adopting the above technical solution, by aligning the bottle unscrambling table with the rotating disk and rotating it clockwise, the medicine bottles can be moved in the clockwise direction from the channel formed by the bottle unscrambling bars and the enclosure, and more medicine bottles can be introduced first through the trumpet-shaped bottle inlet. As the channel becomes smaller, the medicine bottles can be continuously transported closely to each other, thereby improving the continuity of transporting the medicine bottles.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] (1) By installing a photoelectric sensor on one side of the bottle unscrambling bar outlet, the medicine bottles passing through can be sensed and displayed on the control screen. The controller can control the electromagnetic valve to retract the push rod of the cylinder as the number of conveyed medicine bottles increases, so that the push plate can push the medicine bottles on the bottle unscrambling table into the rotating disk for bottle unscrambling and conveying, thereby replacing the effect of manual pushing, and automatically pushing the medicine bottles into the range of the rotating disk for bottle unscrambling according to the increase in the number of unscrambling bottles, thereby improving the continuity of bottle unscrambling and conveying, thereby improving the efficiency of the filling machine in filling powder;
[0022] (2) By arranging a bottle blocking arm above the rotating disk, when the motor drives the rotating disk to rotate and unscramble the bottles, the arc-shaped bottle blocking arm will block the medicine bottles and move them to the periphery of the rotating disk, so that the medicine bottles rotate at the outermost circle of the rotating disk and enter the channel formed by the bottle unscrambling strips for transportation, thereby avoiding the problem of the medicine bottles staying in the middle of the rotating disk, making the rotating disk bottle unscrambling highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of the device of the utility model;
[0024] Figure 2 It is a side sectional view of the main structure of the device of the utility model;
[0025] Figure 3This is a schematic diagram of the bottle unscrambling structure of the utility model;
[0026] Figure 4 It is an exploded view of the main structure of the device of the utility model.
[0027] In the figure: 1. device body; 2. auxiliary push structure; 201. bottle unscrambling platform; 202. cylinder; 203. push plate; 204. controller; 205. solenoid valve; 206. photoelectric sensor; 3. bottle unscrambling structure; 301. motor; 302. rotating disk; 303. side rod; 304. bottle blocking arm; 305. bottle unscrambling bar. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] Embodiment 1
[0031] See also Figures 1 to 3The utility model provides an embodiment: an efficient bottle unscrambling mechanism, comprising: a device body 1, an auxiliary push structure 2 and a bottle unscrambling structure 3. The above structure can realize pushing and adding medicine bottles according to the number of medicine bottles reduced by the rotating disk 302, improve the continuity of medicine bottle conveying and filling, and improve the efficiency of the filling machine in filling powder. The auxiliary push structure 2 is arranged on the top of the device body 1. The auxiliary push structure 2 includes a bottle unscrambling table 201 arranged on the top of the device body 1. The top of the device body 1 is connected to the bottom of the bottle unscrambling table 201 by welding a column, so that a large number of medicine bottles can be pre-placed on the bottle unscrambling table 201 to wait for bottle unscrambling and conveying. The cylinder 202 is connected to the top of the device body 1 by a fixed frame, and the outer wall of the cylinder 202 is fixed to the device body 1 by a rectangular bar and screws. The top is fixed, and a push plate 203 welded to one end of the push rod of the cylinder 202 pushes the medicine bottle on the bottle unscrambling platform 201 to move toward the inner side of the bottle unscrambling platform 201. One side of the lower end of the push plate 203 is welded to one end of the push rod of the cylinder 202. When the cylinder 202 contracts, the push plate 203 can be pulled to push the medicine bottle onto the rotating disk 302 for bottle unscrambling. The cylinder 202 contracts the push rod inward, so that the push plate 203 pushes the medicine bottle into the rotating disk 302 for rotational bottle unscrambling. The bottle unscrambling structure 3 is arranged on the upper surface of the auxiliary pushing structure 2. The bottle unscrambling structure 3 has a rotating disk 302 that drives the medicine bottle to rotate and enter one side of the bottle unscrambling bar 305. The rotation of the rotating disk 302 can drive the medicine bottle above to rotate together. During the rotation, it can be blocked by the bottle unscrambling bar 305 to enter the channel for bottle unscrambling transportation.
[0032] Embodiment 2
[0033] See also Figure 2 and Figure 3 , including a controller 204 connected to the inside of the device body 1 by screws, the controller 204 is an existing control structure, which is a simple computer control system, an electromagnetic valve 205 connected to the inside of the device body 1 by screws, the electromagnetic valve 205 can control the flow and amount of gas according to the needs of the controller 204 to control the operation of the cylinder 202 accurately, a photoelectric sensor 206 threadedly connected to one end of the bottle sorting bar 305, the light intensity received by the photoelectric sensor 206 will change after acting on the medicine bottle, and this change can be captured by the sensor and converted into an electrical signal, and these signals are processed and analyzed by the controller 204, so that the system can accurately count the number of target objects, and a control screen welded on the outer wall of the device body 1, the control screen is a visual interface of the controller 204, and the specific length of the cylinder 202 contraction can be set to the number of statistical medicine bottles through the touch screen, so as to achieve the custom control of the number of medicine bottles pushed;
[0034] See also Figure 2 and Figure 3The upper part of the push plate 203 is placed on the upper surface of the bottle unscrambling platform 201. The bottle unscrambling structure 3 includes a motor 301 connected to the inside of the device body 1 by a fixing frame. The motor 301 is connected to the platform inside the device body 1 through a fixing frame and bolts to ensure the normal operation of the motor 301. The rotating disk 302 is welded on the top of the rotating rod of the motor 301. The rotation of the motor 301 will drive the rotating disk 302 to rotate together. The medicine bottles above will also be driven by the rotating disk 302 to rotate for bottle unscrambling. The side rod 303 is welded to the outer wall of the device body 1. The side rod 303 is welded to the outer wall of the device body 1 so that one end of the side rod 303 is located just above the center of the rotating disk 302 and is connected to the side rod by screws. The bottle blocking arm 304 at the bottom end of 303 can block the medicine bottles in the middle of the rotating disk 302 with the center of the circle as the center point after the bottle blocking arm 304 is installed on the side rod 303, so that the medicine bottles can slide to the periphery of the rotating disk 302 and move to achieve the pre-bottle sorting effect of entering the bottle sorting channel. The bottle sorting bar 305 connected to the side of the enclosure of the bottle sorting platform 201 by a U-shaped part is welded to the top of the bottle sorting bar 305 and the enclosure, so that the bottle sorting bar 305 can form a bottle sorting channel with the enclosure to transport the medicine bottles. The arc direction of the bottle blocking arm 304 is opposite to the bottle inlet of the bottle sorting bar 305, so that after the medicine bottles are blocked to the periphery by the bottle blocking arm 304, they can be transported along the bottle inlet of the bottle sorting bar 305 for bottle sorting.
[0035] Embodiment 3
[0036] See also Figures 1 to 4, half of the length of the bottle unscrambling bar 305 is in an arc shape, and the other half of the length of the bottle unscrambling bar 305 is in a straight line shape. The medicine bottle changes from a rotating direction to a straight line direction, and then the thrust generated by the rotation of the medicine bottle on the other side allows the medicine bottle to be transported to the conveyor belt in a straight line direction for continuous transportation and filling, thereby achieving the function of unscrambling the bottles and changing the conveying direction. The photoelectric sensor 206 is threadedly connected to the L-shaped frame on the outer wall of one end of the straight line of the bottle unscrambling bar 305, so that the medicine bottle passes through the rotating disk 302 and rotates into the channel enclosed by the bottle unscrambling bar 305 and the bottle unscrambling table 201, so that the medicine bottle transported out can be detected by the photoelectric sensor 2 06 induction counting, a movable groove is provided on the upper surface of one end of the bottle unscrambling platform 201, and the main body of the push plate 203 has two columns located in the movable groove. The push plate 203 is pushed by moving the columns in the movable groove. The cylinder 202 can be installed under the bottle unscrambling platform 201. The push plate 203 is pushed by contracting the cylinder 202, and the structure is made more compact and the size of the device is reduced. The output end of the photoelectric sensor 206 is electrically connected to the input end of the controller 204, and the conveying end of the controller 204 is electrically connected to the input end of the electromagnetic valve 205. The cylinder 202 is connected to the electromagnetic valve 205 by an air pipe. The photoelectric sensor 206 can transmit the need of each medicine bottle to the controller 204 for processing and counting, and display the counted value on the control screen. The controller 204 can control the electromagnetic valve 205 to slowly shrink the cylinder 202 as the statistical value increases, so as to achieve the effect of pushing the medicine bottles onto the rotating disk 302 as the number of bottles increases. At the same time, the controller 204 can also be set to immediately retract the cylinder 202 when the cylinder 202 is retracted to the right position, so that the push plate 203 can return to the original position. The rotating disk 302 is flush with the upper surface of the bottle unscrambling platform 201, and the rotating disk 302 rotates clockwise, so that the bottle unscrambling platform 201 is flush with the rotating disk 302 and rotates clockwise, and the medicine bottles can be moved in the clockwise direction from the channel formed by the bottle unscrambling bar 305 and the enclosure. The bottle inlet formed by one end of the bottle unscrambling bar 305 and the enclosure of the bottle unscrambling platform 201 is trumpet-shaped, and more medicine bottles can be entered first through the trumpet-shaped bottle inlet. As the channel is reduced in size, the medicine bottles can be continuously transported closely to each other, thereby improving the continuity of conveying the medicine bottles.
[0037] Working principle: When in use, the motor 301 drives the rotating disk 302 to rotate, so that the medicine bottles rotate together with the rotating disk 302. The medicine bottles will rotate and enter from one end of the bottle unscrambling bar 305, and move forward along the channels of the bottle unscrambling table 201 and the bottle unscrambling bar 305 to enter the conveyor belt for transportation and filling. At the same time, each time it passes in front of the photoelectric sensor 206, a number will be counted and sent to the controller 204, and the number will be displayed on the control screen. As the number continues to increase, the controller 204 will control the electromagnetic valve 205 to deliver gas into the cylinder 202, so that the cylinder 202 shrinks the push rod, so that the push plate 203 pushes the medicine bottles into the range of the rotating disk 302 for bottle unscrambling.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. An efficient bottle unscrambling mechanism, characterized in that: include: Device body; An auxiliary push structure, the auxiliary push structure is arranged on the top of the device body, the auxiliary push structure includes a bottle unscrambling table arranged on the top of the device body, a cylinder connected to the top of the device body by a fixing frame, and a push plate welded to one end of the cylinder push rod to push the medicine bottles on the bottle unscrambling table to move toward the inner side of the bottle unscrambling table; The bottle unscrambling structure is arranged on the upper surface of the auxiliary push structure, and the bottle unscrambling structure has a rotating disk that drives the medicine bottles to rotate and enter one side of the bottle unscrambling bar.
2. The efficient bottle unscrambling mechanism according to claim 1, characterized in that: The auxiliary push structure also includes a controller connected to the inside of the device body by screws, an electromagnetic valve connected to the inside of the device body by screws, and a photoelectric sensor threadedly connected to one end of the bottle unscrambling bar. The upper half of the push plate is placed on the upper surface of the bottle unscrambling table.
3. The efficient bottle unscrambling mechanism according to claim 2, characterized in that: The bottle unscrambling structure includes a motor connected to the inside of the device body by a fixing frame, a rotating disk welded to the top of the motor rotating rod, a side rod welded to the outer wall of the device body, a bottle blocking arm connected to the bottom end of the side rod by screws, and a bottle unscrambling bar connected to one side of the bottle unscrambling platform enclosure by a U-shaped piece, and the arc direction of the bottle blocking arm is opposite to the bottle inlet of the bottle unscrambling bar.
4. The efficient bottle unscrambling mechanism according to claim 2, characterized in that: Half of the length of the bottle unscrambling bar is in an arc shape, and the other half of the length of the bottle unscrambling bar is in a straight line shape. The photoelectric sensor is threadedly connected to an L-shaped frame on the outer wall of one end of the straight line of the bottle unscrambling bar.
5. The efficient bottle unscrambling mechanism according to claim 2, characterized in that: A moving groove is provided on the upper surface of one end of the bottle unscrambling platform, and two upright posts of the push plate main body are located in the moving groove.
6. The efficient bottle unscrambling mechanism according to claim 2, characterized in that: The output end of the photoelectric sensor is electrically connected to the input end of the controller, the delivery end of the controller is electrically connected to the input end of the electromagnetic valve, and the cylinder is connected to the electromagnetic valve via an air pipe.
7. The efficient bottle unscrambling mechanism according to claim 3, characterized in that: The upper surface of the rotating disk is flush with the upper surface of the bottle unscrambling table, and the rotating disk rotates clockwise. The bottle inlet formed by one end of the bottle unscrambling bar and the enclosure of the bottle unscrambling table is in a trumpet shape.