Anti-rewinding bamboo fiber winding device

By introducing anti-rolling components and automated resin addition systems into the bamboo fiber wrapping device, the cumbersome problems of rewinding and resin addition during the winding process are solved, and product quality and production efficiency are improved.

CN222933399UActive Publication Date: 2025-06-03SHAOYANG UNIV
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Patent Information

Application Number
CN202421515987.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-06-03
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

Existing bamboo fiber winding devices are prone to rewinding during the winding process, and personnel need to frequently add resin, which increases the working strength and cumbersomeness and is less automated.

Method used

A bamboo fiber winding device that prevents rewinding is designed. The anti-rewinding assembly is used to achieve compaction of the wound bamboo fibers through the adjustment structure, avoids rewinding, and automatically controls the resin addition through the unloading assembly and liquid level sensor to reduce manual intervention.

Benefits of technology

It effectively avoids the rewinding during the winding process, reduces the work intensity of workers, improves automation efficiency, and ensures that the bamboo fibers are completely impregnated with resin.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bamboo fiber winding devices, and discloses an anti-back-rolling bamboo fiber winding device which comprises a winding device body, the bottom end of the winding device body is fixedly connected with a base, one side of the top face of the base is fixedly connected with a resin groove, and the other side of the top face of the base is fixedly connected with an anti-back-rolling assembly. And the anti-back-rolling assembly comprises moving structures which are fixedly connected to the top face of the base in an axial symmetry mode, adjusting structures are arranged in the moving structures, supports are fixedly connected to the top faces of the moving structures, and pressing rollers are rotationally connected to the side faces of the supports. According to the anti-back-rolling bamboo fiber winding device, through the arrangement of the anti-back-rolling assembly, the adjusting structure adjusts the moving range of the moving structure in the vertical direction according to the number of layers of bamboo fibers wound on the mold, so that the moving structure always keeps compacting the bamboo fibers wound on the surface of the winding device; and the effect of avoiding the phenomenon that the bamboo fibers are rewound due to the fact that gaps appear during winding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bamboo fiber winding devices, and particularly relates to a bamboo fiber winding device for preventing reverse winding. Background Art

[0002] A bamboo fiber winding device is a device for manufacturing bamboo-wound composite materials. It continuously winds processing units such as bamboo fibers, bamboo strips, or bamboo bundles into a specific structure and function composite material. This technology utilizes the axial tensile strength and bending flexibility of bamboo, combines resin as an adhesive, winds it mechanically on a mold through mechanical winding, and then cures the resin to form the final product.

[0003] In the fiber winding device disclosed in the publication number CN612266666U, although in this fiber winding device, a plurality of take-up rollers are fixedly arranged along the circumferential direction of the winding cylinder on the periphery of the winding cylinder, and the fiber is sent from the fiber delivery position through a plurality of take-up rollers and a delivery pin to the winding object, where the fiber delivery position is the position where the fiber leaves the winding cylinder. Based on the above structure of the present utility model, the difference in the fiber delivery length can be reduced, thereby preventing a large change in the tension applied to the fiber.

[0004] However, this fiber winding device has the following disadvantages:

[0005] (1) When winding bamboo fibers onto the surface of the mold, the gaps that may exist between multiple layers of bamboo fibers may cause reverse winding of the bamboo fibers, and there is a lack of a structure to compact the wound bamboo fiber layers to avoid reverse winding and affect the quality of the final product;

[0006] (2) Before winding the bamboo fibers, it is necessary to add resin to the bamboo fibers to facilitate curing after winding. However, if too much resin is added at one time and not used up for a long time, the resin will solidify. Therefore, it is necessary for personnel to frequently add a small amount of resin to ensure that the bamboo fibers can be completely soaked in the resin. Frequent resin addition by personnel greatly increases the work intensity and the complexity of bamboo fiber winding, and the automation efficiency is low. Summary of the Utility Model

[0007] (1) Technical Problems to be Solved

[0008] The technical problem solved by the utility model is to provide a bamboo fiber winding device for preventing reverse winding with high practicability, simple operation, and relatively simple structure, which solves the problems of the lack of a structure to compact the wound bamboo fiber layers to avoid reverse winding and affect the quality of the final product, and the problem that frequent resin addition by personnel greatly increases the work intensity and the complexity of bamboo fiber winding, and the automation efficiency is low as mentioned in the above background art.

[0009] (2) Technical Solutions

[0010] To achieve the above object, the utility model is realized by the following technical solutions: An anti-backward-rolling bamboo fiber winding device includes a winding device. A base is fixedly connected to the bottom end of the winding device. A resin tank is fixedly connected to one side of the top surface of the base. An equipment plate is fixedly connected to the top surface of the resin tank. A blanking component is fixedly connected to the top surface of the equipment plate. An anti-backward-rolling component is fixedly connected to the other side of the top surface of the base.

[0011] The anti-backward-rolling component includes a moving structure fixedly connected to the top surface of the base in an axisymmetric manner. An adjusting structure is arranged inside the moving structure. A bracket is fixedly connected to the top surface of the moving structure. A pressure roller is rotatably connected to the side surface of the bracket.

[0012] Optionally, the moving structure includes a bottom plate fixedly connected to the top surface of the bottom plate. Lower side plates are fixedly connected to the top surface of the bottom plate in an axisymmetric manner. An upper side plate is slidably connected to the side surface of the lower side plate. A top plate is fixedly connected to the top surface of the upper side plate. A rotating hole is formed in the top surface of the top plate. The bottom surface of the top plate is fixedly connected to the bottom plate through a spring.

[0013] Optionally, a slider is fixedly connected to the side surface of the upper side plate. A chute is formed in the side surface of the lower side plate. The inner diameter of the chute fits with the slider. The slider is slidably connected inside the chute.

[0014] Optionally, the adjusting structure includes a driving motor fixedly connected to the top surface of the rotating hole. A lead screw is fixedly connected to the output end of the driving motor. An adjusting plate is threadedly connected to the surface of the lead screw. A bearing is sleeved at the bottom end of the lead screw. The bearing is fixedly connected to the top surface of the bottom plate.

[0015] Optionally, the blanking component includes a fixed cylinder fixedly connected to the top surface of the equipment plate. A limiting ring is sleeved inside the fixed cylinder. A conical funnel is fixedly connected to the bottom surface of the limiting ring. An electromagnetic valve is connected through the bottom end of the conical funnel in a penetrating manner. A resin barrel is sleeved inside the fixed cylinder.

[0016] Optionally, a sleeve hole matching the electromagnetic valve is formed in the top surface of the equipment plate. A liquid level sensor is fixedly connected to the bottom surface of the equipment plate. The electromagnetic valve is electrically connected to the surface of the liquid level sensor.

[0017] (III) Beneficial effects

[0018] The utility model provides an anti-backward-rolling bamboo fiber winding device, which has the following beneficial effects:

[0019] 1. The anti-backward-winding bamboo fiber winding device, through the setting of the anti-backward-winding component, adjusts the vertical movement range of the adjusting structure according to the number of layers of bamboo fibers wound on the mold, so that the moving structure always compacts the bamboo fibers wound on the surface of the winding device, playing a role in preventing the bamboo fibers from being backward-wound due to gaps during winding.

[0020] 2. The anti-backward-winding bamboo fiber winding device, through the setting of the feeding component, the liquid level sensor detects the remaining resin in the resin tank. When the remaining resin is low, the liquid level sensor controls the solenoid valve to open, so that the resin flows into the interior of the resin tank. When the remaining resin is sufficient, the liquid level sensor controls the solenoid valve to close and stops injecting resin, playing a role in reducing the work intensity of workers without the need for manual resin filling multiple times. Brief Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the structure of the anti-backward-winding component of the present utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the feeding component of the present utility model;

[0024] Figure 4 It is a schematic diagram of the split structure of the present utility model.

[0025] In the figure: 1. Winding device; 2. Base; 3. Resin tank; 4. Equipment board; 5. Feeding component; 51. Fixed cylinder; 52. Limiting ring; 53. Conical funnel; 54. Solenoid valve; 55. Resin barrel; 6. Anti-backward-winding component; 61. Moving structure; 611. Bottom plate; 612. Lower side plate; 613. Upper side plate; 614. Top plate; 615. Spring; 62. Adjusting structure; 621. Driving motor; 622. Lead screw; 623. Adjusting plate; 624. Bearing; 63. Bracket; 64. Pressing roller; 7. Liquid level sensor. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 to 4, the present utility model provides a technical solution: an anti-backward winding bamboo fiber winding device, including a winding device 1, a base 2 is fixedly connected to the bottom end of the winding device 1, a resin tank 3 is fixedly connected to one side of the top surface of the base 2, a device plate 4 is fixedly connected to the top surface of the resin tank 3, a feeding assembly 5 is fixedly connected to the top surface of the device plate 4, and an anti-backward winding assembly 6 is fixedly connected to the other side of the top surface of the base 2.

[0028] Please refer to Figure 2 , a slider is fixedly connected to the side surface of the upper side plate 613, a sliding groove is opened on the side surface of the lower side plate 612, the inner diameter of the sliding groove fits with the slider, and the slider is slidably connected to the inside of the sliding groove; when the upper side plate 613 slides on the inner side wall of the lower side plate 612, the slider fixed to the side surface of the upper side plate 613 moves synchronously inside the sliding groove opened on the side surface of the lower side plate 612 to limit the sliding of the upper side plate 613 and avoid lateral shaking, which affects the compaction effect of the upper pressure roller 64.

[0029] Please refer to Figure 4 , a sleeve hole matching the solenoid valve 54 is opened on the top surface of the device plate 4, a liquid level sensor 7 is fixedly connected to the bottom surface of the device plate 4, and the solenoid valve 54 is electrically connected to the surface of the liquid level sensor 7; the liquid level sensor 7 can monitor the remaining resin in the resin tank 3 in real time, automatically add or stop the resin, and reduce the work complexity.

[0030] In the present utility model, the working steps of the device are as follows:

[0031] First, place the opened resin bucket 55 with its outlet facing down inside the fixed cylinder 51. The resin inside the resin bucket 55 will flow into the inside of the conical funnel 53. Since the electromagnetic valve 54 is not opened, it will remain inside the conical funnel 53. When the liquid level sensor 7 fixed to the bottom surface of the equipment board 4 detects that the resin remaining amount inside the resin tank 3 is low, the electromagnetic valve 54 controlled by it is opened, and the resin flows into the inside of the resin tank 3 through the electromagnetic valve 54. When the resin remaining amount inside the resin tank 3 is sufficient, the liquid level sensor 7 will control the electromagnetic valve 54 to close, so that the resin inside the resin tank 3 will not continue to increase and cause excessive storage and curing. Furthermore, when the winding device 1 winds the bamboo fiber, the winding device 1 will press down the pressure roller 64. The pressure roller 64 squeezes the top plate 614 through the bracket 63. When the top plate 614 moves downward, it will compress the spring 615. When the spring 615 is compressed again, it will release the resilience, and push the pressure roller 64 rotatably connected to the side of the bracket 63 to squeeze the surface of the winding device 1, and compact the bamboo fiber layer wound on its surface. Finally, as more and more bamboo fiber is wound on the surface of the winding device 1, its own diameter will also increase. The driving motor 621 drives the lead screw 622 fixed to its output end to rotate, so that the adjusting plate 623 threadedly connected to the surface of the lead screw 622 moves downward and compresses the spring 615, shortening the rebound stroke of the spring 615 and making the resilience greater, so as to compact a thicker bamboo fiber layer to avoid the occurrence of reverse winding.

[0032] It should be noted that the equipment structure and drawings of the present invention mainly describe the principle of the present invention. On the basis of this design principle technology, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described clearly. And on the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0033] The standard parts used therein can all be purchased from the market, and can also be customized according to the description of the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bamboo fiber winding device for preventing backwinding, comprising a winding device (1), characterized in that: The bottom end of the winding device (1) is fixedly connected to a base (2), one side of the top surface of the base (2) is fixedly connected to a resin tank (3), the top surface of the resin tank (3) is fixedly connected to a device plate (4), the top surface of the device plate (4) is fixedly connected to a material discharge assembly (5), and the other side of the top surface of the base (2) is fixedly connected to an anti-rewind assembly (6); The anti-rewinding assembly (6) comprises a movable structure (61) which is fixedly connected to the top surface of the base (2) in an axisymmetric manner, an adjusting structure (62) is arranged inside the movable structure (61), a bracket (63) is fixedly connected to the top surface of the movable structure (61), and a pressure roller (64) is rotatably connected to the side surface of the bracket (63).

2. The anti-rewinding bamboo fiber winding device according to claim 1, characterized in that: The movable structure (61) comprises a bottom plate (611) fixedly connected to the top surface of the base (2); the top surface of the bottom plate (611) is fixedly connected to a lower side plate (612) in an axisymmetric manner; the side surface of the lower side plate (612) is slidably connected to an upper side plate (613); the top surface of the upper side plate (613) is fixedly connected to a top plate (614); a rotating hole is provided on the top surface of the top plate (614); and the bottom surface of the top plate (614) is fixedly connected to the bottom plate (611) via a spring (615).

3. The anti-rewinding bamboo fiber winding device according to claim 2 is characterized in that: A sliding groove is provided on the side of the lower side plate (612), and a sliding block is fixedly connected to the side of the upper side plate (613). The inner diameter of the sliding groove matches the sliding block, and the sliding block is slidably connected to the inside of the sliding groove.

4. The anti-rewinding bamboo fiber winding device according to claim 1, characterized in that: The adjustment structure (62) comprises a driving motor (621) fixedly connected to the top surface of the rotating hole, the output end of the driving motor (621) is fixedly connected to a screw rod (622), the surface of the screw rod (622) is threadedly connected to an adjustment plate (623), the bottom end of the screw rod (622) is sleeved with a bearing (624), and the bearing (624) is fixedly connected to the top surface of the bottom plate (611).

5. The anti-rewinding bamboo fiber winding device according to claim 1, characterized in that: The unloading assembly (5) comprises a fixed cylinder (51) fixedly connected to the top surface of the equipment plate (4), a limiting ring (52) is sleeved inside the fixed cylinder (51), a conical funnel (53) is fixedly connected to the bottom surface of the limiting ring (52), a solenoid valve (54) is connected to the bottom end of the conical funnel (53), and a resin barrel (55) is sleeved inside the fixed cylinder (51).

6. The anti-rewinding bamboo fiber winding device according to claim 1, characterized in that: The top surface of the equipment plate (4) is provided with a sleeve hole matching the electromagnetic valve (54), the bottom surface of the equipment plate (4) is fixedly connected with a liquid level sensor (7), and the surface of the liquid level sensor (7) is electrically connected with the electromagnetic valve (54).