Improved structure of ramming and expanding pile machine for compaction pile construction

Abstract

The utility model discloses an improved structure of a ramming and expanding pile machine for compaction pile construction, and relates to the technical field of ramming and expanding pile machines. The vibration reduction pile comprises a base and a pile cylinder, wherein a vibration reduction mechanism is arranged on the pile cylinder; the vibration reduction mechanism comprises a vibration reduction sleeve slidably connected to the inner wall of the pile barrel, the inner wall of the vibration reduction sleeve is slidably connected with a connecting plate, the top face of the connecting plate is fixedly connected with a damper, the top end of the damper is fixedly connected with the inner top wall of the vibration reduction sleeve, and the top face of the connecting plate is fixedly connected with a spring. Due to the fact that the vibration reduction mechanism is arranged, vibration and noise which are directly transmitted to other parts of a machine and the surrounding environment in the tamping process can be reduced, abrasion of all parts of the machine, especially connecting pieces and fixing pieces, can be reduced, and the vibration reduction effect is good. And meanwhile, the tamping stability is enhanced, the tamping uniformity and effect are improved, the tamping effect of the machine is greatly improved, and the service life of the machine is greatly prolonged.

Description

Technical Field

[0001] The utility model belongs to the technical field of ramming and expanding pile drivers, and particularly relates to an improved structure of a ramming and expanding pile driver for compacted pile construction. Background Technique

[0002] In the prior art, through retrieval, it is found that a Chinese patent discloses "an improved structure of a ramming and expanding pile driver for lime-soil compacted pile construction", and its application number is "CN202321018094.6". This patent mainly includes a rammer vertical frame and also includes a stability adjustment auxiliary device; the stability adjustment auxiliary device includes a fixed seat, a clamping type positioning clip and an opening and closing control mechanism, wherein the fixed seat is fixed on the rammer vertical frame; the clamping type positioning clip includes a connecting seat, two clamping arms hinged on the connecting seat and arranged oppositely, and a spring connected between the clamping arms and keeping the clamping arms in an unfolded state; the opening and closing control mechanism is arranged on the rammer vertical frame and acts on the clamping arms to prompt the clamping arms to close.

[0003] However, the design of the above ramming and expanding pile driver lacks a similar damping mechanism. The vibration and noise generated during ramming will be directly transmitted to other parts of the machine and the surrounding environment. This will accelerate the wear of various components of the machine, especially the connecting parts and fixing parts, and will also cause unstable ramming, affecting the uniformity and effect of ramming, and greatly reducing the ramming effect and service life of the machine. Content of the Utility Model

[0004] The purpose of the utility model is to provide an improved structure of a ramming and expanding pile driver for compacted pile construction. By setting a damping mechanism, the vibration and noise directly transmitted to other parts of the machine and the surrounding environment during ramming can be reduced, the wear of various components of the machine, especially the connecting parts and fixing parts, can be reduced, and at the same time, the stability of ramming can be enhanced, the uniformity and effect of ramming can be improved, and the ramming effect and service life of the machine are greatly increased. It solves the problem that the ramming and expanding pile driver lacks a similar damping mechanism, and the vibration and noise generated during ramming will be directly transmitted to other parts of the machine and the surrounding environment, which will accelerate the wear of various components of the machine, especially the connecting parts and fixing parts, and will also cause unstable ramming, affecting the uniformity and effect of ramming, and greatly reducing the ramming effect and service life of the machine.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is an improved structure of a ramming and expanding pile driver for compacted pile construction, including a base and a pile barrel, and a damping mechanism is arranged on the pile barrel;

[0007] The shock absorption mechanism includes a shock absorption sleeve slidably connected to the inner wall of the pile barrel. A connecting plate is slidably connected to the inner wall of the shock absorption sleeve. The top surface of the connecting plate is fixedly connected to a damper, and the top end of the damper is fixedly connected to the inner top wall of the shock absorption sleeve. The top surface of the connecting plate is fixedly connected to a spring, and the top end of the spring is fixedly connected to the inner top wall of the shock absorption sleeve. The bottom end of the connecting plate is fixedly connected to a heavy hammer.

[0008] Further, a driving mechanism is provided on the base, and the driving mechanism includes a connecting component, a guiding component, and a driving component.

[0009] The connecting component includes two rectangular grooves opened on the outer wall of the pile barrel. A U-shaped plate is slidably connected to the inner walls of the two rectangular grooves, and two connecting shafts are fixedly connected to the outer wall of the U-shaped plate.

[0010] Further, the guiding component includes two fixed blocks fixedly connected to the outer wall of the pile barrel. Two first hydraulic extension rods are fixedly connected to the top surface of the U-shaped plate, and the top ends of the two first hydraulic extension rods are in contact with the bottom surfaces of the two fixed blocks. A filler opening is opened on the outer wall of the pile barrel.

[0011] Further, the driving component includes a fixing plate fixedly connected to the top end of the pile barrel. A hydraulic extension rod is fixedly connected to the bottom surface of the fixing plate, and the bottom end of the hydraulic extension rod is fixedly connected to the top end of the shock absorption sleeve.

[0012] Further, a support seat is fixedly connected to the top surface of the base, a cab is fixedly connected to the top surface of the base, and a chassis is rotatably connected to the bottom surface of the base.

[0013] Further, a lifting mechanism is provided on the base, and the lifting mechanism includes a lifting component and a positioning component.

[0014] The lifting component includes two first support ear plates fixedly connected to the top surface of the base. Second hydraulic extension rods are hinged to the inner walls of the two first support ear plates. A lifting arm is hinged to the inner wall of the support seat. The outer wall of the lifting arm is hinged to the inner walls of the two second hydraulic extension rods, and the end of the lifting arm away from the base is rotatably connected to the outer walls of the two connecting shafts.

[0015] Further, the positioning component includes two third hydraulic extension rods hinged to the outer wall of the lifting arm. Two second support ear plates are fixedly connected to the right side of the U-shaped plate, and the ends of the two third hydraulic extension rods away from the lifting arm are hinged to the inner walls of the two second support ear plates.

[0016] Further, four hydraulic lifting columns are fixedly connected to the bottom surface of the base.

[0017] The utility model has the following beneficial effects:

[0018] 1. By providing a vibration damping mechanism, when the heavy hammer strikes, the connecting plate will slide upward in the damping sleeve, the spring is compressed, and the damper starts to work. The vibration damping mechanism can reduce the vibration and noise directly transmitted to other parts of the machine and the surrounding environment during the ramming process, reduce the wear of each component of the machine, especially the connecting parts and fixing parts, and at the same time enhance the stability of ramming, improve the uniformity and effect of ramming, greatly increasing the ramming effect and service life of the machine.

[0019] 2. By providing a driving mechanism, when ramming, the pile barrel is buried in the ground to a certain depth. At this time, the heavy hammer naturally falls to start ramming. After the ramming is completed, the heavy hammer is pulled up by the hydraulic telescopic rod fixedly connected to the bottom surface of the fixing plate for the next ramming. The driving mechanism can make the heavy hammer ram more smoothly and accurately. At the same time, the pile barrel can protect the pile body from possible lateral impact and soil erosion during the ramming process, ensuring the integrity of the pile body and improving the ramming effect and efficiency.

[0020] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0022] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 is a schematic diagram of the structure of the vibration damping mechanism of the utility model;

[0024] Figure 3 is a schematic diagram of the structure of the lifting mechanism of the utility model;

[0025] Figure 4 is a schematic diagram of the structure of the driving mechanism of the utility model;

[0026] Figure 5 is the utility model Figure 2 is an enlarged schematic diagram of part A in the utility model.

[0027] In the drawings, the list of components represented by each reference numeral is as follows:

[0028] 1. Base; 2. Vibration damping mechanism; 3. Driving mechanism; 4. Lifting mechanism; 11. Support base; 12. Cab; 13. Chassis; 21. Shock-absorbing sleeve; 22. Damper; 23. Spring; 24. Connecting plate; 25. Plumb bob; 31. C-shaped plate; 32. Rectangular groove; 33. Connecting shaft; 41. Pile cylinder; 42. Fixed block; 43. First hydraulic telescopic rod; 44. Filler port; 51. Fixed plate; 52. Hydraulic telescopic rod; 61. Lifting arm; 62. Second hydraulic telescopic rod; 63. First support ear plate; 71. Third hydraulic telescopic rod; 72. Second support ear plate; 81. Hydraulic lifting column. Detailed implementation mode

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0030] Please refer to Figures 1-5 As shown in the figure, the present invention is an improved structure of a ramming and expanding pile driver for compacted pile construction, including a base 1 and a pile cylinder 41, and a vibration damping mechanism 2 is arranged on the pile cylinder 41;

[0031] The vibration damping mechanism 2 includes a shock-absorbing sleeve 21 slidably connected to the inner wall of the pile cylinder 41. A connecting plate 24 is slidably connected to the inner wall of the shock-absorbing sleeve 21. The top surface of the connecting plate 24 is fixedly connected to a damper 22. The top end of the damper 22 is fixedly connected to the inner top wall of the shock-absorbing sleeve 21. The top surface of the connecting plate 24 is fixedly connected to a spring 23. The top end of the spring 23 is fixedly connected to the inner top wall of the shock-absorbing sleeve 21. The bottom end of the connecting plate 24 is fixedly connected to a plumb bob 25.

[0032] By setting the vibration damping mechanism 2, when the plumb bob 25 rams, the connecting plate 24 will slide upward in the shock-absorbing sleeve 21, the spring 23 is compressed, and the damper 22 starts to work. At this time, the transmission of vibration is greatly reduced. When the plumb bob 25 is lifted, the damper 22 and the damper 22 reset. The setting of the vibration damping mechanism 2 can reduce the vibration and noise directly transmitted to other parts of the machine and the surrounding environment during the ramming process, reduce the wear of each component of the machine, especially the connecting parts and fixing parts, and at the same time enhance the stability of ramming, improve the uniformity and effect of ramming, and greatly increase the ramming effect and service life of the machine.

[0033] Among them, as Figure 4 shown, a driving mechanism 3 is arranged on the base 1. The driving mechanism 3 includes a connection component, a guiding component and a driving component;

[0034] The connecting component includes two rectangular grooves 32 formed on the outer wall of the pile cylinder 41. The inner walls of the two rectangular grooves 32 are slidably connected with a U-shaped plate 31, and the outer wall of the U-shaped plate 31 is fixedly connected with two connecting shafts 33.

[0035] Among them, as Figure 3 shown, the guiding component includes two fixing blocks 42 fixedly connected to the outer wall of the pile cylinder 41. The top surface of the U-shaped plate 31 is fixedly connected with two first hydraulic telescopic rods 43, and the tops of the two first hydraulic telescopic rods 43 are in contact with the bottom surfaces of the two fixing blocks 42. A filling port 44 is formed on the outer wall of the pile cylinder 41.

[0036] Among them, as Figure 4 shown, the driving component includes a fixing plate 51 fixedly connected to the top end of the pile cylinder 41. The bottom surface of the fixing plate 51 is fixedly connected with a hydraulic telescopic rod 52, and the bottom end of the hydraulic telescopic rod 52 is fixedly connected with the top end of the shock-absorbing sleeve 21.

[0037] By providing the driving mechanism 3, during ramming, the pile cylinder 41 is buried into the ground to a certain depth. At this time, the ram 25 naturally drops to start ramming. After ramming is completed, the ram 25 is pulled up by the hydraulic telescopic rod 52 fixedly connected to the bottom surface of the fixing plate 51 for the next ramming. When a section of compacted pile is rammed, the first hydraulic telescopic rod 43 pushes against the fixing block 42 to drive the pile cylinder 41 to move upward, fill the filling port 44 with materials, and continue ramming to complete the next section of compacted pile. By repeating this process until the compacted pile is manufactured. The setting of the driving mechanism 3 can make the ram 25 ram more smoothly and accurately. At the same time, the pile cylinder can protect the pile body from possible lateral collisions and soil erosion during ramming, ensuring the integrity of the pile body and improving the ramming effect and efficiency.

[0038] Among them, as Figure 1 shown, a support seat 11 is fixedly connected to the top surface of the base 1. A cab 12 is fixedly connected to the top surface of the base 1. The bottom surface of the base 1 is rotatably connected with a chassis 13.

[0039] By providing the support seat 11, it can provide a connection and support function for the lifting arm 61. The operator in the cab 12 can conveniently control the operation of the machine. At the same time, the chassis 13 can rotate and move, improving the use efficiency of the machine.

[0040] Among them, as Figure 2 and Figure 4 shown, a lifting mechanism 4 is provided on the base 1. The lifting mechanism 4 includes a lifting component and a positioning component;

[0041] The lifting assembly includes two first support ear plates 63 fixedly connected to the top surface of the base 1. The inner walls of the two first support ear plates 63 are each hinged with a second hydraulic telescopic rod 62. The inner wall of the support seat 11 is hinged with a lifting arm 61. The outer wall of the lifting arm 61 and the inner walls of the two second hydraulic telescopic rods 62 are each hinged. One end of the lifting arm 61 away from the base 1 and the outer walls of the two connecting shafts 33 are each rotatably connected.

[0042] Among them, as Figure 3 shown, the positioning assembly includes two third hydraulic telescopic rods 71 hinged to the outer wall of the lifting arm 61. Two second support ear plates 72 are fixedly connected to the right side of the C-shaped plate 31. One end of the two third hydraulic telescopic rods 71 away from the lifting arm 61 and the inner walls of the two second support ear plates 72 are each hinged.

[0043] By providing the lifting mechanism 4, when the C-shaped plate 31 needs to be lifted, the second hydraulic telescopic rod 62 connected to the first support ear plate 63 extends, pushing the lifting arm 61 to lift. When the C-shaped plate 31 needs to be lowered, the second hydraulic telescopic rod 62 retracts, and the C-shaped plate 31 naturally follows and descends. At the same time, when the position of the C-shaped plate 31 is adjusted, the third hydraulic telescopic rod 71 extends, and under the connection action of the second support ear plate 72, the orientation of the C-shaped plate 31 is adjusted to keep it vertical. The setting of the lifting mechanism 4 improves the efficiency and accuracy during ramming.

[0044] Among them, as Figure 3 shown, four hydraulic lifting columns 81 are fixedly connected to the bottom surface of the base 1.

[0045] By providing the hydraulic lifting columns 81, when the ramming and expanding pile driver moves to the designated position, the hydraulic lifting columns 81 extend to provide better stability for the machine. When the machine needs to move, the hydraulic lifting columns 81 contract, and the machine can move. The setting of the hydraulic lifting columns 81 improves the overall stability and service efficiency of the machine.

[0046] A specific application of this embodiment is: by providing the vibration damping mechanism 2, when the heavy hammer 25 rams, the connecting plate 24 will slide upward in the damping sleeve 21, the spring 23 is compressed, and the damper 22 starts to work. At this time, the transmission of vibration is greatly reduced. When the heavy hammer 25 is lifted, the damper 22 and the damper 22 reset. The setting of the vibration damping mechanism 2 can reduce the vibration and noise directly transmitted to other parts of the machine and the surrounding environment during ramming, reduce the wear of each component of the machine, especially the connecting parts and fixing parts, and at the same time enhance the stability of ramming, improve the uniformity and effect of ramming, and greatly increase the ramming effect and service life of the machine;

[0047] By providing a driving mechanism 3, during ramming, the pile barrel 41 is buried into the ground to a certain depth. At this time, the ram 25 naturally drops to start ramming. After the ramming is completed, the ram 25 is pulled up by the hydraulic telescopic rod 52 fixedly connected to the bottom surface of the fixing plate 51 for the next ramming. When a section of compacted pile ramming is completed, the first hydraulic telescopic rod 43 pushes against the fixing block 42 to drive the pile barrel 41 to move upward, fill the filler port 44, and continue ramming to complete the next section of compacted pile. By cycling this process until the compacted pile is manufactured. The setting of the driving mechanism 3 enables the ram 25 to ram more smoothly and accurately. At the same time, the pile barrel can protect the pile body from possible lateral collisions and soil erosion during the ramming process, ensuring the integrity of the pile body and improving the ramming effect and efficiency.

[0048] By providing a support base 11, it can provide a connection and support function for the lifting arm 61. The operator in the cab 12 can conveniently control the operation of the machine. At the same time, the chassis 13 can rotate and move, improving the use efficiency of the machine.

[0049] By providing a lifting mechanism 4, when the U-shaped plate 31 needs to be lifted, the second hydraulic telescopic rod 62 connected to the first support ear plate 63 extends, pushing against the lifting arm 61 to lift. When the U-shaped plate 31 needs to be lowered, the second hydraulic telescopic rod 62 retracts, and the U-shaped plate 31 naturally follows and descends. At the same time, when the position of the U-shaped plate 31 is adjusted, the third hydraulic telescopic rod 71 extends, and under the connection action of the second support ear plate 72, the orientation of the U-shaped plate 31 is adjusted to keep it vertical. The setting of the lifting mechanism 4 improves the efficiency and accuracy during ramming.

[0050] By providing a hydraulic lifting column 81, when the ramming and expanding pile machine moves to a designated position, the hydraulic lifting column 81 extends to provide better stability for the machine. When the machine needs to move, the hydraulic lifting column 81 retracts, and the machine can then move. The setting of the hydraulic lifting column 81 improves the overall stability and use efficiency of the machine.

[0051] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0052] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An improved structure of a tamping and expanding pile machine for compaction pile construction, comprising a base (1) and a pile barrel (41), characterized in that: A damping mechanism (2) is provided on the pile cylinder (41); The damping mechanism (2) includes a shock-absorbing sleeve (21) slidably connected to the inner wall of the pile cylinder (41). A connecting plate (24) is slidably connected to the inner wall of the shock-absorbing sleeve (21). A damper (22) is fixedly connected to the top surface of the connecting plate (24). The top end of the damper (22) is fixedly connected to the inner top wall of the shock-absorbing sleeve (21). A spring (23) is fixedly connected to the top surface of the connecting plate (24). The top end of the spring (23) is fixedly connected to the inner top wall of the shock-absorbing sleeve (21). A weight (25) is fixedly connected to the bottom end of the connecting plate (24).

2. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 1 is characterized in that: A driving mechanism (3) is provided on the base (1). The driving mechanism (3) includes a connecting component, a guiding component, and a driving component; The connecting component includes two rectangular grooves (32) formed on the outer wall of the pile cylinder (41). A U-shaped plate (31) is slidably connected to the inner walls of the two rectangular grooves (32). Two connecting shafts (33) are fixedly connected to the outer wall of the U-shaped plate (31).

3. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 2 is characterized in that: The guiding component includes two fixing blocks (42) fixedly connected to the outer wall of the pile cylinder (41). Two first hydraulic extension rods (43) are fixedly connected to the top surface of the U-shaped plate (31). The top ends of the two first hydraulic extension rods (43) are in contact with the bottom surfaces of the two fixing blocks (42). A filling port (44) is formed on the outer wall of the pile cylinder (41).

4. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 3 is characterized in that: The driving component includes a fixing plate (51) fixedly connected to the top end of the pile cylinder (41). A hydraulic extension rod (52) is fixedly connected to the bottom surface of the fixing plate (51). The bottom end of the hydraulic extension rod (52) is fixedly connected to the top end of the shock-absorbing sleeve (21).

5. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 4 is characterized in that: A support seat (11) is fixedly connected to the top surface of the base (1). A cab (12) is fixedly connected to the top surface of the base (1). A chassis (13) is rotatably connected to the bottom surface of the base (1).

6. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 5, characterized in that: A lifting mechanism (4) is provided on the base (1). The lifting mechanism (4) includes a lifting component and a positioning component; The lifting component includes two first support ear plates (63) fixedly connected to the top surface of the base (1). Two second hydraulic extension rods (62) are hinged to the inner walls of the two first support ear plates (63). A lifting arm (61) is hinged to the inner wall of the support seat (11). The outer wall of the lifting arm (61) is hinged to the inner walls of the two second hydraulic extension rods (62). The end of the lifting arm (61) away from the base (1) is rotatably connected to the outer walls of the two connecting shafts (33).

7. The improved structure of the pile tamping and expanding machine for compaction pile construction according to claim 6, characterized in that: The positioning component includes two third hydraulic extension rods (71) hinged to the outer wall of the lifting arm (61). Two second support ear plates (72) are fixedly connected to the right side of the U-shaped plate (31). The ends of the two third hydraulic extension rods (71) away from the lifting arm (61) are hinged to the inner walls of the two second support ear plates (72).

8. The improved structure of the tamping and expanding pile machine for compaction pile construction according to claim 7, characterized in that: Four hydraulic lifting columns (81) are fixedly connected to the bottom surface of the base (1).

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