Circulating type multi-stage filtering device for powder iron removal
By designing a circular multi-stage filtration device for powder iron removal, and using crushing and multi-stage filtration technology, the problem that the powder is prone to bond into a cluster and wrapping iron filings and the iron remover cannot be cleaned independently, achieving efficient powder iron removal effect.
Patent Information
- Application Number
- CN202421776009.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the use of existing powder circulation iron removal devices, the powder is prone to bonding into a cluster to wrap iron filings, resulting in poor iron removal effect. At the same time, the conical iron removal device cannot be cleaned independently, and the suction force decreases after adsorbing iron filings, affecting the iron removal effect.
A circulating multi-stage filter device for powder iron removal is designed, including a crushing mechanism and an iron removal mechanism. The crushing mechanism crushes and sieves the bonded powder through the crushing platform and the rotating crushing brush rod, and absorbs the inclined plate for preliminary iron removal; the iron removal mechanism performs secondary iron removal through the rotating ferromagnetic roller and the inclined plate to ensure effective filtration of iron filing and no artificial cleaning is required.
Through crushing and multi-stage filtration, the effectiveness of iron removal in powder is improved, the omission of iron filings and the reduction of suction force of iron removers is avoided, and the qualification of iron removal is improved.
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Figure CN222901283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder filtration, in particular to a circulating multi-stage filtration device for iron removal of powder materials. Background Technique
[0002] Powder filtration refers to screening out the materials of other components mixed in the powdery materials so as to carry out subsequent processing on the powder. The iron filings in the powder are usually removed by repeatedly stirring and adsorbing the materials in the bin with a magnetic iron removal mechanism so as to adsorb and filter the iron filings in the powder.
[0003] A powder circulating iron removal device disclosed in the publication number CN206286054U realizes the repeated iron removal of materials by arranging a plurality of conical magnets and iron removal caps at intervals in the box body. The contact area between the conical iron removal cap and the materials is large, and the iron removal effect is good. Moreover, this multi-layer repeated iron removal method further improves the iron removal effect of the materials. At the same time, the device ensures the iron removal quality of the materials through the circulating iron removal of the materials. In addition, the device is convenient for later iron cleaning and maintenance, and has strong practicability.
[0004] However, the above-mentioned circulating iron removal device for powder still has the following problems in the actual use process: Although a plurality of conical iron removers are used to realize the adsorption and filtration of iron filings, as an easily agglomerated and caked material, the powder is easy to wrap and stick the iron filings during the agglomeration process. Therefore, in the process of directly removing iron by any crushing means inside, it is easy to cause omissions and residues. At the same time, the conical iron remover cannot clean itself, and it is easy to reduce the suction force after adsorbing more iron filings on the surface, resulting in the situation that the iron filings cannot be filtered, which affects the iron removal effect of the powder.
[0005] Therefore, we propose a circulating multi-stage filtration device for iron removal of powder materials to solve the problems mentioned above. Content of the Utility Model
[0006] The purpose of the utility model is to provide a circulating multi-stage filtration device for iron removal of powder materials, aiming at solving the problems that although the existing iron removal and filtration device uses a plurality of conical iron removers to realize the adsorption and filtration of iron filings, as an easily agglomerated and caked material, the powder is easy to wrap and stick the iron filings during the agglomeration process. Therefore, in the process of directly removing iron by any crushing means inside, it is easy to cause omissions and residues. At the same time, the conical iron remover cannot clean itself, and it is easy to reduce the suction force after adsorbing more iron filings on the surface, resulting in the situation that the iron filings cannot be filtered, which affects the iron removal effect of the powder.
[0007] To achieve the above object, the utility model provides the following technical solution: a circulating multi-stage filtering device for removing iron from powder, comprising a device body, and a feed channel opened at the top of the device body, and a discharge channel opened at the bottom of the device body;
[0008] The invention also includes: a crushing mechanism is arranged on the upper part of the interior of the device body, and the crushing mechanism includes a crushing platform, and the crushing platform is slidably arranged on the upper part of the interior of the device body;
[0009] Wherein, an iron removal mechanism is arranged on both the left and right sides of the lower part of the device body, and the iron removal mechanism includes an iron removal frame, and the iron removal frame is fixedly installed on the left and right sides of the lower part of the device body;
[0010] Among them, material guiding inclined plates are fixedly arranged on both the left and right sides of the upper interior of the device body, and adsorption inclined plates are fixedly connected on both the left and right sides of the lower interior of the device body.
[0011] Preferably, the crushing mechanism includes a crushing shaft, and the upper end of the crushing shaft is rotatably arranged at the inner center position of the crushing platform through a bearing, and a crushing grid is fixedly arranged at the inner center position of the crushing platform, and the top end of the crushing shaft is rotated above the crushing grid by a crushing brush rod connected by equiangular sliding engagement.
[0012] Preferably, the outer four corners of the crushing platform included in the crushing mechanism are elastically connected to the lower end of the lifting slide rod, and the lifting slide rods at the four corners are fixedly connected to the left and right sides of the inside of the device body, and the bottom end of the crushing shaft inside the crushing platform is meshedly connected to the front end of the driving shaft through a bevel gear group, and the rear end of the driving shaft is rotatably arranged on the rear outside of the device body.
[0013] Preferably, the crushing mechanism includes a resistance shaft, and the resistance shaft is rotatably arranged on the left and right sides of the upper interior of the device body through bearings, and the outer walls of the resistance shafts on the left and right sides are fixedly provided with resistance protrusions, and the rear ends of the resistance shafts on the left and right sides are meshed and connected to the rear end of the driving shaft through a main sprocket mechanism.
[0014] Preferably, the inner top end of the iron removal frame included in the iron removal mechanism is fixedly connected to the bottom end of the adsorption inclined plate, and the top ends of the left and right adsorption inclined plates extend to the inner side of the bottom surface of the crushing grid inside the crushing platform, and the powder and iron filings discharged from the crushing platform are guided through the left and right adsorption inclined plates, and the iron filings inside are first preliminarily filtered and adsorbed during the process of guiding the powder through the left and right adsorption inclined plates.
[0015] Preferably, the iron removal mechanism includes an iron removal magnetic roller, and the iron removal magnetic roller is rotatably arranged inside the iron removal frame through bearings. The front end of the iron removal magnetic roller is meshed and connected to the front end of the contact rotating shaft through a secondary sprocket mechanism, and the iron removal magnetic roller is driven to rotate by the contact rotating shaft so as to perform secondary filtration on the iron filings in the powder material.
[0016] Preferably, the outer end of the iron removal magnetic roller included in the iron removal mechanism penetrates through the outside of the iron removal frame, and scraping inclined plates are fixedly arranged at the outer bottom ends of the left and right iron removal frames. The upper ends of the scraping inclined plates are attached to the outer wall of the iron removal magnetic roller, and the iron filings adsorbed on the outer wall of the iron removal magnetic roller are scraped off by the scraping inclined plates.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this cyclic multi-stage filtration device for iron removal of powder materials, the crushing mechanism inside the device body cooperates with the rotating contact bumps to crush and screen the powdery substances agglomerated into lumps, and while being guided by the adsorption inclined plates, the first iron removal is completed. Then, the rotating iron removal magnetic roller and the scraping inclined plates scrape off the iron filings for the second iron removal, so as to improve the qualification rate of iron removal and eliminate the need for manual cleaning. The specific content is as follows:
[0018] 1. The driving rotating shaft drives the crushing rotating shaft to rotate through a bevel gear set, and at the same time drives the crushing brush rod to rotate above the crushing grid. Then, the powder material is put in through the feeding channel, so that the powder material falls to the crushing grid inside the crushing platform for screening, and then is crushed by the crushing grid and the rotating crushing brush rod to prevent situations such as the powder material wrapping and sticking the iron filings, which may affect the subsequent iron removal work.
[0019] Further, the driving rotating shaft drives the contact rotating shaft and the contact bumps to rotate through a main sprocket mechanism. Then, during the process that the protruding end thereof contacts the crushing platform, the crushing platform and the powder material above the crushing grid are driven to vibrate in the up and down direction, preventing the powder material from blocking the crushing grid, so that the crushed powder material and iron filings can be quickly conveyed downward.
[0020] 2. The adsorption inclined plate extending to the bottom surface of the crushing platform guides the powder material, and the iron filings mixed in the powder material are first preliminarily filtered and adsorbed through the adsorption inclined plate, and the powder material subjected to preliminary iron removal is guided by the adsorption inclined plate fixedly connected to the top end of the iron removal frame, so that the powder material enters the inside of the iron removal frame for the next iron removal work.
[0021] Further, the crushing rotating shaft drives the iron removal magnetic roller to rotate through a secondary sprocket mechanism. The powder material first contacts the iron removal magnetic roller, so that the iron removal magnetic roller adsorbs the iron filings again, and then is driven to rotate out of the outside of the iron removal frame. Then, the iron removal magnetic roller and the scraping inclined plate are in contact with each other, so that the scraping inclined plate cleans the iron filings on the outer wall of the iron removal magnetic roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the crushing platform of the utility model;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the iron removal frame of the utility model;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the crushing brush rod of the utility model;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the interference protrusion of the utility model;
[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the adsorption inclined plate of the utility model;
[0028] Figure 7 This is a schematic diagram of the installation structure of the magnetic roller for removing iron in the utility model.
[0029] In the figure: 1. Device body; 2. Feed channel; 3. Discharge channel; 4. Crushing platform; 5. Iron removal frame; 6. Guide ramp; 7. Adsorption ramp; 8. Crushing shaft; 9. Crushing grid; 10. Lifting slide bar; 11. Bevel gear group; 12. Driving shaft; 13. Resistance shaft; 14. Resistance bump; 15. Iron removal magnetic roller; 16. Main sprocket mechanism; 17. Scraping ramp; 18. Auxiliary sprocket mechanism; 19. Crushing brush rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figures 1 - 7 , the utility model provides the following technical solutions:
[0032] Embodiment 1: To solve the problems existing in the use of existing filtering devices, this embodiment adopts the following technical solution. A circulating multi-stage filtering device for removing iron from powder materials includes a device body 1, and a feed channel 2 opened at the top of the device body 1, and a discharge channel 3 is opened at the bottom of the device body 1; a crushing mechanism is arranged above the interior of the device body 1, and the crushing mechanism includes a crushing platform 4, and the crushing platform 4 is slidably arranged above the interior of the device body 1; among them, guide inclined plates 6 are fixedly arranged on both the left and right sides above the interior of the device body 1; the crushing mechanism includes a crushing rotating shaft 8, and the upper end of the crushing rotating shaft 8 is rotatably arranged at the central position inside the crushing platform 4 through a bearing, and a crushing grid 9 is fixedly arranged at the central position inside the crushing platform 4, and the top end of the crushing rotating shaft 8 is in contact and rotation with the upper side of the crushing grid 9 through a crushing brush rod 19 connected by equal-angle sliding engagement;
[0033] The outer ends of the four corners of the crushing platform 4 included in the crushing mechanism are elastically penetrated and connected to the lower ends of the lifting slide rods 10, and the lifting slide rods 10 at the four corners are fixedly connected to the left and right sides inside the device body 1, and the bottom end of the crushing rotating shaft 8 inside the crushing platform 4 is meshed and connected to the front end of the driving rotating shaft 12 through a bevel gear set 11, and the rear end of the driving rotating shaft 12 is rotatably arranged outside the rear of the device body 1; the crushing mechanism includes a contact rotating shaft 13, and the contact rotating shaft 13 is rotatably arranged on both the left and right sides above the interior of the device body 1 through bearings, and contact protrusions 14 are fixedly arranged on the outer walls of the contact rotating shafts 13 on both sides, and the rear ends of the contact rotating shafts 13 on both sides are meshed and connected to the rear end of the driving rotating shaft 12 through a main sprocket mechanism 16;
[0034] As Figure 2 , Figures 4 - 5 shown, first, the driving motor installed on the back of the device body 1 works, so that it drives the fixedly connected driving rotating shaft 12 to rotate, and the driving rotating shaft 12 drives the meshed and connected crushing rotating shaft 8 to rotate through the bevel gear set 11 at the front end. At the same time, the crushing rotating shaft 8 drives the crushing brush rods 19 arranged at equal angles at the top to rotate above the crushing grid 9 inside the crushing platform 4; then the powder is put in through the feed channel 2 opened at the top of the device body 1, so that the powder falls to the crushing grid 9 inside the crushing platform 4 for screening, and then it is crushed by the crushing grid 9 and the rotating crushing brush rods 19 to prevent the situation that the powder wraps and adheres to iron filings, affecting the subsequent iron removal work;
[0035] Further, the driving rotating shaft 12 drives the abutting rotating shafts 13 meshed and connected on the left and right sides through the main sprocket mechanism 16 to rotate, and the abutting protrusions 14 fixedly installed on the outer wall of the abutting rotating shaft 13 rotate accordingly. Then, during the process of the protruding end thereof abutting against the crushing platform 4, it drives the crushing platform 4 and the powder above the crushing grid 9 to vibrate in the up and down directions, preventing the powder from blocking the crushing grid 9, so that the powder and iron filings after crushing can be quickly conveyed downward.
[0036] Embodiment 2: To solve the problems existing in the use of the existing filtering device, therefore, in this embodiment, through the following technical solutions, wherein, iron removal mechanisms are arranged on the left and right sides below the device body 1, and the iron removal mechanism includes an iron removal frame 5, and the iron removal frame 5 is fixedly installed on the left and right sides below the interior of the device body 1; adsorption inclined plates 7 are fixedly connected to the left and right sides below the interior of the device body 1; the inner top end of the iron removal frame 5 included in the iron removal mechanism is fixedly connected to the bottom end of the adsorption inclined plate 7, and the top ends of the adsorption inclined plates 7 on the left and right sides extend to the inner bottom surface of the crushing grid 9 inside the crushing platform 4, and the powder and iron filings discharged from the crushing platform 4 are dredged through the adsorption inclined plates 7 on the left and right sides, and the iron filings inside the powder are initially filtered and adsorbed through the adsorption inclined plates 7 on the left and right sides during the process of dredging the powder;
[0037] The iron removal mechanism includes an iron removal magnetic roller 15, and the iron removal magnetic roller 15 is rotatably arranged inside the iron removal frame 5 through bearings, and the front end of the iron removal magnetic roller 15 is meshed and connected to the front end of the abutting rotating shaft 13 through a secondary sprocket mechanism 18, and the iron removal magnetic roller 15 is driven to rotate through the abutting rotating shaft 13 so as to perform secondary filtration on the iron filings in the powder; the outer end of the iron removal magnetic roller 15 included in the iron removal mechanism penetrates through the outside of the iron removal frame 5, and scraping inclined plates 17 are fixedly arranged at the outer bottom ends of the iron removal frames 5 on the left and right sides, and the upper end of the scraping inclined plate 17 is attached to the outer wall of the iron removal magnetic roller 15, and the iron filings adsorbed on the outer wall of the iron removal magnetic roller 15 are scraped off through the scraping inclined plate 17;
[0038] As Figure 3 、 Figures 6 - 7 shown, the crushed and dispersed powder and iron filings slide downward through the crushing platform 4, and then the powder is guided through the adsorption inclined plate 7 extending to the inner bottom surface of the crushing platform 4. The iron filings mixed in the powder are initially filtered and adsorbed through the adsorption inclined plate 7 first, and the powder with preliminary iron removal is dredged through the adsorption inclined plate 7 fixedly connected to the top end of the iron removal frame 5 so that the powder enters the interior of the iron removal frame 5;
[0039] Furthermore, the crushing rotating shaft 8 drives the magnet-removing magnetic roller 15 which is meshed and connected through the auxiliary sprocket mechanism 18 to rotate. After the powder enters the interior of the iron-removing frame 5 by sliding inertia, it first comes into contact with the rotating magnet-removing magnetic roller 15, so that the rotating magnet-removing magnetic roller 15 adsorbs the iron filings inside the powder again. The powder without iron filings continues to slide to the bottom surface inside the device body 1 through the bottom end of the iron-removing frame 5 and is discharged through the discharge channel 3. The iron filings adsorbed by the magnet-removing magnetic roller 15 are driven to rotate out of the outside of the iron-removing frame 5. Then, the rotating magnet-removing magnetic roller 15 comes into contact with the scraping inclined plate 17, and the scraping inclined plate 17 cleans the iron filings on the outer wall of the magnet-removing magnetic roller 15. It does not require manual cleaning and can improve the qualification rate of iron filing removal in the powder.
[0040] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A circulating multi-stage filtering device for removing iron from powder, comprising a device body (1), and a feed channel (2) provided at the top of the device body (1), and a discharge channel (3) provided at the bottom of the device body (1); It is characterized in that Also includes: A crushing mechanism is arranged above the interior of the device body (1), and the crushing mechanism comprises a crushing platform (4), and the crushing platform (4) is slidably arranged above the interior of the device body (1); Wherein, iron removal mechanisms are arranged on both left and right sides of the lower part of the device body (1), and the iron removal mechanisms include iron removal frames (5), and the iron removal frames (5) are fixedly installed on both left and right sides of the lower part of the device body (1); Wherein, material guiding inclined plates (6) are fixedly arranged on both the left and right sides of the upper interior of the device body (1), and adsorption inclined plates (7) are fixedly connected to both the left and right sides of the lower interior of the device body (1).
2. A circulating multi-stage filtering device for removing iron from powder according to claim 1, characterized in that: The crushing mechanism comprises a crushing shaft (8), and the upper end of the crushing shaft (8) is rotatably arranged at the inner center position of the crushing platform (4) through a bearing, and a crushing grid (9) is fixedly arranged at the inner center position of the crushing platform (4), and the top end of the crushing shaft (8) is rotatably arranged above the crushing grid (9) through a crushing brush rod (19) connected by equiangular sliding engagement.
3. A circulating multi-stage filtering device for removing iron from powder according to claim 2, characterized in that: The crushing mechanism comprises a crushing platform (4) whose outer four corners are elastically connected to the lower end of a lifting slide bar (10), and the lifting slide bars (10) at the four corners are fixedly connected to the left and right sides of the inside of the device body (1), and the bottom end of the crushing shaft (8) inside the crushing platform (4) is meshedly connected to the front end of the driving shaft (12) through a bevel gear group (11), and the rear end of the driving shaft (12) is rotatably arranged outside the rear of the device body (1).
4. A circulating multi-stage filtering device for removing iron from powder according to claim 3, characterized in that: The crushing mechanism comprises a resistance rotating shaft (13), and the resistance rotating shaft (13) is rotatably arranged on the left and right sides of the upper part of the device body (1) through bearings, and the outer walls of the resistance rotating shafts (13) on the left and right sides are fixedly provided with resistance protrusions (14), and the rear ends of the resistance rotating shafts (13) on the left and right sides are meshedly connected to the rear end of the driving rotating shaft (12) through a main sprocket mechanism (16).
5. The circulating multi-stage filtering device for removing iron from powder according to claim 1, characterized in that: The inner top end of the iron removal frame (5) included in the iron removal mechanism is fixedly connected to the bottom end of the adsorption inclined plate (7), and the top ends of the adsorption inclined plates (7) on the left and right sides extend to the inner side of the bottom surface of the crushing grid (9) inside the crushing platform (4), and the powder and iron filings discharged from the crushing platform (4) are guided through the adsorption inclined plates (7) on the left and right sides, and the iron filings inside are firstly filtered and adsorbed during the process of guiding the powder.
6. A circulating multi-stage filtering device for removing iron from powder according to claim 5, characterized in that: The iron removal mechanism comprises an iron removal magnetic roller (15), and the iron removal magnetic roller (15) is rotatably arranged inside the iron removal frame (5) via a bearing, and the front end of the iron removal magnetic roller (15) is meshedly connected to the front end of the abutting rotating shaft (13) via a secondary sprocket mechanism (18), and the iron removal magnetic roller (15) is driven to rotate via the abutting rotating shaft (13), so as to perform secondary filtering on iron filings in the powder.
7. A circulating multi-stage filtering device for removing iron from powder according to claim 6, characterized in that: The outer end of the iron removal magnetic roller (15) included in the iron removal mechanism is arranged to penetrate the outside of the iron removal frame (5), and the outer bottom ends of the left and right iron removal frames (5) are fixedly provided with scraping inclined plates (17), and the upper ends of the scraping inclined plates (17) are arranged to fit the outer wall of the iron removal magnetic roller (15), and the iron filings adsorbed on the outer wall of the iron removal magnetic roller (15) are scraped off by the scraping inclined plates (17).
Citation Information
Patent Citations
Powder circulation deironing device
CN206286054U