Rapid chopping device for gelatin raw materials
By designing a quick chopping device for gelatin raw materials, using crushing rollers and servo motors for rapid chopping, and grading screening through multi-layer screens, the problem of incomplete grinding of gelatin in the prior art is solved, and efficient chopping and grading screening of gelatin is achieved.
Patent Information
- Application Number
- CN202421169729.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing gelatin crushing devices are unable to efficiently chop gelatin and lack grading screening, resulting in the presence of unfinished broken gelatin.
A quick chopping device for gelatin raw materials was designed, and it was quickly chopped using crushing rollers and servo motors, and was graded through a multi-layer screen to ensure that the gelatin was completely broken and gelatin of different specifications and sizes were obtained.
Efficient chopping and grading screening of gelatin is achieved, reducing unbreaked gelatin, ensuring complete crushing of gelatin and obtaining different specifications and sizes.
Smart Images

Figure CN222918738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gelatin crushing, in particular to a device for quickly chopping gelatin raw materials. Background Art
[0002] Gelatin is a macromolecular hydrophilic colloid and is the product of partial hydrolysis of collagen. It can be divided into photographic gelatin, edible gelatin and industrial gelatin according to its properties and uses. According to different uses, the quality requirements for gelatin are also different. When used as a binder, the main requirement is the bonding strength. When used in the fields of photography, food, medicine, etc., the purity of the product is emphasized. After the gelatin is produced, the cooled and formed block-shaped gelatin needs to be crushed to obtain the required gelatin size.
[0003] The existing technologies have the following problems:
[0004] The existing publication (announcement) number: CN218554331U discloses a gelatin crushing device that is not easily blocked and has low energy consumption, including a device body, and a crushing bin is arranged inside the device body. This gelatin crushing device that is not easily blocked and has low energy consumption adds block-shaped gelatin into the hopper, and then starts the feeding motor. The feeding motor drives the spiral conveyor shaft to rotate at a constant speed, and the spiral conveyor shaft conveys the block-shaped gelatin. When the gelatin with a larger volume passes through the inside of the fixed seat, it will be subjected to the extrusion force generated by the gelatin conveying, and at this time it will be chopped by the crushing blades, so as to realize the pre-crushing treatment of the gelatin. However, this utility model cannot chop the gelatin efficiently, and there is no grading and screening, so there will be gelatin that has not been completely crushed.
[0005] Therefore, we propose a device for quickly chopping gelatin raw materials to solve the above drawbacks. Content of the Utility Model
[0006] The purpose of the utility model is to provide a device for quickly chopping gelatin raw materials to solve the defects existing in the prior art.
[0007] To achieve the above object, the utility model adopts the following technical solutions: A rapid gelatin raw material shredding device, including a housing, a first protective housing is arranged above the right side of the housing, a first servo motor is arranged inside the first protective housing, a second protective housing is arranged above the left side of the housing, a second servo motor is arranged inside the second protective housing, a first crushing roller is arranged between the inner walls of the housing, and one end of the first crushing roller is connected to the output end of the second servo motor. A second crushing roller is rotatably connected below the first crushing roller, and the second crushing roller is fixed between the inner walls of the housing. One end of the second crushing roller is connected to the output end of the first servo motor. A first screen is arranged between the inner walls of the housing below the second crushing roller. A second base is arranged on the inner wall of the housing on the left side of the top of the first screen. A second electric telescopic machine is arranged on the second base. A fixing plate is fixedly installed at the top of the second electric telescopic machine. Fixing frames are arranged on both sides of the fixing plate, and a fixing shaft is arranged at the other end of the fixing frame. A first base is arranged on the inner wall of the housing on the right side of the top of the first screen. A first electric telescopic machine is arranged on the first base. A push plate is arranged at the top of the first electric telescopic machine. Slide rails are symmetrically arranged at the bottom of the housing. A collection box is arranged at the bottom of the housing. A handle is arranged on the surface of the collection box. A central controller is arranged on the right side of the surface of the housing.
[0008] Preferably, a feed hopper is communicated with the top of the housing.
[0009] Preferably, a discharge hopper is arranged below the left side of the housing.
[0010] Preferably, a roller is rotatably connected to the fixing shaft.
[0011] Preferably, pulleys are symmetrically arranged at the bottom of the collection box, and the pulleys are slidably connected to the slide rails.
[0012] Preferably, a second screen is arranged between the inner walls of the housing above the collection box.
[0013] Preferably, an observation window is arranged above the surface of the housing.
[0014] Preferably, the central controller is electrically connected to the first servo motor, the first electric telescopic machine, the second servo motor and the second electric telescopic machine through wires.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. In the utility model, the gelatin is quickly shredded by setting the crushing roller, and the existence of multiple groups of crushing rollers can reduce the falling of unshredded gelatin.
[0017] 2. In the utility model, the shredded gelatin is screened by setting the first screen and the second screen, so as to obtain gelatin with different specifications and sizes after crushing.
[0018] 3. In the present utility model, the gelatin crushed by the crushing roller is secondarily crushed by arranging rollers, so that the gelatin can be completely crushed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a cross-sectional view of a rapid gelatin raw material shredding device proposed by the present utility model;
[0021] Figure 2 It is a front view of a rapid gelatin raw material shredding device proposed by the present utility model;
[0022] Figure 3 It is a roller structure diagram of a rapid gelatin raw material shredding device proposed by the present utility model;
[0023] Figure 4 For Figure 1 An enlarged schematic view of A in
[0024] Figure 5 It is a three-dimensional view of a rapid gelatin raw material shredding device proposed by the present utility model.
[0025] LEGEND DESCRIPTION:
[0026] 1. Outer shell; 2. Feeding hopper; 3. First crushing roller; 4. Second crushing roller; 5. Pusher plate; 6. First servo motor; 7. First protective shell; 8. First electric telescopic machine; 9. First base; 10. Second sieve; 11. Collection box; 12. Discharge hopper; 13. First sieve; 14. Second protective shell; 15. Second servo motor; 16. Observation window; 17. Central controller; 18. Handle; 19. Roller; 20. Fixed shaft; 21. Second electric telescopic machine; 22. Fixed frame; 23. Fixed plate; 24. Second base; 25. Pulley; 26. Slide rail. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] Please refer to Figures 1-5 , a rapid shredding device for gelatin raw materials, comprising a housing 1. A first protective housing 7 is arranged above the right side of the housing 1. A first servo motor 6 is arranged inside the first protective housing 7. A second protective housing 14 is arranged above the left side of the housing 1. A second servo motor 15 is arranged inside the second protective housing 14. A first crushing roller 3 is arranged between the inner walls of the housing 1, and one end of the first crushing roller 3 is connected to the output end of the second servo motor 15. A second crushing roller 4 is rotatably connected below the first crushing roller 3, and the second crushing roller 4 is fixed between the inner walls of the housing 1. One end of the second crushing roller 4 is connected to the output end of the first servo motor 6. A first screen 13 is arranged between the inner walls of the housing 1 below the second crushing roller 4. A second base 24 is arranged on the inner wall of the housing 1 on the left side of the top of the first screen 13. A second electric telescopic machine 21 is arranged on the second base 24. A fixing plate 23 is fixedly installed at the top of the second electric telescopic machine 21. Fixing frames 22 are arranged on both sides of the fixing plate 23, and the other ends of the fixing frames 22 are provided with fixing shafts 20. A first base 9 is arranged on the inner wall of the housing 1 on the right side of the top of the first screen 13. A first electric telescopic machine 8 is arranged on the first base 9. A push plate 5 is arranged at the top of the first electric telescopic machine 8. Slide rails 26 are symmetrically arranged at the bottom of the housing 1. A collection box 11 is arranged at the bottom of the housing 1. A handle 18 is arranged on the surface of the collection box 11. A central controller 17 is arranged on the right side of the surface of the housing 1.
[0030] In this embodiment: a feed hopper 2 is communicated and arranged at the top of the housing 1.
[0031] Specifically, the operation of feeding the housing 1 is completed through the feeding hopper 2.
[0032] In this embodiment: a discharge hopper 12 is provided below the left side of the housing 1.
[0033] Specifically, the screened gelatin raw material is obtained through the discharge hopper 12.
[0034] In this embodiment: the fixed shaft 20 is rotatably connected with a roller 19.
[0035] Specifically, the gelatin that is not completely broken to the standard is secondarily broken through the roller 19.
[0036] In this embodiment: pulleys 25 are symmetrically arranged at the bottom of the collection box 11, and the pulleys 25 are slidably connected with a slide rail 26.
[0037] Specifically, the collection box 11 is conveniently and quickly pulled through the sliding of the pulleys 25 on the slide rail 26.
[0038] In this embodiment: a second screen 10 is arranged between the inner walls of the housing 1 above the collection box 11.
[0039] Specifically, the broken gelatin products are secondarily screened through the second screen 10, and thus gelatins of different grade sizes and specifications are obtained.
[0040] In this embodiment: an observation window 16 is arranged above the surface of the housing 1.
[0041] Specifically, the working conditions inside the housing 1 can be observed through the observation window 16.
[0042] In this embodiment: the central controller 17 is electrically connected to the first servo motor 6, the first electric telescopic machine 8, the second servo motor 15, and the second electric telescopic machine 21 through wires.
[0043] Specifically, the first servo motor 6, the first electric telescopic machine 8, the second servo motor 15, and the second electric telescopic machine 21 are controlled through the central controller 17.
[0044] In this embodiment: the controller is of an existing structure, and the control circuit can be realized through simple programming by those skilled in the art. It belongs to the common knowledge in this field. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.
[0045] Working principle: During use, put gelatin into the outer shell 1 from the feed hopper 2. Start the first servo motor 6 and the second servo motor 15 through the central controller 17, and then start the first crushing roller 3 and the second crushing roller 4 to work and crush the gelatin. The crushed gelatin falls onto the first screen 13. The qualified products will continue to fall. Start the second electric telescopic machine 21 to repeatedly roll the roller 19 through the fixing plate 23 and the fixing frame 22, so as to break up the gelatin of unqualified size. At the same time, start the first electric telescopic machine 8 to use the push plate 5 to stir the gelatin on the first screen 13 to avoid accumulation. The gelatin that falls onto the second screen 10 will be screened again. The gelatin that passes through the screening will fall into the collection box 11, and the gelatin that does not pass through the screening can be obtained through the discharge hopper 12. In addition, the collection box 11 can be pulled out from the slide rail 26 by the pulley 25 through the handle 18 to obtain the raw materials inside it.
[0046] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A gelatin raw material rapid chopping device, comprising a housing (1), characterized in that: A first protective shell (7) is arranged above the right side of the shell (1), and a first servo motor (6) is arranged inside the first protective shell (7). A second protective shell (14) is arranged above the left side of the shell (1), and a second servo motor (15) is arranged inside the second protective shell (14). A first crushing roller (3) is arranged between the inner walls of the shell (1), and one end of the first crushing roller (3) is connected to the output end of the second servo motor (15). A second crushing roller (4) is rotatably connected below the first crushing roller (3), and the second crushing roller (4) is fixed between the inner walls of the shell (1), and one end of the second crushing roller (4) is connected to the output end of the first servo motor (6). A first screen (13) is arranged between the inner walls of the shell (1) and below the second crushing roller (4), and the top left side of the first screen (13) is located at the outer wall of the shell (1). 1) A second base (24) is arranged on the inner wall, a second electric telescopic machine (21) is arranged on the second base (24), a fixing plate (23) is fixedly installed on the top of the second electric telescopic machine (21), fixing frames (22) are arranged on both sides of the fixing plate (23), and a fixing shaft (20) is arranged on the other end of the fixing frame (22), a first base (9) is arranged on the inner wall of the shell (1) on the right side of the top of the first screen (13), a first electric telescopic machine (8) is arranged on the first base (9), a push plate (5) is arranged on the top of the first electric telescopic machine (8), a slide rail (26) is symmetrically arranged on the bottom of the shell (1), a collection box (11) is arranged on the bottom of the shell (1), a handle (18) is arranged on the surface of the collection box (11), and a central controller (17) is arranged on the right side of the surface of the shell (1).
2. A gelatin raw material rapid shredding device according to claim 1, characterized in that: A feed hopper (2) is provided on the top of the shell (1).
3. The gelatin raw material rapid shredding device according to claim 1, characterized in that: A lower hopper (12) is arranged at the lower left side of the housing (1).
4. The gelatin raw material rapid shredding device according to claim 1, characterized in that: The fixed shaft (20) is rotatably connected to a roller (19).
5. The gelatin raw material rapid shredding device according to claim 1, characterized in that: The bottom of the collecting box (11) is symmetrically provided with pulleys (25), and the pulleys (25) are slidably connected to the slide rails (26).
6. The gelatin raw material rapid shredding device according to claim 1, characterized in that: A second screen (10) is arranged between the inner walls of the outer shell (1) and above the collecting box (11).
7. The gelatin raw material rapid shredding device according to claim 1, characterized in that: An observation window (16) is provided above the surface of the housing (1).
8. The gelatin raw material rapid shredding device according to claim 1, characterized in that: The central controller (17) is electrically connected to the first servo motor (6), the first electric telescopic machine (8), the second servo motor (15) and the second electric telescopic machine (21) via wires.
Citation Information
Patent Citations
Gelatin crushing device not easy to block and low in energy consumption
CN218554331U