Residual film picking device

By using the design of a profiling wheel and a vibrating film belt in the residual film pickup device, the problems of high failure rate and poor film removal in the prior art are solved, and the effects of low failure rate, low cost and high efficiency film removal are achieved.

CN222897527UActive Publication Date: 2025-05-27GANSU WANRUI AGRI MASCH EQUIP CO LTD +1
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Patent Information

Application Number
CN202421752496.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-01-09
Filing Date
2024-07-23
Publication Date
2025-05-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing residual film picking mechanism has a high failure rate and poor film removal effect, resulting in high usage cost and low efficiency.

Method used

A residual film pickup device is designed, using the film lifting roller C8 as a contour wheel, which can vibrate or float in a small range, combined with the vibration effect of the film belt, improve the film removal efficiency of the residual film, and reduce the failure rate and impurity content through structural improvements such as the contour mechanism and the drain wheel groove.

Benefits of technology

It effectively reduces the failure rate and usage cost, improves the film removal effect and recycling efficiency of residual films, and optimizes the usage effect of the model.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222897527U_ABST
Patent Text Reader

Abstract

The utility model discloses a residual film picking device which is characterized in that the residual film picking device comprises a machine frame, a film lifting roller A, a film lifting roller B and a film lifting roller C are arranged on the machine frame, a film removing roller is arranged on the film lifting roller C, the diameter of the film removing roller is larger than that of the film lifting roller C, a gap is reserved in the film removing roller, the film lifting roller B and the film lifting roller C are arranged above the film lifting roller A, and the film lifting roller B and the film lifting roller C are arranged on the machine frame. The film lifting roller B is arranged in front of the film lifting roller C. A film lifting belt is wound among the film lifting roller A, the film lifting roller B and the film lifting roller C. The film lifting belt can rotate with the three film lifting rollers as supports, namely the film lifting belt can penetrate through gaps of the film removing rollers, hook teeth used for lifting mulching films are fixed to the film lifting belt, the film lifting roller B is arranged in front of the film lifting roller A, and the film lifting roller C is arranged in front of the film lifting roller B. The film lifting roller C is arranged behind the film lifting roller A. The film lifting roller C is a tensioning wheel and can move in a reciprocating mode relative to the machine frame.
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Description

Technical Field

[0001] The utility model belongs to the field of agricultural machinery, and particularly relates to a residual film picking-up device. Background Art

[0002] After the plastic film is used, mechanical equipment is needed to recycle the residual film in the field. Chinese patents CN213819136, CN215648104, CN217656950, and CN217608233 all disclose residual film picking-up mechanisms. There are problems such as a relatively high failure rate and poor film stripping effect of the picked-up residual film in the operation of picking up the residual film. How to reduce the failure rate or improve the film stripping effect can not only optimize the use of this model but also reduce the planting cost of farmers.

[0003] Therefore, a residual film picking-up mechanism with low failure rate, low use cost, and simple structure and convenient film withdrawal is proposed. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a residual film picking-up mechanism with a simple structure and good film withdrawal effect.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] A residual film picking-up device, including a frame 3, on which a film-lifting roller A2, a film-lifting roller B5, and a film-lifting roller C8 are provided. A film stripping roller 9 is provided on the film-lifting roller C8. The diameter of the film stripping roller 9 is larger than that of the film-lifting roller C8. There are gaps left on the film stripping roller 9. The film-lifting roller B5 and the film-lifting roller C8 are arranged above the film-lifting roller A2, and the film-lifting roller B5 is arranged in front of the film-lifting roller C8. A film-lifting belt 7 is wound around the film-lifting roller A2, the film-lifting roller B5, and the film-lifting roller C8. The film-lifting belt 7 can rotate with the support of the three film-lifting rollers, that is, the film-lifting belt 7 can pass through the gaps of the film stripping roller 9. Hook teeth 6 for lifting the plastic film are fixed on the film-lifting belt 7. It is characterized in that: the film-lifting roller C8 is a tensioning wheel, and the film-lifting roller C8 can reciprocate relative to the frame. The reciprocating movement is that the film-lifting roller C8 can move within a small range, that is, the film-lifting roller C8 vibrates, trembles, or floats within a certain range.

[0007] The film-lifting roller C8 is a profiling wheel and can vibrate, tremble, shake, or float within a certain range.

[0008] As an improvement, the film-lifting roller B5 is arranged in front of the film-lifting roller A2, the film-lifting roller C8 is arranged behind the film-lifting roller A2, and the height of the film-lifting roller B5 is higher than that of the film-lifting roller C8; the film-lifting roller B5 is a driving wheel.

[0009] As an improvement, the film-lifting roller B5 is arranged directly above the film-lifting roller A2, and the film-lifting roller C8 is arranged behind the film-lifting roller A2. The height of the film-lifting roller B5 is higher than that of the film-lifting roller C8; the film-lifting roller B5 is a driving wheel.

[0010] Alternatively, the film-lifting roller B5 is arranged in front of the film-lifting roller A2, and the film-lifting roller C8 is arranged behind the film-lifting roller A2. The height of the film-lifting roller C8 is higher than that of the film-lifting roller B5, and the film-lifting roller C8 is a driving wheel.

[0011] Alternatively, the film-lifting roller B5 is arranged directly above the film-lifting roller A2, and the film-lifting roller C8 is arranged behind the film-lifting roller A2. The height of the film-lifting roller C8 is higher than that of the film-lifting roller B5, and the film-lifting roller C8 is a driving wheel.

[0012] As an improvement, a profiling mechanism is provided, which comprises a profiling track 10, a slide groove is provided on the profiling track 10, the rotating shaft of the film-taking roller C8 is arranged in the slide groove, and the rotating shaft of the film-taking roller C8 is provided with a buffer spring 21, so that the film-taking roller C8 can move left and right in the slide groove of the profiling track 10;

[0013] Alternatively, the contouring mechanism includes a fixed arm 19 and a tension spring 20, wherein one end of the fixed arm 19 is hinged on the frame 3, the film-lifting roller C8 is arranged at the other end of the fixed arm 19, and the tension spring 20 is arranged between the fixed arm 19 and the frame 3, and the tension spring 20 pulls the film-lifting roller C8 in the direction of stretching the film-lifting belt 7.

[0014] As an improvement, a debris removal auger 18 is provided inside the area opened by the film-lifting rollers A2, B5 and C8, and the debris removal auger 18 is provided at the lower part.

[0015] As an improvement, at least one of the impurity removal auger 1, the cleaning brush roller A13, the cleaning brush roller B14, the cleaning brush roller C15 and the cleaning brush roller D17 is provided on the frame 3.

[0016] As a further improvement, the impurity removal auger 1, cleaning brush roller A13, cleaning brush roller B14, cleaning brush roller C15, and cleaning brush roller D17 are arranged outside the area opened by the film-lifting roller A2, film-lifting roller B5, and film-lifting roller C8.

[0017] As an improvement, the outer surface of the film stripping roller (9) is provided with a soil discharge wheel groove (9-1), and the soil discharge wheel groove (9-1) is arranged in an annular shape. The soil discharge wheel groove (9-1) is an annular groove on the circumferential surface of the film stripping roller (9), and when oily fine soil particles are stained on the residual film, the fine soil particles can be discharged from the soil discharge wheel groove (9-1) when the residual film and the film stripping roller contact.

[0018] The outer surface of the film stripping roller refers to the contact surface with the residual film, which is the cylindrical surface of a columnar body.

[0019] Compared with the prior art, the utility model has the advantages of low failure rate, low use cost, simple structure, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of Embodiment 1 of the utility model.

[0021] Figure 2 is a schematic structural diagram of Embodiment 4 of the utility model.

[0022] Figure 3 is a schematic structural diagram of Embodiment 5 of the utility model.

[0023] The arrow A in the figure indicates the traveling direction.

[0024] As shown in the figure: 1 is the impurity removal auger, 2 is the film lifting roller A, 3 is the frame, 4 is the vibration device, 5 is the film lifting roller B, 6 is the picking teeth, 7 is the film lifting belt, 8 is the film lifting roller C, 9 is the film stripping roller, 9-1 is the soil discharging wheel groove, 9-2 is the film lifting belt groove, 10 is the profiling track, 11 is the ground wheel, 12 is the traveling wheel, 13 is the cleaning brush roller A, 14 is the cleaning brush roller B, 15 is the cleaning brush roller C, 16 is the driving wheel, 17 is the cleaning brush roller D, 18 is the impurity discharging auger, 19 is the fixed arm, 20 is the tension spring, 21 is the buffer spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The above content of the present invention will be further described in detail through the following embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0026] Embodiment 1: Refer to Figure 1 , which is a schematic structural diagram of Embodiment 1 of the utility model. This embodiment discloses a residual film picking device, including a frame 3. The frame 3 is provided with a film lifting roller A 2, a film lifting roller B 5 and a film lifting roller C 8. The film lifting roller A 2 is located below, and the film lifting roller B 5 and the film lifting roller C 8 are located above the film lifting roller A 2. The film lifting roller B 5 is arranged in front of the film lifting roller A 2, and the film lifting roller C 8 is arranged behind the film lifting roller A 2. The height of the film lifting roller C 8 is higher than that of the film lifting roller B 5;

[0027] A film stripping roller 9 is provided on the film lifting roller C 8. The diameter of the film stripping roller 9 is larger than that of the film lifting roller C 8. A gap is left on the film stripping roller 9. A film lifting belt 7 is wound around the film lifting roller A 2, the film lifting roller B 5 and the film lifting roller C 8. The film lifting belt 7 can rotate with the three film lifting rollers as supports, that is, the film lifting belt 7 can pass through the gap of the film stripping roller 9. Hook teeth 6 for lifting the plastic film are fixed on the film lifting belt 7. The film lifting roller C 8 reciprocates on the frame through a profiling mechanism.

[0028] During actual use: The film-lifting roller C8 is a profiling wheel. The film-lifting belt is wound between the film-lifting roller A, the film-lifting roller B, and the film-lifting roller C. During the picking operation, the film-lifting belt rotates to pick up residual films. When the load increases, the film-lifting roller C can reciprocate on the frame through the profiling mechanism, enabling the film-lifting belt to have a profiling effect, avoiding the breakage of the film-lifting belt, and reducing the failure rate.

[0029] Since the film-lifting roller C8 is a profiling wheel and can move within a certain range, the film-lifting belt has a vibrating effect during operation, which can also remove impurities on some of the residual films, reducing the impurity content rate of the recycled residual films.

[0030] In addition, the film-lifting roller C8 is arranged at the rear, the film-lifting roller B5 is arranged at the front, and the film-lifting roller B5 is lower while the film-lifting roller C8 is higher. The residual film is driven by the film-lifting belt to move between the film-lifting roller B5 and the film-lifting roller C8 in an upward movement state. With the vibration of the film-lifting roller C8, some impurities can be removed during the upward movement process, achieving the effect of reducing the impurity content rate.

[0031] Embodiment 2: Compared with Embodiment 1, the difference in this embodiment is that: a profiling mechanism is provided, and the film-lifting roller C performs profiling through the profiling mechanism. The profiling mechanism includes a profiling track 10. A chute is provided on the profiling track 10, and the rotating shaft of the film-lifting roller C8 is arranged in this chute. And a buffer spring 21 is provided on the rotating shaft of the film-lifting roller C8, enabling the film-lifting roller C8 to move left and right in the chute of the profiling track 10.

[0032] Embodiment 3: Compared with Embodiment 2, the difference in this embodiment is that: the structure of the profiling mechanism is different. In this embodiment, the profiling mechanism includes a fixed arm 19 and a tension spring 20. One end of the fixed arm 19 is hinged to the frame 3, the film-lifting roller C8 is arranged at the other end of the fixed arm 19, and the tension spring 20 is arranged between the fixed arm 19 and the frame 3. The tension spring 20 pulls the film-lifting roller C8 in the direction of stretching the film-lifting belt 7.

[0033] Embodiment 4: Refer to Figure 2 , which is the structural schematic diagram of this Embodiment 4. Compared with Embodiment 1, the difference in this embodiment is that: the film-lifting roller B5 is arranged in front of the film-lifting roller A2, the film-lifting roller C8 is arranged behind the film-lifting roller A2, the height of the film-lifting roller C8 is higher than that of the film-lifting roller B5, and the film-lifting roller B5 is a driving wheel.

[0034] In this embodiment, the plastic film is lifted to the highest point by the film-lifting belt and then moves downward, and generates vibrations during the downward movement. During the picking operation, there is a downward movement process, which can also achieve the effect of removing impurities in the residual film and improving the residual film recycling effect.

[0035] In this embodiment, the film-lifting roller B5 is the driving wheel. The film-lifting belt on the left side of the film-lifting roller B5 is in the lifting state and is under tension, while the film-lifting belt on the right side is in the downward state and is in a relaxed state. Combining with the fact that the film-lifting roller C8 can perform profiling movement, the effect of picking up residual film can be improved and the removal of residual film impurities can be enhanced.

[0036] The tension state and the relaxed state are the states compared between the two states.

[0037] Embodiment 5: Refer to Figure 3 , which is the structural schematic diagram of this Embodiment 5. Compared with any one of Embodiments 1 to 4, the difference of this embodiment lies in that: the outer surface of the film-removing roller (9) is provided with a soil-removing wheel groove (9-1), and the soil-removing wheel groove (9-1) is arranged in a ring shape. The soil-removing wheel groove (9-1) is a circular groove on the circumferential surface of the film-removing roller (9). When small soil particles adhere to the residual film, when the residual film contacts the film-removing roller, the small soil particles can be discharged from the soil-removing wheel groove (9-1).

[0038] Embodiment 6: Compared with any one of Embodiments 1 to 5, the difference of this embodiment lies in that: at least one of the impurity-removing auger 1, the cleaning brush roller A13, the cleaning brush roller B14, the cleaning brush roller C15, and the cleaning brush roller D17 is provided on the frame 3.

[0039] The impurity-removing auger 1, the cleaning brush roller A13, the cleaning brush roller B14, the cleaning brush roller C15, and the cleaning brush roller D17 are arranged outside the area opened by the film-lifting roller A2, the film-lifting roller B5, and the film-lifting roller C8.

[0040] Embodiment 7: Compared with Embodiment 6, the difference of this embodiment lies in that: the bristles of the cleaning brush roller A13 are designed to be inclined, that is, one end of the bristles is fixed on the brush roller shaft, and the bristles form a certain angle with the radial direction of the brush roller shaft, and this angle is between 5 and 50 degrees.

[0041] Embodiment 8: Compared with Embodiment 6, the difference of this embodiment lies in that: the bristles of the cleaning brush roller B14 are designed to be inclined, that is, one end of the bristles is fixed on the brush roller shaft, and the bristles form a certain angle with the radial direction of the brush roller shaft, and this angle is between 5 and 50 degrees.

[0042] Embodiment 9: Compared with Embodiment 6, the difference of this embodiment lies in that: the bristles of the cleaning brush roller C15 are designed to be inclined, that is, one end of the bristles is fixed on the brush roller shaft, and the bristles form a certain angle with the radial direction of the brush roller shaft, and this angle is between 5 and 50 degrees.

[0043] Embodiment 10: Compared with Embodiment 6, the difference of this embodiment lies in that: the bristles of the cleaning brush roller D17 are designed to be inclined, that is, one end of the bristles is fixed on the brush roller shaft, and the bristles form a certain angle with the radial direction of the brush roller shaft, and this angle is between 5 and 50 degrees.

Claims

1. Residual film picking device, characterized by: The invention comprises a frame (3), wherein a film-lifting roller A (2), a film-lifting roller B (5) and a film-lifting roller C (8) are arranged on the frame (3), a film-lifting roller (9) is arranged on the film-lifting roller C (8), the film-lifting roller (9) has a diameter larger than that of the film-lifting roller C (8), a gap is left on the film-lifting roller (9), the film-lifting roller B (5) and the film-lifting roller C (8) are arranged above the film-lifting roller A (2), and the film-lifting roller B (5) is arranged in front of the film-lifting roller C (8), the film-lifting roller A (2), the film-lifting roller B (5) and the film-lifting roller C (8) are arranged above the film-lifting roller A (2), and the film-lifting roller B (5) and the film-lifting roller C (8) are arranged in front of the film-lifting roller C (8), and ... above the film-lifting roller A (2), and the film-lifting roller B (5) and the film-lift ), and a film-lifting belt (7) is wound between the film-lifting rollers A (2) and C (8). The film-lifting belt (7) can rotate with the three film-lifting rollers as support, that is, the film-lifting belt (7) can pass through the gap between the film-lifting rollers (9). The film-lifting belt (7) is fixed with hook teeth (6) for lifting the ground film. The film-lifting roller B (5) is arranged in front of the film-lifting roller A (2), and the film-lifting roller C (8) is arranged behind the film-lifting roller A (2). The film-lifting roller C (8) is a tensioning wheel, and the film-lifting roller C (8) can reciprocate relative to the frame.

2. The residual film picking device according to claim 1, characterized in that: The film-forming roller B (5) is higher than the film-forming roller C (8), and the film-forming roller B (5) is a driving wheel.

3. The residual film picking device according to claim 1, characterized in that: The film-forming roller C (8) is higher than the film-forming roller B (5), and the film-forming roller C (8) is a driving wheel.

4. The residual film picking device according to claim 1, characterized in that: A profiling mechanism is provided, the profiling mechanism comprising a profiling track (10), a slide groove being provided on the profiling track (10), a rotating shaft of a film-lifting roller C (8) being arranged in the slide groove, and a buffer spring (21) being provided on the rotating shaft of the film-lifting roller C (8), so that the film-lifting roller C (8) can move left and right in the slide groove of the profiling track (10).

5. The residual film picking device according to claim 1, characterized in that: A profiling mechanism is provided, the profiling mechanism comprising a fixed arm (19) and a tension spring (20), one end of the fixed arm (19) is hinged on the frame (3), a film-lifting roller C (8) is arranged at the other end of the fixed arm (19), the tension spring (20) is arranged between the fixed arm (19) and the frame (3), and the tension spring (20) pulls the film-lifting roller C (8) in a direction of stretching the film-lifting belt (7).

6. The residual film picking device according to claim 1, characterized in that: A debris removal auger (18) is provided inside the area opened up by the film-lifting roller A (2), the film-lifting roller B (5) and the film-lifting roller C (8), and the debris removal auger (18) is provided at the lower part.

7. The residual film picking device according to claim 1, characterized in that: The frame (3) is provided with at least one of a debris removal auger (1), a cleaning brush roller A (13), a cleaning brush roller B (14), a cleaning brush roller C (15), and a cleaning brush roller D (17).

8. The residual film picking device according to claim 7, characterized in that: The impurity removal auger (1), cleaning brush roller A (13), cleaning brush roller B (14), cleaning brush roller C (15), and cleaning brush roller D (17) are arranged outside the area opened by the film-forming roller A (2), the film-forming roller B (5), and the film-forming roller C (8).

9. The residual film picking device according to claim 1, characterized in that: The outer surface of the film stripping roller (9) is provided with a soil discharge wheel groove (9-1), and the soil discharge wheel groove (9-1) is arranged in a ring shape.