Zinc smelting negative plate spray washing device
By designing a spray and washing device for zinc smelting cathode plates, the cathode plates are flushed by spraying high-pressure fresh water with spraying nozzles, the problem of poor cleaning quality caused by the mixing of new water and sewage in traditional cleaning is solved, and a more efficient cathode plate cleaning is achieved.
Patent Information
- Application Number
- CN202422275504.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the cleaning process of traditional zinc smelting cathode plates, fresh water is mixed with sewage, resulting in poor cleaning quality.
设计一种锌冶炼阴极板喷洗装置,采用喷头喷出高压新水对阴极板表面进行冲洗,确保每块阴极板都能受到新水源源不断的冲洗。
Through the use of the spraying and washing device, the mixing of fresh water and sewage is avoided, and the cleaning quality of the cathode plate is significantly improved.
Smart Images

Figure CN222901980U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of cleaning, and particularly to a spray washing device for zinc smelting cathode plates. Background Art
[0002] There are two processes for zinc smelting: pyrometallurgy and hydrometallurgy. The closed blast furnace for lead and zinc smelting is the most important and almost the only pyrometallurgical zinc smelting method in the world. The main technological developments include increasing the treatment measures for secondary lead and zinc materials; improving the condensation efficiency; and applying oxygen enrichment technology, etc.
[0003] Hydrometallurgy is the most important zinc smelting method in the world today. After the zinc smelting cathode plates are taken out of the tank, they need to be cleaned to wash away the acid and other impurities carried on the plates, so as to ensure the quality of cathode zinc. In traditional technologies, a hot wash tank is usually used to clean the cathode plates. To ensure the hot wash effect, fresh water needs to be continuously replenished into the hot wash tank during the hot wash. Since the water used each time is not fresh water but a mixture of fresh water and sewage, the problem of unqualified cleaning quality of the cathode plates has occurred. Utility Model Content
[0004] To solve or partially solve the problems existing in the related technologies, this application provides a spray washing device for zinc smelting cathode plates.
[0005] To achieve the above object, this application is implemented through the following technical solutions:
[0006] A spray washing device for zinc smelting cathode plates, including a support, and the spray washing device for zinc smelting cathode plates further includes:
[0007] A cross beam arranged on the top of the support, the inside of the cross beam is hollow, and a water delivery pipe is arranged in the hollow part;
[0008] A number of spray heads arranged at equal intervals on the inner side of the cross beam, the spray heads are communicated with the water delivery pipe;
[0009] Among them, there are two cross beams and they are parallel to each other. The upper end surface of the cross beam is provided with a W-shaped groove for supporting the cathode plate.
[0010] Optionally, the spray washing device for zinc smelting cathode plates further includes:
[0011] A photoelectric sensor arranged on the cross beam, the output end of the photoelectric sensor is electrically connected to a controller, and the controller has a timer.
[0012] Optionally, an electromagnetic valve is arranged on the water delivery pipe, and the electromagnetic valve is electrically connected to the controller.
[0013] Optionally, one end of the water delivery pipe is connected to a pressure pump.
[0014] Optionally, the cross beam is made of stainless steel.
[0015] Optionally, the nozzle is a spherical jet nozzle.
[0016] Optionally, the zinc smelting cathode plate spraying and washing device further includes a transfer bracket, and the transfer bracket includes:
[0017] Two opposite columns are symmetrically arranged, a support rod is fixed at the top of the column, and a W-shaped groove for supporting the cathode plate to be cleaned is provided on the upper end surface of the support rod.
[0018] Advantages of the present application: During use, several cathode plates are clamped into the W-shaped groove, the nozzle is started, and the high-pressure water flow sprayed by the nozzle flushes the surface of the cathode plate to wash away the acid and other impurities carried on the plate. During the cleaning process, since the water flow sprayed by the nozzle is always fresh water, each cathode plate can be continuously flushed by the fresh water, and the sewage after cleaning flows away from the bottom of the device. Therefore, the problem of unqualified cleaning quality of the cathode plate caused by the mixing of fresh water and sewage is avoided.
[0019] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] By describing the exemplary embodiments of the present application in more detail in conjunction with the drawings, the above and other objects, features, and advantages of the present application will become more obvious. Among them, in the exemplary embodiments of the present application, the same reference numerals generally represent the same components.
[0021] Figure 1 is the front view of the zinc smelting cathode plate spraying and washing device shown in the embodiment of the present application;
[0022] Figure 2 is the top view of the zinc smelting cathode plate spraying and washing device shown in the embodiment of the present application;
[0023] Figure 3 is the side view of the zinc smelting cathode plate spraying and washing device shown in the embodiment of the present application;
[0024] Figure 4 is Figure 2 the enlarged view of part A in
[0025] Figure 5 is the side view of the transfer bracket shown in the embodiment of the present application;
[0026] Figure 6 is the top view of the transfer bracket shown in the embodiment of the present application.
[0027] Reference numerals: 1 cross beam, 2 water delivery pipe, 3 nozzle, 4 support, 5 W-shaped groove, 6 transfer bracket, 7 column, 8 support rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "mounted", "connected", "connected to", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] In the present invention, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0032] In the present invention, terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0033] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
[0034] The above are only optional embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0035] In order to make the purpose, technical solutions, and beneficial effects of the present application clearer, the following will, with reference to the accompanying drawings, describe in detail the preferred embodiments of the present application to facilitate understanding by those skilled in the art.
[0036] Embodiment 1:
[0037] See Figures 1 to 3 , a zinc smelting cathode plate spraying and washing device, including a support 4, and the zinc smelting cathode plate spraying and washing device further includes:
[0038] A cross beam 1 provided at the top of the support 4, the inside of the cross beam 1 is hollow, and a water delivery pipe 2 is provided in the hollow part;
[0039] A number of spray heads 3 arranged at equal intervals on the inner side of the cross beam 1, and the spray heads 3 are communicated with the water delivery pipe 2;
[0040] Among them, there are two cross beams 1 and they are parallel to each other. The upper end surface of the cross beam 1 is provided with a W-shaped groove 5 for supporting the cathode plate.
[0041] Specifically, the top of the support 4 is fixedly connected to the bottom of the cross beam 1. There are supports 4 at the bottoms of both ends of the cross beam 1, and at least two pairs of supports 4 are provided. The interiors of the two cross beams 1 are hollow, and the water delivery pipe 2 is annularly fixed in the hollow parts of the two cross beams 1. A number of installation holes for installing the spray heads 3 are opened on the inner sides of the cross beams 1. The spray heads 3 are fixed to the inner sides of the cross beams 1 through the installation holes and are communicated with the water delivery pipe 2. The spray heads 3 can be adjusted according to the number of cathode plates to be cleaned, which can be 20, 22, and are not limited to 20 and 22. For example, they can be 24, 26, etc. There is a certain distance between the two cross beams 1, and this distance matches the width of the cathode plate. A number of W-shaped grooves 5 are provided, and the number thereof is not less than the number of cathode plates. The width of the W-shaped groove 5 matches the thickness of the cathode plate, so that the cathode plate can be snapped into the W-shaped groove 5. When the cathode plate is snapped into the W-shaped groove 5, a number of cathode plates span the cleaning space formed by the two cross beams 1, and are supported and fixed by the W-shaped groove 5.
[0042] During use, a number of cathode plates are snapped into the W-shaped groove 5, and the spray heads 3 are started. The high-pressure water flow sprayed by the spray heads 3 flushes the surface of the cathode plate to wash away the acid and other impurities carried on the plate. During the cleaning process, since the water flow sprayed by the spray heads 3 is always fresh water, each cathode plate can be continuously flushed by the fresh water source, and the sewage after cleaning flows away from the bottom of the device. Therefore, the problem of unqualified cleaning quality of the cathode plate caused by the mixing of fresh water and sewage is avoided.
[0043] Embodiment 2:
[0044] See Figures 1 to 4 , based on Embodiment 1, optionally, the zinc smelting cathode plate spraying and washing device further includes:
[0045] A photoelectric sensor arranged on the cross beam 1, the output end of the photoelectric sensor is electrically connected to a controller, and the controller has a timer.
[0046] Specifically, the photoelectric sensor includes a transmitter and a receiver, which are respectively installed on the path where the cathode plate passes, that is, on both sides of one end of the two cross beams 1. When the cathode plate enters the cleaning space formed by the two cross beams 1, the infrared signal sent by the transmitter is blocked, and the receiver cannot receive this signal, indicating that an object has passed. This detection signal is received by the controller. A cleaning time is preset in the timer, and this time is between 10 and 20 s.
[0047] Optionally, a solenoid valve is provided on the water delivery pipe 2, and the solenoid valve is electrically connected to the controller.
[0048] Specifically, the solenoid valve controls the flow and cut-off of the water flow. The controller sends an instruction to the solenoid valve to control its opening and closing. For different numbers of cathode plates, the preset cleaning time of the timer is different, as follows:
[0049] When the number of cathode plates is 20, the preset cleaning time in the timer is 10 s. Place 20 cathode plates in the W-shaped groove 5, start the spray head 3 for cleaning. After the cleaning is completed, lift the cleaned cathode plates out of the cleaning device by the trolley and enter the zinc stripping area to start the zinc stripping work;
[0050] When the number of cathode plates is 22, the preset cleaning time in the timer is 15 s. Place 22 cathode plates in the W-shaped groove 5, start the spray head 3 for cleaning. After the cleaning is completed, the trolley lifts the cleaned cathode plates out of the cleaning device and enters the zinc stripping area to start the zinc stripping work;
[0051] When the number of cathode plates is 23, the preset cleaning time in the timer is 20 s. Place 23 cathode plates in the W-shaped groove 5, start the spray head 3 for cleaning. After the cleaning is completed, the trolley lifts the cleaned cathode plates out of the cleaning device and enters the zinc stripping area to start the zinc stripping work.
[0052] In this embodiment, by setting different cleaning times for different numbers of cathode plates to improve the cleaning effect. In addition, the controller is used to precisely control the cleaning time. After the cleaning is completed, the spray washing device immediately stops spraying, which can effectively save water consumption.
[0053] Optionally, one end of the water delivery pipe 2 is connected with a pressure pump.
[0054] Specifically, water is sent into the water delivery pipe 2 by the pressure pump.
[0055] Optionally, the cross beam 1 is made of stainless steel.
[0056] Specifically, since the cross beam 1 is in contact with water for a long time, to avoid its oxidation and corrosion and enhance its service life, the cross beam 1 is made of stainless steel.
[0057] As Figure 4 shown, optionally, the spray head 3 is a spherical jet nozzle.
[0058] Specifically, the spherical jet nozzle can convert the water in the water delivery pipe 2 into a jet with a certain pressure and spray it out, thereby improving the cleanliness of the electrode plate.
[0059] Embodiment 3:
[0060] Refer to Figure 5 and Figure 6 , based on the above embodiments, optionally, the zinc smelting cathode plate spray washing device further includes a transfer bracket 6, and the transfer bracket 6 includes:
[0061] Two pairs of columns 7 are symmetrically arranged, a support rod 8 is fixed at the top of the column 7, and a W-shaped groove 5 for supporting the cathode plates to be cleaned is provided on the upper end surface of the support rod 8.
[0062] Specifically, the transfer bracket 6 is placed on one side of the cleaning device for temporarily storing the cathode plates to be cleaned. The cathode plates stored on the transfer bracket 6 are sent into the cleaning device by a crane for cleaning, and so on until all the cathode plates are cleaned.
[0063] It should be noted that the W-shaped groove 5 formed on the upper end surface of the support rod 8 is the same as the W-shaped groove 5 formed on the upper end surface of the cross beam 1, and no further description will be given here.
[0064] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application rather than to limit them. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in terms of form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings have nothing to do with the specific physical objects, and the physical dimensions can be changed arbitrarily.
Claims
1. A zinc smelting cathode plate spraying device, comprising a support (4), characterized in that: The zinc smelting cathode plate spray washing device also includes: A crossbeam (1) is arranged on the top of the support (4), the interior of the crossbeam (1) is hollow, and a water pipe (2) is arranged in the hollow part; A plurality of nozzles (3) are arranged at equal intervals on the inner side of the crossbeam (1), and the nozzles (3) are connected to the water pipe (2); There are two cross beams (1) which are parallel to each other, and the upper end surface of the cross beam (1) is provided with a W-shaped groove (5) for supporting the cathode plate.
2. The zinc smelting cathode plate spraying device according to claim 1, characterized in that: Also includes: A photoelectric sensor is arranged on the crossbeam (1), wherein the output end of the photoelectric sensor is electrically connected to a controller, and the controller has a timer.
3. The zinc smelting cathode plate spraying device according to claim 2, characterized in that: The water delivery pipe (2) is provided with a solenoid valve, and the solenoid valve is electrically connected to the controller.
4. The zinc smelting cathode plate spray washing device according to claim 1 or 3, characterized in that: One end of the water delivery pipe (2) is connected to a pressure pump.
5. The zinc smelting cathode plate spraying device according to claim 1, characterized in that: The crossbeam (1) is made of stainless steel.
6. The zinc smelting cathode plate spraying device according to claim 1, characterized in that: The nozzle (3) is a spherical jet nozzle.
7. The zinc smelting cathode plate spraying device according to claim 1, characterized in that: It also includes a transfer bracket (6), which includes: Two pairs of columns (7) are symmetrically arranged, a support rod (8) is fixed on the top of the column (7), and a W-shaped groove (5) for supporting the cathode plate to be cleaned is formed on the upper end surface of the support rod (8).