Shaping combined type formwork device for shear wall internal corner construction

By designing a fixed combined formwork device, the structure is optimized, stiffness and stability is enhanced, the deformation and quality problems of formwork in the construction of the shear wall in the shadow corner are solved, and efficient and reliable construction results are achieved, reducing costs and repair workload.

CN222936412UActive Publication Date: 2025-06-03THE SECOND CONSTR CO LTD OF YNJG
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Patent Information

Application Number
CN202421696723.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-03
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing shear walls have problems such as formwork deformation, uneven and unvertical corners, which lead to a decline in construction quality and increase the workload and cost of later repairs.

Method used

A fixed combined formwork device is designed to enhance the stiffness and stability of the formwork by optimizing the formwork structure, simplifying the installation and disassembly process, and ensuring the construction accuracy and stability of the femoral corners.

Benefits of technology

It effectively prevents deformation and displacement of the template, improves the flatness and verticality of the corners, reduces construction costs and later repair workload, and improves construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping combined template device for shear wall internal corner construction, which comprises three shaping combined templates, and a stable structure is formed by vertical support columns, horizontal reinforcing plates and inclined support mechanisms. And the opposite-pull screw rods and the top supporting plate are connected with the wall body and the steel formwork for construction correspondingly, the construction structure is further stabilized, and the construction safety is improved. According to the shaping combined type formwork device, the construction precision is improved, the flatness and perpendicularity of the internal corner part of the shear wall are ensured, the construction process is simplified through modular design, and the construction efficiency is improved. And meanwhile, the construction cost is reduced due to the reusability and standardized design of template materials. The shaping combined type formwork device has the advantages of being reasonable in structure, easy and convenient to operate, capable of saving cost, safe, reliable and the like, is suitable for construction of internal corners of various shear walls, and has wide application and popularization value.
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Description

Technical Field

[0001] The utility model relates to the field of building construction auxiliary facilities, in particular to a fixed combined formwork device for shear wall internal corner construction. Background Technique

[0002] In the construction industry, as an important part of the structural system, the construction quality of shear walls is directly related to the safety and aesthetics of the overall building. The internal corner of the shear wall is a key part of the shear wall structure, and the control of its construction quality is particularly important. However, in the existing construction process of shear wall internal corners, there are generally some problems that are difficult to overcome. These problems not only affect the construction efficiency but also significantly increase the workload of later repairs, thereby increasing the project cost.

[0003] First of all, in the traditional construction method of shear wall internal corner formwork, during the concrete pouring process, due to the large lateral load, the formwork is prone to deformation, resulting in quality problems such as formwork explosion, inclination, and protrusion at the internal corner part. These problems make the flatness of the internal corner part significantly different from that of the entire wall surface, seriously affecting the structural appearance quality. In addition, the problem that the two adjacent sides of the internal corner are not perpendicular also occurs from time to time, further exacerbating the decline in construction quality.

[0004] Secondly, due to the great construction difficulty of the shear wall internal corner part, most of the existing technical solutions are complex in structure, inconvenient to operate, and high in cost, and often require a large amount of manpower and material resources for later repairs. This not only increases the construction cost but also prolongs the construction period. The repair work not only requires precise technology and meticulous operation but also needs to consider the coordination with the overall structure. Therefore, it is often difficult to achieve an ideal effect and meet the actual construction requirements.

[0005] Therefore, how to provide a more efficient and reliable fixed combined formwork device for shear wall internal corner construction is an urgent technical problem to be solved in this field. Content of the Utility Model

[0006] In view of the work needs and existing problems in the above background technique, the present invention has carried out thinking and innovation. The purpose is to provide a fixed combined formwork device for shear wall internal corner construction. By optimizing the formwork structure, enhancing the stiffness and stability of the formwork, and simplifying the installation and disassembly process, etc., the construction quality of the shear wall internal corner can be effectively improved, the construction cost and the workload of later repairs can be reduced, and at the same time, the construction efficiency and safety can be improved.

[0007] To solve the above problems and achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A fixed combined formwork device for shear wall internal corner construction, which includes:

[0009] The formwork frame (1), which is the main structure of this device, is evenly and symmetrically distributed with 4 circular holes;

[0010] The top support plate (2), which is in an overall "L" shape, is connected to the top of the formwork frame (1);

[0011] There are 2 vertical support columns (3) in total. One end of each column is connected to the top support plate (2), and the other end is connected to the bottom of the formwork frame (1);

[0012] There are 4 horizontal reinforcement plates (4) in total, which correspond to the positions of the 4 circular holes of the formwork frame (1) one by one. The horizontal reinforcement plates (4) are fixedly connected to the vertical support columns (3) and form a "cross" structure.

[0013] As a preferred solution of the present utility model, the formwork frame (1) includes:

[0014] The first side elevation formwork (11), which is perpendicular to the second side elevation formwork (12) and is evenly distributed with two circular holes;

[0015] The second side elevation formwork (12), which is perpendicular to the first side elevation formwork (11) and is evenly distributed with two circular holes at the positions symmetrical to the first side elevation formwork (11);

[0016] The reinforcing rib (13), which is located at the connection between the first side elevation formwork (11) and the second side elevation formwork (12). One end of the reinforcing rib is connected to the top support plate (2), and the other end is connected to the bottom plate (14);

[0017] The bottom plate (14), which is perpendicular to the first side elevation formwork (11) and the second side elevation formwork (12).

[0018] As a preferred solution of the present utility model, this fixed-type combined formwork device further includes a tie rod (5), which passes through the circular hole of the formwork frame (1) and is detachably connected to the horizontal reinforcement plate (4) through a nut.

[0019] As a preferred solution of the present utility model, this fixed-type combined formwork device further includes an inclined support mechanism (6). There are 2 inclined support mechanisms (6) in total. One end of each mechanism is connected to the horizontal reinforcement plate (4) on the first side elevation formwork (11), and the other end is connected to the horizontal reinforcement plate (4) on the second side elevation formwork (12). The inclined support mechanism (6) is detachably connected to the formwork frame (1).

[0020] As a preferred embodiment of the present utility model, the inclined support mechanism (6) includes:

[0021] A connecting member (61), one end of the connecting member (61) is detachably connected to the first side elevation formwork (11) through bolts and nuts, and the other end is detachably connected to the inclined support plate (62) through bolts and nuts;

[0022] An inclined support plate (62), the inclined support plate (62) is disposed at an angle of 45° between the first side elevation formwork (11) and the second side elevation formwork (12).

[0023] The working principle of the present utility model is as follows: The device is composed of three specially designed formworks. Two of the formworks are used as the formworks against the wall, which are arranged perpendicular to each other, and the third formwork is perpendicular to these two formworks, forming the basic structure of the shear wall internal corner; the reinforcing ribs (13) further stabilize the entire structure. The formworks against the wall are provided with tie rod holes at fixed intervals, so as to tightly connect the formworks with the wall structure through the tie rods (5) and the matching nuts. At the same time, the top support plate (2) and the vertical support columns (3) are used to enhance the stiffness of the formworks, ensuring that the formworks do not deform during the concrete pouring process. Horizontal inclined supports are installed on the two perpendicular formworks and fixed to the formworks through bolts, effectively dispersing the lateral forces received by the formworks, enhancing the overall stability of the formwork structure, and preventing the formworks from deforming or displacing due to the lateral pressure generated during the concrete pouring.

[0024] The beneficial effects of the present utility model:

[0025] 1. The present utility model improves the construction quality: Through modular and standardized design, the construction accuracy and stability of the shear wall internal corner part are ensured. The tight connection and effective reinforcement between the formworks effectively prevent the formworks from deforming and displacing during the concrete pouring process, thus avoiding problems such as formwork explosion, inclination, and protrusion at the internal corner part, significantly improving the flatness and perpendicularity of the internal corner part, and ensuring the aesthetic appearance and overall quality of the structure.

[0026] 2. The present utility model improves the construction efficiency: The modular design makes the formworks easy to assemble and disassemble, greatly shortening the construction period. At the same time, the standardized formworks and fittings make the construction process more standardized and streamlined, reducing errors and rework in the construction, and further improving the construction efficiency.

[0027] 3. The present utility model reduces the construction cost: Since the formwork materials are strong, durable, easy to clean and maintain, they can be repeatedly used in different shear wall internal corner constructions, thus reducing the consumption and waste of formworks and lowering the construction cost. At the same time, the high-quality construction effect reduces the workload of later repairs, further saving repair materials and labor costs.

[0028] 4. The present utility model improves construction safety: The inclined support design of the present utility model effectively enhances the overall stability of the formwork structure, preventing safety accidents such as the collapse or overturning of the formwork during construction. At the same time, the standardized construction process and operation specifications also reduce the safety risks during construction, ensuring the safety of construction personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic diagram of the working state of the present utility model;

[0030] Figure 2 is one of the overall three-dimensional structure schematic diagrams of the present utility model;

[0031] Figure 3 is another overall three-dimensional structure schematic diagram of the present utility model;

[0032] Figure 4 is yet another overall three-dimensional structure schematic diagram of the present utility model;

[0033] Among them, the reference numerals in the figures are: 1 - formwork frame, 11 - first side elevation formwork, 12 - second side elevation formwork, 13 - reinforcing rib, 14 - bottom plate; 2 - top support plate; 3 - vertical support column; 4 - horizontal reinforcement plate; 5 - tie rod; 6 - inclined support mechanism, 61 - connecting piece, 62 - inclined support plate; 7 - steel formwork. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] To make the objectives, technical solutions, and advantages of the present utility model patent clearer, the present utility model patent will be further described in detail below with reference to the accompanying drawings and specific embodiments; it should be understood that these descriptions are exemplary and are not intended to limit the scope of the present utility model patent; in addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model patent.

[0035] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0036] As Figure 2 — Figure 4 shown, a fixed-type combined formwork device for shear wall internal corner construction includes:

[0037] The template frame 1, which is the main structure of this device, is evenly and symmetrically distributed with 4 circular holes;

[0038] The top support plate 2, which is in an overall "L" shape, is connected to the top of the template frame 1;

[0039] The vertical support columns 3, there are 2 in total, one end is connected to the top support plate 2, and the other end is connected to the bottom of the template frame 1;

[0040] The horizontal reinforcement plates 4, there are 4 in total, corresponding to the positions of the 4 circular holes of the template frame 1 one by one. The horizontal reinforcement plates 4 are fixedly connected to the vertical support columns 3 and form a "cross" structure.

[0041] Further, as Figure 2 shown, the template frame 1 includes:

[0042] The first side elevation template 11, which is perpendicular to the second side elevation template 12 and is evenly distributed with two circular holes;

[0043] The second side elevation template 12, which is perpendicular to the first side elevation template 11 and is evenly distributed with two circular holes at the positions symmetrical to the first side elevation template 11;

[0044] The reinforcing rib 13, which is located at the connection of the first side elevation template 11 and the second side elevation template 12, one end is connected to the top support plate 2, and the other end is connected to the bottom plate 14;

[0045] The bottom plate 14, which is perpendicular to the first side elevation template 11 and the second side elevation template 12.

[0046] Further, as Figure 4 shown, this fixed-type combined template device further includes a tie rod 5, which passes through the circular hole of the template frame 1 and is detachably connected to the horizontal reinforcement plate 4 through a nut;

[0047] Furthermore, as Figure 2 shown, this fixed-type combined template device further includes an inclined support mechanism 6, there are 2 in total, one end is connected to the horizontal reinforcement plate 4 on the first side elevation template 11, and the other end is connected to the horizontal reinforcement plate 4 on the second side elevation template 12. The inclined support mechanism 6 is detachably connected to the template frame 1.

[0048] Specifically, as Figure 3 shown, the inclined support mechanism 6 includes:

[0049] Connecting piece 61, one end of the connecting piece 61 is detachably connected to the first side elevation formwork 11 through bolts and nuts, and the other end is detachably connected to the inclined support plate 62 through bolts and nuts;

[0050] Inclined support plate 62, the inclined support plate 62 is arranged at an angle of 45° between the first side elevation formwork 11 and the second side elevation formwork 12.

[0051] In summary, a more specific implementation manner of the present invention is as follows:

[0052] Example 1: As Figure 1 shown, a fixed-type combined formwork device for shear wall inside corner construction, the formwork frame 1 is composed of 3 formworks. The two wall-adjacent formworks, the first side elevation formwork 11 and the second side elevation formwork 12, are perpendicular to each other. For the convenience of workers' operation, the height of the first side elevation formwork 11 and the second side elevation formwork 12 is preferably about 1 - 1.6 m; the top of the first side elevation formwork 11 and the second side elevation formwork 12 is provided with a top support plate 2 as the assembly table surface of the steel formwork 7, and the top support plate 2 is made of angle steel; the bottom plate 14 is perpendicular to the first side elevation formwork 11 and the second side elevation formwork 12. The first side elevation formwork 11 and the second side elevation formwork 12 are provided with tie bolts holes at intervals of 50 cm upwards from the bottom plate 14. There is a horizontal reinforcement plate 4 on the holes, and each horizontal reinforcement plate 4 is provided with bolt holes. To ensure leakage of slurry at the bottom, slurry leakage holes are arranged 15 cm away from the formwork surface, and the distance between the slurry leakage holes and the vertical holes of the entire wall is kept consistent to facilitate later reinforcement. The inclined support mechanism 6 is made of angle steel. Two bolt holes are opened on each of the inclined support plates 62, and two bolt holes are opened on each of the two side elevation formworks below the horizontal reinforcement plate 4. The bolt holes are all thread-connected and have fixing nuts, and then the inclined support mechanism 6 is fixed to the two side elevation formworks through the connecting piece 61, bolts and nuts. After the formwork device is assembled, it is fixed to the shear wall inside corner through the tie bolts 5, and then the installation of the steel formwork 7 and subsequent construction are carried out.

[0053] After the construction is completed, the fixed-type combined formwork device is cleaned and stored, and then can be reused.

[0054] Finally, it should be understood that the above specific implementation manners of the present utility model are only used for exemplary illustration or explanation of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model. In addition, the appended claims of the present utility model are intended to cover all changes and modification examples falling within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.

Claims

1. A shaped combined formwork device for shear wall inner corner construction, characterized in that: It includes: A template frame (1), the template frame (1) being the main structure of the device, having four circular holes evenly and symmetrically distributed; A top support plate (2), the top support plate (2) being an "L"-shaped structure as a whole and connected to the top of the template frame (1); Vertical support columns (3), there are two vertical support columns (3), one end of which is connected to the top support plate (2) and the other end of which is connected to the bottom of the template frame (1); Horizontal reinforcement plates (4), there are four horizontal reinforcement plates (4) in total, which correspond one to one with the positions of the four circular holes of the template frame (1); the horizontal reinforcement plates (4) are fixedly connected to the vertical support columns (3) to form a "cross" structure.

2. A shaped combined formwork device for shear wall inner corner construction according to claim 1, characterized in that: The template frame (1) comprises: A first side elevation template (11), wherein the first side elevation template (11) is perpendicular to the second side elevation template (12) and has two evenly distributed circular holes; A second side elevation template (12), wherein the second side elevation template (12) is perpendicular to the first side elevation template (11) and has two circular holes evenly distributed at positions symmetrical to the first side elevation template (11); A reinforcing rib (13), wherein the reinforcing rib (13) is located at the connection between the first side elevation formwork (11) and the second side elevation formwork (12), one end of the reinforcing rib (13) is connected to the top support plate (2), and the other end of the reinforcing rib (13) is connected to the bottom plate (14); A bottom plate (14), wherein the bottom plate (14) is perpendicular to the first side elevation template (11) and the second side elevation template (12).

3. A shaped combined formwork device for shear wall inner corner construction according to claim 1, characterized in that: It also includes a tension screw rod (5), which passes through the circular hole of the template frame (1) and is detachably connected to the horizontal reinforcement plate (4) through a nut.

4. A shaped combined formwork device for shear wall inner corner construction according to claim 1, characterized in that: It also includes a diagonal support mechanism (6), wherein there are two diagonal support mechanisms (6), one end of which is connected to the horizontal reinforcement plate (4) on the first side facade template (11), and the other end of which is connected to the horizontal reinforcement plate (4) on the second side facade template (12), and the diagonal support mechanism (6) is detachably connected to the template frame (1).

5. A shaped combined formwork device for shear wall inner corner construction according to claim 4, characterized in that: The syncline support mechanism (6) comprises: A connecting member (61), one end of which is detachably connected to the first side facade template (11) via bolts and nuts, and the other end of which is detachably connected to the skew support plate (62) via bolts and nuts; An oblique support plate (62), wherein the oblique support plate (62) is arranged at an angle of 45° to the first side elevation template (11) and the second side elevation template (12).