Processing and cleaning device for ceramic substrate

By designing a ceramic substrate processing and cleaning device including an ultrasonic cleaner, clamping assembly and transmission assembly, the existing devices have solved the problem of inconvenience in clamping ceramic substrates of different sizes and low cleaning efficiency on one side, and the effects of stable clamping, double-side simultaneous cleaning and efficient cleaning are achieved.

CN222902020UActive Publication Date: 2025-05-27HEBEI TIANQING NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421736674.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-27
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing processing and cleaning devices for ceramic substrates are inconvenient to clamp and fix ceramic substrates of different sizes during use, resulting in the ceramic substrates being easily dropped or washed away by water flow, causing damage and reducing cleaning efficiency. In addition, existing devices can only clean the single side of the ceramic substrate, affecting the cleaning effect and increasing the cleaning time.

Method used

A ceramic substrate processing and cleaning device including an ultrasonic cleaner, a clamping assembly and a transmission assembly is designed. The stable clamping and protective clamping of the ceramic substrate are achieved through six clamping components under the U-shaped bracket at the bottom of the rotating shaft that are distributed equidistantly along the circumference. At the same time, through the servo motor and gear transmission assembly, the ceramic substrate is driven to rotate slowly, causing the water in the cleaning bucket to flow rapidly, and achieve double-side simultaneous cleaning.

Benefits of technology

The device can stably clamp ceramic substrates of different sizes, avoid falling and damage, and improve cleaning efficiency. Through double-side simultaneous cleaning and ultrasonic cleaning, the cleaning effect of the ceramic substrate is significantly improved and the cleaning time is reduced.

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Abstract

The processing and cleaning device comprises a base, a cleaning barrel is fixedly installed at the top of the base, an ultrasonic cleaner is fixedly installed at the inner bottom of the cleaning barrel, electric cylinders are symmetrically and fixedly installed at the top of the base, and a fixing plate is fixedly installed between the output ends of the two electric cylinders. The ultrasonic cleaner, the clamping assemblies, the transmission assembly and other parts are arranged, the six clamping assemblies distributed below the fixing plate at equal intervals can clamp six ceramic substrates at the same time, then the transmission assembly drives the six clamped ceramic substrates to rotate slowly, and under the combined action of the ultrasonic cleaner, the six ceramic substrates can be clamped by the transmission assembly at the same time. According to the ceramic substrate cleaning device, water in the cleaning barrel flows rapidly, the ceramic substrate immersed in the water is washed better, the process is slightly influenced by human factors, the washing effect is improved, and the cleaning efficiency can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic substrate processing, in particular to a processing and cleaning device for ceramic substrates. Background Technique

[0002] Ceramic substrates have excellent insulation, chemical stability, electromagnetic properties, high hardness, high thermal conductivity, wear resistance and high temperature resistance. Therefore, the functions that ceramic substrates can achieve are much better than those of traditional substrates. Therefore, the frequency of use of ceramic substrates is getting higher and higher at present. During the production process of ceramic substrates, a lot of dust particles will be electrostatically attached to the surface. During the production process, the dust particles need to be cleaned, and a cleaning device is required for cleaning.

[0003] The Chinese patent document with the publication number CN219130103U provides a processing and cleaning device for ceramic substrates, including a cleaning box. A driving motor is fixedly connected to the inner part of the front surface of the cleaning box, and the output shaft of the driving motor is fixedly connected with a left turning rod. A positioning table is fixedly connected to the end of the left turning rod far away from the driving motor, and a right turning rod is fixedly connected to the back surface of the positioning table. The utility model solves the problem that most of the existing cleaning devices are inconvenient to clamp and fix ceramic substrates of different sizes during use, resulting in easy dropping or being washed away by water flow of the ceramic substrates during the cleaning process, damaging the ceramic substrates, and reducing the operation efficiency of the processing and cleaning device for ceramic substrates. The clamping mechanism is stable and sensitive in adjustment, can firmly position the ceramic substrate, ensure the stability of the ceramic substrate during the cleaning process, and improve the cleaning efficiency of the equipment;

[0004] When the above-mentioned processing and cleaning device for ceramic substrates is used to clean the ceramic substrate, only one side of the ceramic substrate can be cleaned. After one side is cleaned, when the other side is cleaned, the cleaned side will be contaminated, thus affecting the cleaning effect. Moreover, using this single-sided cleaning method also further increases the cleaning time, resulting in low cleaning efficiency of the ceramic substrate. Therefore, the utility model designs a processing and cleaning device for ceramic substrates to solve the problems existing in the prior art. Content of the Utility Model

[0005] The purpose of the utility model is to provide a processing and cleaning device for ceramic substrates to solve the problems put forward in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solutions: A processing and cleaning device for a ceramic substrate, comprising: a base, a cleaning barrel is fixedly installed on the top of the base, and an ultrasonic cleaner is fixedly installed on the inner bottom of the cleaning barrel. Electric cylinders are symmetrically and fixedly installed on the top of the base. A fixing plate is fixedly installed between the output ends of the two electric cylinders. Six rotating shafts are rotatably installed at equal intervals along the circumference in the vertical direction in the middle of the fixing plate. A U-shaped bracket is fixedly installed at the bottom of the rotating shaft, and a clamping assembly is arranged at the bottom of the U-shaped bracket. A transmission assembly is arranged between the surfaces of the upper ends of the six rotating shafts and the fixing plate.

[0007] Preferably, the clamping assembly includes: a T-shaped movable rod and a fixing bolt. The T-shaped movable rod is horizontally movably penetrated and arranged on one side of the bottom of the U-shaped bracket. A first clamping plate is fixedly installed at one end of the T-shaped movable rod. A return spring is sleeved on the surface of one end of the T-shaped movable rod, and one end of the return spring is fixedly connected to the surface of the first clamping plate. The other end of the return spring is fixedly connected to one side of the bottom of the U-shaped bracket. The fixing bolt is horizontally threadedly installed on the other side of the bottom of the U-shaped bracket. A second clamping plate is rotatably installed at one end of the fixing bolt, and the second clamping plate is symmetrically arranged with the first clamping plate. Guide rods are symmetrically and fixedly installed on one side of the second clamping plate, and one end of the guide rod is movably penetrated to the outside of the other side of the bottom of the U-shaped bracket.

[0008] Preferably, a bearing is arranged on the surface of one end of the fixing bolt, and the inner ring of the bearing is fixedly connected to the surface of the fixing bolt, and the outer ring of the bearing is fixedly connected to the inside of the second clamping plate.

[0009] Preferably, a plurality of rubber protrusions are arranged at equal intervals in an array on the surfaces of one side of the second clamping plate and one side of the first clamping plate.

[0010] Preferably, the transmission assembly includes: a servo motor and a second gear. The servo motor is fixedly installed at the middle position on the top of the fixing plate. The output end of the servo motor extends to the lower part of the fixing plate. A first gear is fixedly installed at the end of the output end of the servo motor. There are six second gears, and the six second gears are respectively fixedly installed on the surfaces of the upper ends of the rotating shafts. One side of the second gear is meshed with the adjacent side of the first gear.

[0011] Preferably, the diameter of the first gear is three times the diameter of the second gear.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The present utility model is provided with components such as an ultrasonic cleaner, a clamping assembly, and a transmission assembly. Among the six clamping assemblies evenly distributed below the fixed plate, six ceramic substrates can be clamped simultaneously. Then, the six clamped ceramic substrates are driven by the transmission assembly to rotate slowly, and under the combined action of the ultrasonic cleaner, the water in the cleaning bucket can flow rapidly, better washing the ceramic substrates immersed in the water. This process is hardly affected by human factors, improving the water washing effect and further enhancing the cleaning efficiency.

[0014] 2. The present utility model is provided with components such as a U-shaped bracket and a clamping assembly. The clamping assembly is arranged below the U-shaped bracket at the bottom of the six rotation shafts evenly distributed along the circumference. During the clamping of the ceramic substrate, the reset spring is compressed and contracted under force, generating a reverse force to push the first clamping plate to closely adhere to the surface of the ceramic substrate, so as to reduce the damage caused by hard contact during the clamping of the ceramic substrate and protect the clamping of the ceramic substrate. At the same time, the rubber protrusions on the surfaces of one side of the second clamping plate and one side of the first clamping plate can increase the friction force with the ceramic substrate and improve the clamping stability of the ceramic substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the main sectional view schematic diagram of the present utility model;

[0016] Figure 2 is the bottom sectional view schematic diagram of the present utility model;

[0017] Figure 3 is the three-dimensional schematic diagram of the partial structure of the U-shaped bracket and the clamping assembly of the present utility model.

[0018] In the figure: 1, base; 2, cleaning bucket; 201, ultrasonic cleaner; 3, electric cylinder; 4, fixed plate; 5, rotating shaft; 6, U-shaped bracket; 7, clamping assembly; 701, T-shaped movable rod; 702, first clamping plate; 703, reset spring; 704, fixing bolt; 705, second clamping plate; 706, guide rod; 8, transmission assembly; 801, servo motor; 802, first gear; 803, second gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-3, an embodiment provided by the present utility model: a processing and cleaning device for a ceramic substrate, comprising: a base 1, a cleaning barrel 2 is fixedly installed on the top of the base 1, and an ultrasonic cleaner 201 is fixedly installed on the inner bottom of the cleaning barrel 2. Electric cylinders 3 are symmetrically and fixedly installed on the top of the base 1. Through parameter setting, the output ends of the two electric cylinders 3 perform synchronous telescoping. A fixing plate 4 is fixedly installed between the output ends of the two electric cylinders 3. Six rotating shafts 5 are rotatably installed at equal intervals along the circumference in the vertical direction in the middle of the fixing plate 4. The surface of the upper end of the rotating shaft 5 is rotatably installed inside the fixing plate 4 through a bearing. By setting the bearing, the rotation stability of the rotating shaft 5 is improved. A U-shaped bracket 6 is fixedly installed at the bottom of the rotating shaft 5, and a clamping assembly 7 is arranged at the bottom of the U-shaped bracket 6. Through the setting of the clamping assembly 7, when clamping the ceramic substrate, it is convenient to reduce the damage caused by hard contact during the clamping process of the ceramic substrate, and play a protective role in clamping the ceramic substrate. A transmission assembly 8 is arranged between the surfaces of the upper ends of the six rotating shafts 5 and the fixing plate 4. Through the setting of the transmission assembly 8, the clamped ceramic substrate rotates slowly inside the cleaning barrel 2, so that the water in the cleaning barrel 2 flows rapidly, better washing the ceramic substrate immersed in water. This process is hardly affected by human factors, improving the water washing effect and further improving the cleaning efficiency.

[0021] Please refer to Figures 1-3, in the embodiment of the present utility model: The clamping assembly 7 includes a T-shaped movable rod 701 and a fixing bolt 704. The T-shaped movable rod 701 is horizontally movably arranged through one side of the bottom of the U-shaped bracket 6. One end of the T-shaped movable rod 701 is fixedly installed with a first clamping plate 702. A return spring 703 is sleeved on the surface of one end of the T-shaped movable rod 701, and one end of the return spring 703 is fixedly connected to the surface of the first clamping plate 702, and the other end of the return spring 703 is fixedly connected to one side of the bottom of the U-shaped bracket 6. The fixing bolt 704 is horizontally threadedly installed on the other side of the bottom of the U-shaped bracket 6. One end of the fixing bolt 704 is rotatably installed with a second clamping plate 705, and the second clamping plate 705 is symmetrically arranged with the first clamping plate 702. One side of the second clamping plate 705 is symmetrically and fixedly installed with guide rods 706, and one end of the guide rods 706 movably penetrates to the outside of the other side of the bottom of the U-shaped bracket 6. The ceramic substrate to be cleaned is vertically placed between the second clamping plate 705 and the first clamping plate 702. By rotating the fixing bolt 704 to move towards the first clamping plate 702, the second clamping plate 705 rotatably installed at one end of the fixing bolt 704 approaches the ceramic substrate side under the action of the guide rods 706. After the fixing bolt 704 rotates in place, the second clamping plate 705 and the first clamping plate 702 clamp on both sides of the ceramic substrate, and during the clamping of the ceramic substrate, the return spring 703 is squeezed and contracted, generating a reverse force to push the first clamping plate 702 to closely adhere to the surface of the ceramic substrate, so as to reduce the damage caused by hard contact during the clamping of the ceramic substrate and play a protective role in the clamping of the ceramic substrate.

[0022] Please refer to Figure 3 , in the embodiment of the present utility model: A bearing is arranged on the surface of one end of the fixing bolt 704, and the inner ring of the bearing is fixedly connected to the surface of the fixing bolt 704, and the outer ring of the bearing is fixedly connected to the inside of the second clamping plate 705. Through the bearing arrangement, the fixing bolt 704 can freely rotate inside the second clamping plate 705, so that the fixing bolt 704 can push the second clamping plate 705 to move during the rotation and movement.

[0023] Please refer to Figure 3 , in the embodiment of the present utility model: A plurality of rubber protrusions are equidistantly arranged in an array on the surfaces of one side of the second clamping plate 705 and one side of the first clamping plate 702. When the second clamping plate 705 and the first clamping plate 702 clamp and fix both sides of the ceramic substrate, the friction between the rubber protrusions and the ceramic substrate is increased, and the clamping stability of the ceramic substrate is improved.

[0024] Please refer to Figures 1-2, in the embodiment of the present utility model: The transmission assembly 8 includes a servo motor 801 and a second gear 803. The servo motor 801 is fixedly installed at the middle position on the top of the fixing plate 4, and the output end of the servo motor 801 extends below the fixing plate 4. A first gear 802 is fixedly installed at the end of the output end of the servo motor 801. There are six second gears 803, and the six second gears 803 are respectively fixedly installed on the surface of the upper end of the rotating shaft 5. One side of the second gear 803 is meshed with the adjacent side of the first gear 802. After clamping six ceramic substrates, first, the output ends of the two electric cylinders 3 drive the fixing plate 4 to descend, so that the clamped ceramic substrates descend into the inside of the cleaning barrel 2 and are immersed in water. Then, start the ultrasonic cleaner 201 and the servo motor 801. The ultrasonic cleaner 201 performs ultrasonic cleaning on the ceramic substrates. At the same time, the output end of the servo motor 801 drives the first gear 802 to slowly rotate, so that the first gear 802 is respectively meshed with the six second gears 803 fixed on the surface of the upper end of the rotating shaft 5 at the same time, causing the rotating shaft 5 to slowly rotate itself. At this time, the ceramic substrates clamped below the U-shaped bracket 6 at the bottom of the rotating shaft 5 slowly rotate inside the cleaning barrel 2, causing the water in the cleaning barrel 2 to flow rapidly, better washing the ceramic substrates immersed in water. This process is hardly affected by human factors, improving the water washing effect and further improving the cleaning efficiency.

[0025] Please refer to Figure 2 , in the embodiment of the present utility model: The diameter of the first gear 802 is three times the diameter of the second gear 803. Since the diameter of the first gear 802 is much larger than the diameter of the second gear 803, there is a certain distance between two adjacent second gears 803. During the rotation of the six second gears 803, the ceramic substrates clamped below two adjacent second gears 803 will not interfere with each other.

[0026] Working principle: When the power is turned on, during the cleaning process of the ceramic substrate, first place the ceramic substrate to be cleaned vertically between the second clamping plate 705 and the first clamping plate 702. By rotating the fixing bolt 704 to move in the direction of the first clamping plate 702, the second clamping plate 705 rotatably installed at one end of the fixing bolt 704 approaches the ceramic substrate side under the action of the guide rod 706. After the fixing bolt 704 rotates in place, the second clamping plate 705 and the first clamping plate 702 are clamped on both sides of the ceramic substrate, and during the clamping of the ceramic substrate, the return spring 703 is compressed and contracted under force, generating a reverse force to push the first clamping plate 702 to closely adhere to the surface of the ceramic substrate, so as to reduce the damage caused by hard contact during the clamping of the ceramic substrate and play a protective role. After that, the output ends of the two electric cylinders 3 drive the fixing plate 4 to descend, so that the clamped ceramic substrate descends into the interior of the cleaning bucket 2 and is immersed in water. Then, start the ultrasonic cleaner 201 and the servo motor 801. The ultrasonic cleaner 201 performs ultrasonic cleaning on the ceramic substrate. At the same time, the output end of the servo motor 801 drives the first gear 802 to slowly rotate, so that the first gear 802 meshes with the second gears 803 fixed on the upper surfaces of the six rotating shafts 5 respectively at the same time, causing the rotating shafts 5 to slowly rotate themselves. At this time, the ceramic substrate clamped under the U-shaped bracket 6 at the bottom of the rotating shaft 5 slowly rotates in the cleaning bucket 2, making the water in the cleaning bucket 2 flow rapidly, and better washing the ceramic substrate immersed in water. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0027] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A processing and cleaning device for a ceramic substrate, comprising: A base (1), characterized in that: a cleaning bucket (2) is fixedly mounted on the top of the base (1), and an ultrasonic cleaner (201) is fixedly mounted on the inner bottom of the cleaning bucket (2); an electric cylinder (3) is symmetrically fixedly mounted on the top of the base (1); a fixing plate (4) is fixedly mounted between the output ends of two of the electric cylinders (3); and six rotating shafts (5) are equidistantly mounted in a vertical direction on the middle of the fixing plate (4) for rotation along a circle; a U-shaped bracket (6) is fixedly mounted on the bottom of the rotating shaft (5), and a clamping assembly (7) is provided at the bottom of the U-shaped bracket (6); and a transmission assembly (8) is provided between the surfaces of the upper ends of the six rotating shafts (5) and the fixing plate (4).

2. The processing and cleaning device for ceramic substrates according to claim 1, characterized in that: The clamping assembly (7) comprises: a T-shaped movable rod (701) and a fixing bolt (704); the T-shaped movable rod (701) is movable in the horizontal direction and penetrates through one side of the bottom of the U-shaped bracket (6); a first clamping plate (702) is fixedly installed on one end of the T-shaped movable rod (701); a return spring (703) is sleeved on the surface of one end of the T-shaped movable rod (701); and one end of the return spring (703) is fixedly connected to the surface of the first clamping plate (702); The other end is fixedly connected to one side of the bottom of the U-shaped bracket (6), and the fixing bolt (704) is threadedly installed in the horizontal direction on the other side of the bottom of the U-shaped bracket (6). One end of the fixing bolt (704) is rotatably installed with a second clamping plate (705), and the second clamping plate (705) is symmetrically arranged with the first clamping plate (702). One side of the second clamping plate (705) is symmetrically fixedly installed with a guide rod (706), and one end of the guide rod (706) is movably inserted into the outside of the other side of the bottom of the U-shaped bracket (6).

3. The processing and cleaning device for ceramic substrates according to claim 2, characterized in that: A bearing is provided on the surface of one end of the fixing bolt (704), and the inner ring of the bearing is fixedly connected to the surface of the fixing bolt (704), and the outer ring of the bearing is fixedly connected to the inside of the second clamping plate (705).

4. The processing and cleaning device for ceramic substrates according to claim 2, characterized in that: A plurality of rubber protrusions are arranged in an equidistant array on the surface of one side of the second clamping plate (705) and one side of the first clamping plate (702).

5. The processing and cleaning device for ceramic substrates according to claim 1, characterized in that: The transmission assembly (8) comprises: a servo motor (801) and a second gear (803); the servo motor (801) is fixedly mounted at a middle position on the top of the fixed plate (4); the output end of the servo motor (801) extends to the bottom of the fixed plate (4); a first gear (802) is fixedly mounted at the end of the output end of the servo motor (801); six second gears (803) are provided, and the six second gears (803) are respectively fixedly mounted on the surface of the upper end of the rotating shaft (5); one side of the second gear (803) is meshed with an adjacent side of the first gear (802).

6. The processing and cleaning device for ceramic substrates according to claim 5, characterized in that: The diameter of the first gear (802) is three times the diameter of the second gear (803).

Citation Information

Patent Citations

  • Processing and cleaning device for ceramic substrate

    CN219130103U