Single-channel tablet counting machine

By designing a single-channel digital chip machine, using multiple conveying mechanisms to achieve material separation and counting, the problem of inaccurate material collection when packaging bags are put into the box is solved, ensuring the consistent quantity of each box and improving user experience.

CN222921908UActive Publication Date: 2025-05-30WENZHOU WEIPAI MASCH CO LTD
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Patent Information

Application Number
CN202422081802.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-05-30
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When the existing packaging machinery is put into the box, it is difficult to accurately collect alcohol cotton pads, resulting in a different number of each box, affecting the user experience.

Method used

A single-channel digital chip machine is designed, including a frame body, a feeding device, a conveying device, a counting mechanism, a box device and a flip device. By providing at least two conveying mechanisms, the conveyor belt near the box device is faster than the speed near the feeding device, and the separation and counting of materials are achieved.

Benefits of technology

Accurate counting and separation of materials is achieved, which is easy to enter the box and packaging, ensuring the consistent quantity of each box and improving user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222921908U_ABST
Patent Text Reader

Abstract

The utility model discloses a single-channel tablet counting machine. The problem that according to an existing packaging machine, packaging bags are difficult to collect when entering boxes is solved. The device comprises a feeding device, the conveying device is arranged behind the feeding device and used for receiving materials conveyed by the feeding device, the conveying device comprises at least two conveying mechanisms, and each conveying mechanism comprises a conveying belt; the counting mechanism is arranged at the discharging end of the conveying device and used for counting when the conveying device conveys and discharges materials; the material box device is arranged behind the discharging end of the conveying device and used for receiving the materials conveyed by the conveying device; the conveying belts on the different conveying mechanisms are arranged in a linear shape, and the speed of the conveying belt close to the material box device is higher than that of the conveying belt close to the feeding device. At least two conveying mechanisms are arranged, the speed of the conveying belt close to the material box device is higher than that of the conveying belt close to the feeding device, and therefore materials machined in the same batch can be separated through the conveying mechanisms, and material counting is facilitated.
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Description

Technical Field

[0001] The utility model relates to a packaging machine, in particular to a single-channel tablet counting machine. Background Art

[0002] Packaging machinery refers to machinery that can complete all or part of the product and commodity packaging process. The packaging process includes main processes such as filling, wrapping, and sealing, as well as related front and back processes, such as cleaning, stacking, cutting, and disassembling. In addition, packaging also includes processes such as metering or stamping on the packaging. Using mechanical packaging products can improve productivity, reduce labor intensity, meet the needs of large-scale production, and meet the requirements of cleanliness and hygiene. A packaging machine is a machine that packages products and plays a role in protection and aesthetics. During the packaging process of alcohol cotton pads, etc., the raw materials are usually cut and folded to form block-shaped alcohol cotton pads. After folding, the block-shaped alcohol cotton pads are loaded into the packaging film. In actual processing, the alcohol cotton pads are relatively thin and small in volume. Therefore, existing packaging machines usually process several packaged alcohol cotton pads at one time, and some packaged alcohol cotton pads processed by packaging machines are also loaded into the packaging box as a whole in two or three pieces. Since the alcohol cotton pads (products) after being loaded into the packaging bag are small in volume and closely attached, it makes the products inaccurate when stacked and metered, and the number in each box is different after being put into the box, affecting the user experience. Content of the Utility Model

[0003] To solve the problem of difficult collection when the existing packaging machinery puts the packaging bag into the box in the background art, the utility model provides a single-channel tablet counting machine.

[0004] The technical solution of the utility model is: a single-channel tablet counting machine, including a frame body, and further including:

[0005] A feeding device, arranged on the frame body and used for feeding materials;

[0006] A conveying device, arranged behind the feeding device and used for receiving the materials conveyed by the feeding device. The conveying device includes at least two conveying mechanisms, and each conveying mechanism includes a conveyor belt;

[0007] A counting mechanism, arranged at the discharge end of the conveying device and used for counting when the conveying device conveys and discharges materials;

[0008] A material box device, arranged behind the discharge end of the conveying device and used for receiving the materials conveyed by the conveying device; the conveyor belts on different conveying mechanisms are arranged in a "one" shape, and the conveyor belt speed near the material box device is faster than the conveyor belt speed near the feeding device.

[0009] As a further improvement of the utility model, it further includes:

[0010] The flipping device is arranged on the frame and is used to receive the horizontal materials on the cartridge device and flip the materials into a vertical setting.

[0011] The first material pushing mechanism is used to push the horizontally arranged materials on the cartridge device onto the flipping device.

[0012] As a further improvement of the present utility model, a waste cleaning mechanism is arranged on the feeding device. The waste cleaning mechanism is connected to the conveying device. The waste cleaning mechanism is arranged to swing relative to the frame and discharges the waste through rotation.

[0013] As a further improvement of the present utility model, a baffle is arranged on the conveying mechanism. The baffle is arranged on at least one side of the conveyor belt to limit the materials on the conveyor belt.

[0014] As a further improvement of the present utility model, there are four conveying mechanisms. The conveyor belts on different conveying mechanisms are arranged in sequence and the conveying speeds increase in sequence.

[0015] As a further improvement of the present utility model, the cartridge device includes a cartridge receiving box for accommodating materials. The cartridge receiving box has a first position for receiving materials and a second position for facilitating the material pushing of the first material pushing mechanism. The first material pushing mechanism is arranged below the conveying mechanism.

[0016] As a further improvement of the present utility model, the cartridge device includes two cartridge conveyor belts. A material supporting plate is arranged on the cartridge conveyor belts. The material supporting plates on the two cartridge conveyor belts cooperate with each other to form the cartridge receiving box.

[0017] As a further improvement of the present utility model, a flipping conveyor belt and a plurality of flipping cartridges are arranged on the flipping device. The flipping cartridges are arranged on the flipping conveyor belt. The flipping cartridges have a first position for horizontal feeding of materials in a horizontal setting and a second position for conveying by the flipping conveyor belt and flipping the horizontal materials into a vertical setting.

[0018] As a further improvement of the present utility model, a second material pushing mechanism is further included and is used to horizontally push out the vertical materials on the flipping cartridges.

[0019] The material combining plate is arranged on the frame and is used to receive the vertical materials on the flipping device.

[0020] As a further improvement of the present utility model, a material combining groove and a material receiving groove are arranged on the material combining plate. The material receiving groove is arranged corresponding to the flipping cartridges. Each material receiving groove is connected to the material combining groove.

[0021] The beneficial effects of the present utility model are as follows: at least two conveying mechanisms are provided, and the conveyor belt speed near the material box device is faster than that near the feeding device. In this way, the materials processed in the same batch can be separated by the conveying mechanism, facilitating counting. The present utility model also has the advantages of simple structure, convenient assembly, reliable operation, and long service life. Brief Description of the Drawings

[0022] Attached Figure 1 is a schematic structural diagram of an embodiment of the present utility model.

[0023] Attached Figure 2 is a schematic structural diagram of another direction of an embodiment of the present utility model.

[0024] Attached Figure 3 is a schematic structural diagram of the material box device of an embodiment of the present utility model.

[0025] Attached Figure 4 is a schematic structural diagram of the flipping device of an embodiment of the present utility model.

[0026] Attached Figure 5 is a schematic structural diagram of the material combining plate of an embodiment of the present utility model.

[0027] In the figure, 1 is the frame body; 2 is the feeding device; 21 is the waste cleaning mechanism; 3 is the conveying device; 31 is the conveying mechanism; 311 is the conveyor belt; 312 is the baffle; 4 is the counting mechanism; 5 is the material box device; 51 is the material box receiving box; 52 is the material box conveyor belt; 53 is the material supporting plate; 6 is the flipping device; 61 is the flipping conveyor belt; 62 is the flipping material box; 7 is the first material pushing mechanism; 8 is the second material pushing mechanism; 9 is the material combining plate; 91 is the material combining groove; 92 is the material receiving groove. Detailed Description of the Specific Embodiment

[0028] The following further describes the embodiments of the present utility model with reference to the drawings:

[0029] From Figure 1 Combined with Figures 2 - 5 As shown, a single-channel counting machine includes a frame body 1 and further includes:

[0030] A feeding device 2, provided on the frame body 1 for feeding materials;

[0031] A conveying device 3, provided behind the feeding device 2 for receiving the materials conveyed by the feeding device 2. The conveying device 3 includes at least two conveying mechanisms 31, and the conveying mechanism 31 includes a conveyor belt 311;

[0032] A counting mechanism 4, provided at the discharge end of the conveying device 3 for counting when the conveying device 3 conveys and discharges materials; the counting mechanism generally includes a counting frame and a photoelectric induction element provided on the counting frame;

[0033] The cartridge device 5 is arranged behind the discharge end of the conveying device 3 for receiving the materials conveyed by the conveying device 3; the conveyor belts on different conveying mechanisms 31 are arranged in a "one" shape, and the speed of the conveyor belt 311 near the cartridge device 5 is faster than that of the conveyor belt 311 near the feeding device 2. The beneficial effects of the present utility model are that at least two conveying mechanisms are provided, and the speed of the conveyor belt near the cartridge device is faster than that of the conveyor belt near the feeding device, so that the materials processed in the same batch can be separated by the conveying mechanism, which is convenient for counting the materials. The present utility model also has the advantages of simple structure, convenient assembly, reliable operation, and long service life.

[0034] The present utility model further includes: a turnover device 6 arranged on the frame for receiving the horizontal materials on the cartridge device 5 and turning the materials into a vertical setting; a first pushing mechanism 7 for pushing the horizontally arranged materials on the cartridge device 5 onto the turnover device 6. The setting of the turnover device can turn the horizontal materials, which is convenient for reliable feeding and box-packing, and has a simple structure.

[0035] A waste cleaning mechanism 21 is arranged on the feeding device 2, and the waste cleaning mechanism 21 is connected to the conveying device 3. The waste cleaning mechanism 21 is swingably arranged relative to the frame 1 and discharges the waste by rotation. The setting of the waste cleaning mechanism is convenient for discharging the waste. Generally, a waste collection box is arranged below the waste cleaning structure. This is convenient for waste collection and avoids waste from entering the packaging box.

[0036] A baffle 312 is arranged on the conveying mechanism 31, and the baffle 312 is arranged on at least one side of the conveyor belt 311 for limiting the materials on the conveyor belt 311. Specifically, there are four conveying mechanisms 31, and the conveyor belts 311 on different conveying mechanisms 31 are arranged in sequence and the conveying speeds increase in sequence. In this way, the materials processed or produced at one time, after entering the conveying mechanism through the feeding device, due to the different and gradually increasing conveying speeds of different conveying mechanisms, the materials will be separated, which is convenient for counting the materials one by one. Of course, in actual production, the conveyor belt speed can be controlled by a servo motor or other driving elements.

[0037] The cartridge device 5 includes a cartridge receiving box 51 for accommodating materials. The cartridge receiving box 51 has a first position when receiving materials and a second position convenient for the first pushing mechanism 7 to push the materials; the first pushing mechanism 7 is arranged below the conveying mechanism 31. Specifically, the cartridge device 5 includes two cartridge conveyor belts 52, and a material supporting plate 53 is arranged on the cartridge conveyor belts 52. The material supporting plates 53 on the two cartridge conveyor belts 52 cooperate with each other to form the cartridge receiving box 51. Such a structure is convenient for pushing the materials, reasonably utilizes the space on the frame, has a simple structure, the cartridge receiving box is convenient for lifting, and is convenient for the materials to be stacked horizontally one by one.

[0038] The described flipping device 6 is provided with a flipping conveyor belt 61 and a plurality of flipping bins 62. The flipping bins 62 are arranged on the flipping conveyor belt 61. The flipping bins 62 have a first position horizontally arranged for horizontal feeding of materials and a second position conveyed by the flipping conveyor belt 61 to turn the horizontal materials into a vertically arranged state. The setting of the flipping device facilitates turning the horizontal materials into a vertically arranged state, which is convenient for packaging into boxes.

[0039] The present utility model further includes a second pushing mechanism 8 for horizontally pushing out the vertical materials on the flipping bin 62, and a material combining plate 9 arranged on the frame body 1 for receiving the vertical materials on the flipping device 6. Specifically, the material combining plate 9 is provided with a material combining groove 91 and a material receiving groove 92. The material receiving grooves 92 are arranged corresponding to the flipping bins 62, and each material receiving groove 92 is connected to the material combining groove 91. The setting of the material combining plate facilitates combining the materials on different flipping bins in one place, which is convenient for packaging into boxes as needed, such as packaging 100 pieces, 50 pieces or 30 pieces, etc. into one box. It also enables the material box receiving box to collect fewer materials at one time, which is convenient for counting and avoids waste treatment after counting errors.

[0040] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. In addition, in the description of the present utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0042] Dear technicians, please note that although the present utility model has been described according to the above specific embodiments, the inventive concept of the present utility model is not limited to this utility model only. Any modification using the inventive concept of the present utility model will be included in the scope of protection of the patent right of the present utility model.

Claims

1. A single-channel chip counter, comprising a frame (1), characterized in that Also included: A feeding device (2) is arranged on the frame (1) and is used for feeding materials; A conveying device (3) is arranged behind the feeding device (2) and is used to receive materials conveyed by the feeding device (2), wherein the conveying device (3) comprises at least two conveying mechanisms (31), and the conveying mechanism (31) comprises a conveyor belt (311); A counting mechanism (4) is arranged at the discharge end of the conveying device (3) and is used for counting when the conveying device (3) is discharging materials; The material box device (5) is arranged behind the material discharge end of the conveying device (3) and is used to receive the material conveyed by the conveying device (3); the conveying belts on the different conveying mechanisms (31) are arranged in a straight line, and the speed of the conveying belt (311) near the material box device (5) is faster than the speed of the conveying belt (311) near the feeding device (2).

2. A single-channel chip counter according to claim 1, characterized in that Also includes: A turning device (6) is arranged on the frame and is used to receive horizontal materials on the material box device (5) and turn the materials into a vertical arrangement; The first material pushing mechanism (7) is used to push the material horizontally arranged on the material box device (5) onto the turning device (6).

3. A single-channel chip counter according to claim 1, characterized in that The feeding device (2) is provided with a waste removal mechanism (21), and the waste removal mechanism (21) is connected to the conveying device (3). The waste removal mechanism (21) is swingably arranged relative to the frame (1) and discharges waste by rotating.

4. A single-channel chip counter according to claim 1, characterized in that The conveying mechanism (31) is provided with a baffle (312), and the baffle (312) is provided on at least one side of the conveying belt (311) and is used to limit the material on the conveying belt (311).

5. A single-channel chip counter according to claim 1, characterized in that There are four conveying mechanisms (31), and the conveying belts (311) on the different conveying mechanisms (31) are arranged in sequence and the conveying speeds increase in sequence.

6. A single-channel chip counter according to claim 2, characterized in that The material box device (5) comprises a material box receiving box (51) for accommodating materials, the material box receiving box (51) having a first position for receiving materials and a second position for facilitating the first material pushing mechanism (7) to push materials; the first material pushing mechanism (7) is arranged below the conveying mechanism (31).

7. A single-channel chip counter according to claim 6, characterized in that The material box device (5) comprises two material box conveyor belts (52), and a material receiving plate (53) is provided on the material box conveyor belts (52). The material receiving plates (53) on the two material box conveyor belts (52) cooperate with each other to form the material box receiving box (51).

8. A single-channel chip counter according to claim 2, characterized in that The overturning device (6) is provided with an overturning conveyor belt (61) and a plurality of overturning material boxes (62). The overturning material boxes (62) are arranged on the overturning conveyor belt (61). The overturning material boxes (62) have a first position which is horizontally arranged for horizontal feeding of materials and a second position which is vertically arranged for being transported by the overturning conveyor belt (61) and causing horizontal materials to be overturned.

9. A single-channel chip counter according to claim 8, characterized in that It also includes a second material pushing mechanism (8) for pushing the vertical material on the flip material box (62) out horizontally; The material combining plate (9) is arranged on the frame (1) and is used to receive the vertical material on the turning device (6).

10. A single-channel chip counter according to claim 9, characterized in that The material combining plate (9) is provided with a material combining groove (91) and a material receiving groove (92), the material receiving groove (92) being arranged corresponding to the turning material box (62), and each material receiving groove (92) is connected to the material combining groove (91).