Cleaning device for vehicle large plate
By designing the cleaning device of the vehicle tray, and using ultrasonic cleaning boxes and loading and unloading components to achieve automated cleaning, the high cost and low efficiency problems caused by manual operation in the prior art are solved, and the cleaning efficiency and automation are improved.
Patent Information
- Application Number
- CN202421868434.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, cleaning of vehicle large-scale vehicles requires manual operation, resulting in high labor costs and low efficiency.
A cleaning device for the vehicle tray is designed, including an ultrasonic cleaning box and loading and unloading assembly. The ultrasonic cleaning box is equipped with a placing plate and elastic parts. The vehicle plating is automatically placed in and out of the cleaning box through the loading and unloading components to achieve automatic cleaning.
Through the automated cleaning process, labor costs are reduced, efficiency is improved, and a high degree of automation of vehicle cleaning is achieved.
Smart Images
Figure CN222944087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts manufacturing equipment, in particular to a cleaning device for a vehicle plate. Background Art
[0002] The vehicle plate is an important part of the vehicle, and its manufacturing process directly affects the driving performance and safety of the vehicle. During the production process, the vehicle plate will go through multiple processes, including stamping, machining, drilling, reaming, etc. Each process will leave different types of dirt on the surface of the vehicle plate, such as residues, cutting fluid residues and oil stains. If these dirt are not removed in time, it will not only affect the processing quality of subsequent processes, but also may cause the performance of the vehicle plate to decline and shorten its service life. Therefore, the manufactured vehicle plate needs to be cleaned.
[0003] In the prior art, the vehicle plate is cleaned by directly spraying the vehicle plate with a spray gun to wash away the dirt on the vehicle plate. However, this washing method requires manual operation and manual loading and unloading, which has high labor costs and low efficiency. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a cleaning device for a vehicle plate to solve the technical problems of manual operation, high labor cost and low efficiency in the prior art.
[0005] The utility model provides a cleaning device for a vehicle plate, comprising:
[0006] An ultrasonic cleaning box, which is hollow and has an opening at the top;
[0007] A loading and unloading assembly is arranged above the ultrasonic cleaning box, and is used to move the vehicle plate to be cleaned into the ultrasonic cleaning box and take the cleaned vehicle plate out of the ultrasonic cleaning box;
[0008] The ultrasonic cleaning box is provided with a placement plate for placing stacked vehicle discs, the placement plate is in contact with the inner wall of the ultrasonic cleaning box, the placement plate can slide in the ultrasonic cleaning box along its height direction, the bottom of the ultrasonic cleaning box is provided with an elastic member, one end of the elastic member is in contact with the placement plate, and when no vehicle disc is placed on the placement plate, the placement plate is located at the opening of the ultrasonic cleaning box.
[0009] Optionally, a plurality of groups of limiting components are arranged in the ultrasonic cleaning box, and the vehicle plates to be cleaned are stacked and placed at the limiting components, and the limiting components limit the movement of the vehicle plates.
[0010] Optionally, the limiting assembly includes at least four limiting rods arranged in the ultrasonic cleaning box, the limiting rods pass through the placement plate and are slidably connected to the placement plate, and the vehicle discs to be cleaned are stacked and placed between the four limiting rods and abut against the side walls of the limiting rods to limit the movement of the vehicle discs.
[0011] Optionally, a slot adapted to the limiting rod is provided on the bottom of the ultrasonic cleaning box, and the limiting rod is engaged with the slot at one end thereof facing the slot.
[0012] Optionally, there are a plurality of the card slots, the number of which is greater than the number of the limiting rods, and the placement plate is provided with card holes corresponding to the card slots, and the limiting rods that are connected to the card slots pass through the corresponding card holes.
[0013] Optionally, a flexible layer is provided on the outer side wall of the limiting rod, and the flexible layer at the end of the limiting rod located in the slot is tightly pressed against the inner wall of the slot.
[0014] Optionally, the loading and unloading assembly comprises:
[0015] a first moving member;
[0016] A second moving member is disposed on the moving end of the first moving member, and the first moving member and the second moving member are used to move the vehicle plate to be cleaned to above the plurality of limit assemblies;
[0017] A lifting member, disposed on the moving end of the second moving member, for moving the vehicle tray moved by the first moving member and the second moving member to the placement plate;
[0018] The suction member is arranged on the moving end of the lifting member and is used for sucking the vehicle plate.
[0019] Optionally, two suction members are provided, and the two suction members are used to suck the vehicle plate to be cleaned and the vehicle plate that has been cleaned, respectively.
[0020] Optionally, a water inlet pipe and a water outlet pipe communicating with the interior are provided on the side wall of the ultrasonic cleaning box, and the water outlet pipe is located at the bottom of the ultrasonic cleaning box.
[0021] The technical solution of the utility model has the following advantages:
[0022] The vehicle plate cleaning device provided by the utility model moves the vehicle plate to be cleaned onto a placing plate in an ultrasonic cleaning box through an upper and lower material assembly. At this time, the weight on the placing plate increases, thereby compressing the elastic member, and the placing plate moves downward. The upper and lower material assembly is continuously used to continuously place the vehicle plate to be cleaned on the placing plate until the ultrasonic cleaning box is full of vehicle plates to be cleaned. After the placement is completed, the ultrasonic cleaning box is directly started, and the ultrasonic cleaning box cleans the vehicle plate to be cleaned placed inside. When the cleaning is completed, the upper and lower material assembly takes out the cleaned vehicle plates one by one again and sends them to the next process for operation. In the whole process, loading and unloading are directly performed through the upper and lower material assembly, and automatic cleaning is performed through the ultrasonic cleaning box, so that no human operation is required, the labor cost is reduced, and the degree of automation and efficiency are high. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 The overall structural diagram of the vehicle plate cleaning device of the utility model is shown;
[0025] Figure 2 for Figure 1 A magnified view of part A in FIG.
[0026] Figure 3 It is a schematic diagram of the internal structure of the ultrasonic cleaning box in the utility model.
[0027] Description of reference numerals:
[0028] 1. Ultrasonic cleaning box; 2. Loading and unloading assembly; 21. First moving part; 22. Second moving part; 23. Lifting part; 24. Suction part; 3. Mounting frame; 4. Placement plate; 5. Elastic part; 6. Limit rod; 7. Card slot; 8. Card hole; 9. Water inlet pipe; 10. Water outlet pipe. DETAILED DESCRIPTION
[0029] The following will describe in detail a specific embodiment of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Unless otherwise clearly specified and limited, the terms "disposed", "installed", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0031] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.
[0032] The terms "first", "second", "third", etc. are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.
[0033] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.
[0034] Example
[0035] Reference Figure 1-Figure 3 As shown, the utility model provides a cleaning device for a vehicle plate, comprising an ultrasonic cleaning box 1 and a loading and unloading assembly 2, wherein the ultrasonic cleaning box 1 is hollow and has an opening at the top, so that the vehicle plate to be cleaned can be placed in the ultrasonic cleaning box 1. A water inlet pipe 9 and a water outlet pipe 10 connected to the inside are provided on the side wall of the ultrasonic cleaning box 1, the water outlet pipe 10 is located at the bottom of the ultrasonic cleaning box 1, and the water inlet pipe 9 is located above the water outlet pipe 10. The loading and unloading assembly 2 is arranged above the ultrasonic cleaning box 1 and extends from the previous process and then extends to the next process. The loading and unloading assembly 2 is used to move the vehicle plate to be cleaned into the ultrasonic cleaning box 1 and take the cleaned vehicle plate out of the ultrasonic cleaning box 1;
[0036] A horizontally arranged placement plate 4 is provided in the ultrasonic cleaning box 1. The placement plate 4 is used to place stacked vehicle discs. The placement plate 4 is in contact with the inner wall of the ultrasonic cleaning box 1, and the placement plate 4 can slide along the height direction of the ultrasonic cleaning box 1. An elastic member 5 is provided between the bottom of the ultrasonic cleaning box 1 and the placement plate 4. In the present embodiment, the elastic member 5 is configured as a compression spring. One end of the elastic member 5 is in contact with the bottom of the placement plate 4, and the other end is connected to the bottom of the ultrasonic cleaning box 1. When a vehicle disc to be cleaned is placed on the top of the placement plate 4, the elastic member 5 is compressed. When no vehicle disc is placed on the placement plate 4, the compression amount of the elastic member 5 is small, and the placement plate 4 is located at the opening of the ultrasonic cleaning box 1.
[0037] When in use, the vehicle disc to be cleaned is moved and placed on the placement plate 4 in the ultrasonic cleaning box 1 through the loading and unloading assembly 2. At this time, the weight on the placement plate 4 increases, thereby compressing the elastic member 5 and moving the placement plate 4 downward. The loading and unloading assembly 2 is continuously used to continuously place the vehicle disc to be cleaned on the placement plate 4 until the ultrasonic cleaning box 1 is full of vehicle discs to be cleaned. After the placement is completed, the ultrasonic cleaning box 1 is directly started, and the ultrasonic cleaning box 1 cleans the vehicle disc to be cleaned placed inside. When the cleaning is completed, the loading and unloading assembly 2 takes out the cleaned vehicle discs one by one and sends them to the next process for operation. In the whole process, loading and unloading are directly performed through the loading and unloading assembly 2, and automatic cleaning is performed through the ultrasonic cleaning box 1, so that no human operation is required, which reduces labor costs, has a high degree of automation, and is efficient.
[0038] As a specific implementation, a plurality of groups of limit assemblies are provided in the ultrasonic cleaning box 1, and the vehicle plates to be cleaned are stacked and placed at the limit assemblies, and the limit assemblies limit the movement of the vehicle plates there. In the present embodiment, four groups of limit assemblies are provided, and the number of limit assemblies can be adjusted according to the actual ultrasonic cleaning box 1 and the size of the vehicle plates.
[0039] Specifically, the limiting assembly includes four vertically arranged limiting rods 6 arranged in the ultrasonic cleaning box 1, the limiting rods 6 pass through the placement plate 4 and are slidably connected to the placement plate 4, and the vehicle discs to be cleaned are stacked and placed between the four limiting rods 6 and abut against the side walls of the limiting rods 6 to limit the movement of the vehicle discs.
[0040] In order to install the limit rod 6, a slot 7 adapted to the limit rod 6 is opened at the bottom of the ultrasonic cleaning box 1, and the limit rod 6 is inserted into the slot 7 with one end facing the slot 7. The installation method of the limit rod 6 is not limited to card connection, and other installation methods such as welding, bonding, etc. can also be used.
[0041] As another embodiment, there are multiple card slots 7, the number of card slots 7 is more than the number of limit rods 6, the number of card slots 7 corresponds to the number of limit rods 6, and is a multiple of the number of limit rods 6. The placement plate 4 is provided with card holes 8 corresponding to the card slots 7, and the limit rods 6 carded into the card slots 7 pass through the corresponding card holes 8. The limit rods 6 can be switched in multiple card slots 7, so that the positions of the limit rods 6 of each group of limit assemblies are changed, thereby adjusting the distance between the four limit rods 6 to adapt to the limiting of vehicle discs of different sizes. At the same time, the provision of multiple card holes 8 enables the cleaning liquid to flow out from the card holes 8 when the cleaning liquid is passed into or out of the ultrasonic cleaning box 1.
[0042] A flexible layer is provided on the outer side wall of the limiting rod 6, and the flexible layer at the end of the limiting rod 6 located in the slot 7 is pressed against the inner wall of the slot 7. By providing the flexible layer, the vehicle disk can be protected to avoid damage to the vehicle disk when the vehicle disk contacts the limiting rod 6.
[0043] As a specific implementation, the loading and unloading assembly 2 includes a first moving member 21, a second moving member 22, a lifting member 23 and a suction member 24. Mounting frames 3 are placed on both sides of the ultrasonic cleaning box 1. The first moving member 21 is located between the two mounting frames 3, and the two ends of the first moving member 21 are respectively connected to the corresponding mounting frames 3, so that the first moving member 21 is erected above the ultrasonic cleaning box 1. The first moving member 21 is arranged along the conveying direction of the vehicle disk, and the second moving member 22 is arranged on the moving end of the first moving member 21, and the second moving member 22 and the first moving member 21 are arranged vertically, and the first moving member 21 and the second moving member 22 are both arranged horizontally. The second moving member 22 and the first moving member 21 can be used together. The first movable member 21 and the second movable member 22 are capable of moving the vehicle plate to be cleaned above a plurality of limit assemblies. When the first movable member 21 is started, the second movable member 22 can be driven to pass above the ultrasonic cleaning box 1. The lifting member 23 is vertically arranged and arranged on the moving end of the second movable member 22, and is used to move the vehicle plate moved by the first movable member 21 and the second movable member 22 to the placement plate 4. The suction member 24 is arranged on the moving end of the lifting member 23 and is used to suck the vehicle plate. Specifically, the first movable member 21 and the second movable member 22 can be arranged as linear guide rails, and the moving ends of the first movable member 21 and the second movable member 22 are both sliding seats on the linear guide rails. The lifting member 23 can be arranged as a lifting cylinder or a lifting oil cylinder, and the suction member 24 can be arranged as a suction cup.
[0044] When in use, the first moving member 21 moves the suction member 24 to the previous process, and under the action of the suction member 24, the vehicle disc to be cleaned is sucked, and the first moving member 21 is started again to move the vehicle disc to the ultrasonic cleaning box 1, and under the action of the first moving member 21 and the second moving member 22, it moves to the top of the limiting component, and then the lifting member 23 is started to drive the vehicle disc to move downward, and the vehicle disc is moved to between the four limiting rods 6 of the limiting component for limited placement. After placement, the above steps are repeated again until the four limiting components are full of stacked vehicle discs, and the placement plate 4 slides to the bottom of the ultrasonic cleaning box 1, and all the vehicle discs are immersed in the cleaning liquid of the ultrasonic cleaning box 1. After cleaning, the cleaned vehicle disc is gradually taken out from the ultrasonic cleaning box 1 by the first moving member 21, the second moving member 22, the lifting member 23 and the suction member 24.
[0045] Furthermore, the second moving member 22, the lifting and sucking member 24 can be provided with two groups, and the second moving member 22 of each group is arranged on the moving end of the first moving member 21, the lifting member 23 is arranged on the moving end of the second moving member 22, and the sucking member 24 is arranged on the moving end of the lifting member 23. By providing two groups, one group can take the vehicle plate to be cleaned, and the other group can take the cleaned vehicle plate, so as to avoid using the same sucking member 24 to suck the vehicle plate to be cleaned, which will contaminate the sucking member 24, and then suck the cleaned vehicle plate, which will contaminate the vehicle plate and affect the cleaning quality. When only one group is used, the sucking member 24 needs to be placed in the ultrasonic cleaning box 1 and cleaned at the same time as the vehicle plate, so as to avoid the sucking member 24 from being contaminated.
[0046] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A cleaning device for a vehicle disk, characterized in that: include: An ultrasonic cleaning box, which is hollow and has an opening at the top; A loading and unloading assembly is arranged above the ultrasonic cleaning box, and is used to move the vehicle plate to be cleaned into the ultrasonic cleaning box and take the cleaned vehicle plate out of the ultrasonic cleaning box; The ultrasonic cleaning box is provided with a placement plate for placing stacked vehicle discs, the placement plate is in contact with the inner wall of the ultrasonic cleaning box, the placement plate can slide in the ultrasonic cleaning box along its height direction, the bottom of the ultrasonic cleaning box is provided with an elastic member, one end of the elastic member is in contact with the placement plate, and when no vehicle disc is placed on the placement plate, the placement plate is located at the opening of the ultrasonic cleaning box.
2. The cleaning device for a vehicle disk as claimed in claim 1, characterized in that: A plurality of groups of limiting components are arranged in the ultrasonic cleaning box, and the vehicle plates to be cleaned are stacked and placed at the limiting components, and the limiting components limit the movement of the vehicle plates.
3. The cleaning device for a vehicle disk as claimed in claim 2, characterized in that: The limiting assembly includes at least four limiting rods arranged in the ultrasonic cleaning box, the limiting rods pass through the placement plate and are slidably connected to the placement plate, and the vehicle discs to be cleaned are stacked and placed between the four limiting rods and abut against the side walls of the limiting rods to limit the movement of the vehicle discs.
4. The cleaning device for a vehicle disk as claimed in claim 3, characterized in that: The bottom of the ultrasonic cleaning box is provided with a slot adapted to the limiting rod, and one end of the limiting rod facing the slot is engaged with the slot.
5. The cleaning device for a vehicle disk as claimed in claim 4, characterized in that: There are multiple card slots, the number of which is greater than the number of the limiting rods. The placement plate is provided with card holes corresponding to the card slots, and the limiting rods that are connected to the card slots pass through the corresponding card holes.
6. The cleaning device for a vehicle disk as claimed in claim 4, characterized in that: A flexible layer is arranged on the outer side wall of the limiting rod, and the flexible layer at the end of the limiting rod in the clamping slot is tightly pressed against the inner wall of the clamping slot.
7. The cleaning device for a vehicle disk as claimed in claim 2, characterized in that: The loading and unloading assembly comprises: a first moving member; A second moving member is disposed on the moving end of the first moving member, and the first moving member and the second moving member are used to move the vehicle plate to be cleaned to above the plurality of limit assemblies; A lifting member, disposed on the moving end of the second moving member, for moving the vehicle tray moved by the first moving member and the second moving member to the placement plate; The suction member is arranged on the moving end of the lifting member and is used for sucking the vehicle plate.
8. The cleaning device for a vehicle disk as claimed in claim 7, characterized in that: The two suction members are provided with two suction members, and the two suction members are used to suck the vehicle plate to be cleaned and the vehicle plate that has been cleaned, respectively.
9. The cleaning device for a vehicle disk as described in any one of claims 1 to 8, characterized in that: A water inlet pipe and a water outlet pipe communicating with the interior are provided on the side wall of the ultrasonic cleaning box, and the water outlet pipe is located at the bottom of the ultrasonic cleaning box.