Disc type detection equipment

Abstract

The utility model discloses a disc type detection device. The device comprises a support; a table; a detection mechanism; a cutting mechanism; a carrying mechanism; the workbench is installed on the upper portion of the support, the detection mechanism is located on the upper portion of the workbench, the cutting mechanism is located on one side of the detection mechanism, and the carrying mechanism is located on one side of the overcutting mechanism. According to the equipment, upper-layer materials can be cut and then carried to the upper portion of the clamping mechanism, the cut materials are placed on the upper portion of bottom-layer materials and then detected through the detection mechanism, it can be guaranteed that no material shortage or excessive material exists in the clamping mechanism through the detected materials, and the quality of welded inductance coils is guaranteed; and the product quality of the inductance coil is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of welding, and particularly relates to a disc type detection device. Background Art

[0002] The existing induction coil welding device, the welding equipment in the prior art needs to stack the bottom material and the upper material on the upper part of the clamping mechanism before welding, and then weld. However, the feeding mechanism is prone to leakage or excess material when feeding, and the subsequent welding mechanism will cause poor quality of the induction coil after welding. Therefore, it is necessary to invent a disc-type detection device to detect the material on the clamping mechanism before welding to prevent leakage or excess material. Utility Model Content

[0003] The main technical problem solved by the utility model is to provide a disc-type detection device, which can cut the upper material and then transport it to the upper part of the clamping mechanism, so that the cut material is placed on the upper part of the bottom material, and then tested by the detection mechanism. The material after testing can ensure that there is no shortage or excess material in the clamping mechanism, thereby ensuring the quality of the inductor coil after welding and improving the product quality of the inductor coil.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: a disc-type detection device, the device comprising:

[0005] Bracket;

[0006] A workbench, wherein a clamping mechanism is installed on the upper part of the workbench, and a driving motor is installed on the lower part of the workbench, and the driving motor is used to drive the workbench to rotate;

[0007] A detection mechanism, which can detect whether the material in the clamping mechanism is insufficient or excessive;

[0008] A cutting mechanism, wherein the cutting mechanism can cut the edge of the material;

[0009] A transport mechanism, which can transport materials in the rack to the cutting mechanism;

[0010] The workbench is installed on the upper part of the bracket, the detection mechanism is located on the upper part of the workbench, the cutting mechanism is located on one side of the detection mechanism, the conveying mechanism is located on one side of the cutting mechanism, and the detection mechanism, the cutting mechanism and the conveying mechanism are all installed on the upper part of the bracket.

[0011] Preferably, the detection mechanism includes a first mounting frame, a first driving member, a second mounting frame, a third mounting frame, a second driving member, a fourth mounting frame and a detection assembly, the first driving member is arranged on one side of the first mounting frame, the second mounting frame is slidably arranged on the other side of the first mounting frame, the moving end of the first driving member is connected to the second mounting frame through a connecting member, the third mounting frame is arranged on a side of the second mounting frame away from the first mounting frame, the second driving member is arranged on one side of the third mounting frame, the fourth mounting frame is arranged at the moving end of the second driving member, and the detection assembly is connected to the fourth mounting frame.

[0012] Preferably, the fourth mounting frame includes an upper mounting plate, a lower mounting plate, a left mounting plate and a right mounting plate, the left mounting plate and the right mounting plate are vertically arranged between the upper mounting plate and the lower mounting plate, and a mounting block is also arranged between the left mounting plate and the right mounting plate.

[0013] Preferably, the detection assembly includes a plurality of detection members, a plurality of sensors and an infrared transceiver, the detection member includes a first outer tube, a second outer tube and a detection rod, the first outer tube is embedded in the interior of the mounting block, the second outer tube is embedded in the interior of the lower mounting plate, a limiting ring is provided in the middle of the detection rod, the upper part of the detection rod is inserted into the interior of the first outer tube, the lower part of the detection rod is inserted into the interior of the second outer tube, and an elastic member is provided between the first outer tube and the limiting ring;

[0014] A plurality of the sensors are arranged on one side of the mounting block through a plurality of fifth mounting frames, the sensors are used to sense the upper part of the detection member, and the infrared transceivers are arranged on both sides of the left mounting plate and the right mounting plate.

[0015] Preferably, the cutting mechanism includes a sixth mounting frame, two seventh mounting frames symmetrically arranged on the upper part of the sixth mounting frame, and a third driving member installed on the upper part of the seventh mounting frame, and the movable end of the third driving member is connected to a cutter.

[0016] Preferably, the transport mechanism includes a fourth driving member, an eighth mounting frame, a first adsorption assembly and a second adsorption assembly, the fourth driving member is arranged on one side of the second mounting frame, the eighth mounting frame is arranged at the moving end of the fourth driving member, and the first adsorption assembly and the second adsorption assembly are arranged in parallel at the lower end of the eighth mounting frame.

[0017] Preferably, the first adsorption assembly and the second adsorption assembly each include a plurality of adsorption heads, and a adsorption disk is disposed at the lower end of the adsorption head.

[0018] The beneficial effects of the utility model are as follows:

[0019] First, the second driving member drives the fourth mounting frame to move downward, and the fourth mounting frame simultaneously drives several detection members to move downward close to the material. After the detection members contact the material, the fourth mounting frame will move upward. If the sensor senses the detection members, it means that there is no shortage of material in the clamping mechanism. If the infrared rays of the infrared transceiver are not blocked, it means that the detection members have not moved upward too far, which means that there is no excess material in the clamping mechanism. After the materials are tested, it can be ensured that there is no shortage of material or excess material in the clamping mechanism, thereby ensuring the quality of the inductor coil after welding and improving the product quality of the inductor coil.

[0020] Secondly, the detection mechanism and the transport mechanism are driven together by the first driving member, which simplifies the equipment structure and reduces the equipment manufacturing cost;

[0021] Thirdly, a driving motor is used to drive the workbench to rotate, and the shape of the rotating table is set to be a circular shape, which rotates smoothly and has strong rotating power. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the structure of the detection mechanism of the utility model;

[0024] Figure 3 yes Figure 2 A partial enlarged schematic diagram of

[0025] Figure 4 It is a schematic diagram of the structure of the detection part of the utility model;

[0026] Figure 5 It is a schematic diagram of the cutting mechanism and the adsorption mechanism structure of the utility model;

[0027] Figure 6 yes Figure 5 A partial enlarged schematic diagram of .

[0028] The parts in the accompanying drawings are marked as follows:

[0029] 100. Bracket;

[0030] 200. Workbench;

[0031] 300, clamping mechanism;

[0032] 400, driving motor;

[0033] 500, detection mechanism; 501, first mounting frame; 502, first driving member; 503, second mounting frame; 504, third mounting frame; 505, second driving member; 506, fourth mounting frame; 5061, upper mounting plate; 5062, lower mounting plate; 5063, left mounting plate; 5064, right mounting plate; 5065, mounting block; 507, detection assembly; 5071, detection member; 50711, first outer tube; 50712, second outer tube; 50713, detection rod; 50714, limit ring; 50715, elastic member; 5072, sensor; 5073, infrared transceiver; 508, fifth mounting frame;

[0034] 600, cutting mechanism; 601, sixth mounting frame; 602, seventh mounting frame; 603, third driving member; 604, cutter;

[0035] 700, transport mechanism; 701, fourth driving member; 702, eighth mounting frame; 703, first adsorption assembly; 704, second adsorption assembly; 705, adsorption head; 706, adsorption plate. DETAILED DESCRIPTION

[0036] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0037] Embodiment: A disc-type detection device, the device comprising:

[0038] Bracket 100;

[0039] A workbench 200, wherein a clamping mechanism 300 is installed on the upper part of the workbench 200, and a driving motor 400 is installed on the lower part of the workbench 200, wherein the driving motor 400 is used to drive the workbench 200 to rotate;

[0040] A detection mechanism 500, wherein the detection mechanism 500 can detect whether the material in the clamping mechanism 300 is insufficient or excessive;

[0041] A cutting mechanism 600, wherein the cutting mechanism 600 can cut the edge of the material;

[0042] A transport mechanism 700, wherein the transport mechanism 700 can transport the materials in the material rack to the cutting mechanism 600;

[0043] The workbench 200 is installed on the upper part of the bracket 100, the detection mechanism 500 is located on the upper part of the workbench 200, the cutting mechanism 600 is located on one side of the detection mechanism 500, the conveying mechanism 700 is located on one side of the cutting mechanism 600, and the detection mechanism 500, the cutting mechanism 600 and the conveying mechanism 700 are all installed on the upper part of the bracket 100.

[0044] The driving motor 400 is used to drive the workbench 200 to rotate. The shape of the rotating table is set to be circular, and the rotation is stable and has strong rotation power.

[0045] Further, refer to Figure 2 and Figure 3 As shown, the detection mechanism 500 includes a first mounting frame 501, a first driving member 502, a second mounting frame 503, a third mounting frame 504, a second driving member 505, a fourth mounting frame 506 and a detection component 507, the first driving member 502 is arranged on one side of the first mounting frame 501, the second mounting frame 503 is slidably arranged on the other side of the first mounting frame 501, the moving end of the first driving member 502 is connected to the second mounting frame 503 through a connecting member, the third mounting frame 504 is arranged on a side of the second mounting frame 503 away from the first mounting frame 501, the second driving member 505 is arranged on one side of the third mounting frame 504, the fourth mounting frame 506 is arranged at the moving end of the second driving member 505, and the detection component 507 is connected to the fourth mounting frame 506.

[0046] Among them, the fourth mounting frame 506 includes an upper mounting plate 5061, a lower mounting plate 5062, a left mounting plate 5063 and a right mounting plate 5064, the left mounting plate 5063 and the right mounting plate 5064 are vertically arranged between the upper mounting plate 5061 and the lower mounting plate 5062, and a mounting block 5065 is also arranged between the left mounting plate 5063 and the right mounting plate 5064.

[0047] In addition, it is necessary to further explain that the detection assembly 507 includes a plurality of detection members 5071, a plurality of sensors 5072 and an infrared transceiver 5073. The detection member 5071 includes a first outer tube 50711, a second outer tube 50712 and a detection rod 50713. The first outer tube 50711 is embedded in the interior of the mounting block 5065, the second outer tube 50712 is embedded in the interior of the lower mounting plate 5062, a limiting ring 50714 is provided in the middle of the detection rod 50713, the upper part of the detection rod 50713 is inserted into the interior of the first outer tube 50711, the lower part of the detection rod 50713 is inserted into the interior of the second outer tube 50712, and an elastic member 50715 is provided between the first outer tube 50711 and the limiting ring 50714.

[0048] The plurality of sensors 5072 are arranged on one side of the mounting block 5065 through the plurality of fifth mounting frames 508 . The sensors 5072 are used to sense the upper part of the detection member 5071 . The infrared transceivers 5073 are arranged on both sides of the left mounting plate 5063 and the right mounting plate 5064 .

[0049] The second driving member 505 drives the fourth mounting frame 506 to move downward, and the fourth mounting frame 506 simultaneously drives several detecting members 5071 to move downward and close to the material. After the detecting members 5071 contact the material, the fourth mounting frame 506 will move upward. If the sensor 5072 senses the detecting member 5071, it means that there is no shortage of material in the clamping mechanism 300. If the infrared light of the infrared transceiver 5073 is not blocked, it means that the detecting member 5071 has not moved upward for too long, which means that there is no excess material in the clamping mechanism 300. The materials after inspection can ensure that there is no shortage of material or excess material in the clamping mechanism 300, thereby ensuring the quality of the inductor coil after welding and improving the product quality of the inductor coil.

[0050] Further, refer to Figure 5 As shown, the cutting mechanism 600 includes a sixth mounting frame 601, two seventh mounting frames 602 symmetrically arranged on the upper part of the sixth mounting frame 601, and a third driving member 603 installed on the upper part of the seventh mounting frame 602, and the movable end of the third driving member 603 is connected to a cutter 604.

[0051] Furthermore, the transport mechanism 700 includes a fourth driving member 701, an eighth mounting frame 702, a first adsorption assembly 703 and a second adsorption assembly 704, the fourth driving member 701 is arranged on one side of the second mounting frame 503, the eighth mounting frame 702 is arranged at the moving end of the fourth driving member 701, and the first adsorption assembly 703 and the second adsorption assembly 704 are arranged in parallel at the lower end of the eighth mounting frame 702.

[0052] The first adsorption assembly 703 and the second adsorption assembly 704 each include a plurality of adsorption heads 705 , and an adsorption disk 706 is disposed at the lower end of each adsorption head 705 .

[0053] The working principle of the utility model is as follows: the controller controls the driving motor 400 to drive the workbench 200 to rotate intermittently, the bottom material is placed on the clamping mechanism 300, the workbench 200 drives the clamping mechanism 300 to rotate to the bottom of the detection mechanism 500, and the first adsorption component 703 of the conveying mechanism 700 conveys the upper material in the material rack to the upper part of the sixth mounting frame 601 of the cutting mechanism 600, and then the third driving member 603 drives the cutter 604 to cut the deleted material. After cutting, the second adsorption component 704 conveys the cut upper material to the upper part of the clamping mechanism 300. At the same time, the first adsorption component 703 synchronously conveys the upper material in the material rack to the cutting mechanism 600, and the upper material is conveyed repeatedly in this way.

[0054] When the first adsorption component 703 and the second adsorption component 704 are reset, the second driving member 505 drives the fourth mounting frame 506 to move downward, and the fourth mounting frame 506 simultaneously drives several detection members 5071 to move downward close to the material. After the detection member 5071 contacts the material, the fourth mounting frame 506 will move upward. If the sensor 5072 senses the detection member 5071, it means that there is no shortage of material in the clamping mechanism 300. If the infrared ray of the infrared transceiver 5073 is not blocked, it means that the detection member 5071 has not moved upward for too long, which means that there is no excess material in the clamping mechanism 300. If the sensor 5072 does not sense the detection member 5071, it means that there is a shortage of material in the clamping mechanism 300. If the infrared ray of the infrared transceiver 5073 is blocked, it means that the detection member 5071 has moved upward for too long, which means that there is excess material in the clamping mechanism 300.

[0055] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A disc-type detection device, characterized in that: The equipment includes: Bracket; A workbench, wherein a clamping mechanism is installed on the upper part of the workbench, and a driving motor is installed on the lower part of the workbench, and the driving motor is used to drive the workbench to rotate; A detection mechanism, which can detect whether the material in the clamping mechanism is insufficient or excessive; A cutting mechanism, wherein the cutting mechanism can cut the edge of the material; A transport mechanism, which can transport materials in the rack to the cutting mechanism; The workbench is installed on the upper part of the bracket, the detection mechanism is located on the upper part of the workbench, the cutting mechanism is located on one side of the detection mechanism, the conveying mechanism is located on one side of the cutting mechanism, and the detection mechanism, the cutting mechanism and the conveying mechanism are all installed on the upper part of the bracket.

2. A disc-type detection device according to claim 1, characterized in that: The detection mechanism includes a first mounting frame, a first driving member, a second mounting frame, a third mounting frame, a second driving member, a fourth mounting frame and a detection component, the first driving member is arranged on one side of the first mounting frame, the second mounting frame is slidably arranged on the other side of the first mounting frame, the moving end of the first driving member is connected to the second mounting frame through a connecting member, the third mounting frame is arranged on a side of the second mounting frame away from the first mounting frame, the second driving member is arranged on one side of the third mounting frame, the fourth mounting frame is arranged at the moving end of the second driving member, and the detection component is connected to the fourth mounting frame.

3. A disc-type detection device according to claim 2, characterized in that: The fourth mounting frame includes an upper mounting plate, a lower mounting plate, a left mounting plate and a right mounting plate, wherein the left mounting plate and the right mounting plate are vertically arranged between the upper mounting plate and the lower mounting plate, and a mounting block is also arranged between the left mounting plate and the right mounting plate.

4. A disc-type detection device according to claim 3, characterized in that: The detection assembly includes a plurality of detection members, a plurality of sensors and an infrared transceiver, wherein the detection member includes a first outer tube, a second outer tube and a detection rod, wherein the first outer tube is embedded in the interior of the mounting block, the second outer tube is embedded in the interior of the lower mounting plate, a limiting ring is arranged in the middle of the detection rod, the upper part of the detection rod is inserted into the interior of the first outer tube, the lower part of the detection rod is inserted into the interior of the second outer tube, and an elastic member is arranged between the first outer tube and the limiting ring; A plurality of the sensors are arranged on one side of the mounting block through a plurality of fifth mounting frames, the sensors are used to sense the upper part of the detection member, and the infrared transceivers are arranged on both sides of the left mounting plate and the right mounting plate.

5. A disc-type detection device according to claim 4, characterized in that: The cutting mechanism comprises a sixth mounting frame, two seventh mounting frames symmetrically arranged on the upper part of the sixth mounting frame, and a third driving member installed on the upper part of the seventh mounting frame, wherein the moving end of the third driving member is connected with a cutter.

6. A disc-type detection device according to claim 5, characterized in that: The transport mechanism includes a fourth driving member, an eighth mounting frame, a first adsorption assembly and a second adsorption assembly. The fourth driving member is arranged on one side of the second mounting frame, the eighth mounting frame is arranged at the moving end of the fourth driving member, and the first adsorption assembly and the second adsorption assembly are arranged in parallel at the lower end of the eighth mounting frame.

7. A disc-type detection device according to claim 6, characterized in that: The first adsorption assembly and the second adsorption assembly each include a plurality of adsorption heads, and an adsorption disk is disposed at the lower end of each of the adsorption heads.

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