Die-casting forming device facilitating material taking
By designing a die-casting molding device that is easy to collect materials, the rapid cooling and automatic ejection and discharge of castings are achieved by using water-cooled pipes and three-way valves, which solves the problem of high risk of manual material extraction in the prior art and improves production efficiency and safety.
Patent Information
- Application Number
- CN202421566322.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-04
AI Technical Summary
After the die-casting and molding of the existing magnesium-aluminum alloy, the product will fall into the lower mold cavity of the lower mold and need to be removed manually by the worker, which has a high risk problem.
A die-casting molding device for easy material extraction is designed, including a bottom plate, a static mold seat, a cooling ejection assembly, etc. The rapid cooling and automatic ejection and discharge of the castings are achieved through the cooperation of the water-cooled pipe and a three-way valve.
The rapid cooling and automatic ejection and discharge of castings are achieved, reducing the risk of manual material collection and improving production efficiency and safety.
Smart Images

Figure CN222944476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting, in particular to a die casting device which is convenient for taking materials. Background Art
[0002] Aluminum-magnesium alloy usually refers to aluminum alloy with magnesium as the main added element. It has the advantages of high strength, low density, and good heat dissipation. It is widely used in electronics, automobiles, aerospace and other fields. Die casting is a pressure-casting part. It uses a pressure-casting mechanical die-casting machine with a casting mold installed. The liquid copper, zinc, aluminum or aluminum alloy is poured into the inlet of the die-casting machine. The die-casting machine is die-cast to cast copper, zinc, aluminum or aluminum alloy parts of the shape and size limited by the mold. Such parts are usually called die-castings.
[0003] However, after the existing magnesium-aluminum alloy is die-cast, the product will fall into the lower die cavity of the lower die, requiring workers to reach into the lower die cavity to take out the molded product. Manual material removal is likely to touch the mold, which is very dangerous.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a die-casting molding device that is easy to take out is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a die-casting device which is convenient for taking materials, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die-casting molding device that is easy to take materials, comprising a base plate and a cooling ejector assembly, a static mold seat is fixed by bolts at the middle end of the top of the base plate, the cooling ejector assembly is arranged inside the static mold seat, the cooling ejector assembly comprises a casting cavity, a water cooling pipe, a three-way valve, a control handle, a water pipe, a cavity, a floating plate, a spring rod and a top plate, the casting cavity is opened at the middle end of the top of the static mold seat, and a spiral water cooling pipe is surrounded by the periphery of the casting cavity, the end of the water cooling pipe is connected to the three-way valve, and the three-way valve is controlled by the control handle to control the opening and closing of the branch, the top of the three-way valve is connected to the water pipe, and the end of the water pipe is connected to the cavity, the inside of the cavity is tightly provided with a floating plate, and the top of the floating plate is connected to a spring rod, the end of the spring rod is connected to the top plate, and the top plate is embedded in the bottom plane of the casting cavity.
[0007] Furthermore, the water cooling pipe is connected to the circulation interface of the water cooling machine, and the water cooling pipe realizes rapid cooling of the casting in the casting cavity through heat conduction.
[0008] Furthermore, one of the three-way valve interfaces is connected to the output end of the water cooler, and the second of the three-way valve interfaces is connected to the return end of the water cooler, and the third of the three-way valve interfaces is connected to the cavity through a water pipe.
[0009] Furthermore, the floating plate inside the cavity rises synchronously with the increase of the liquid level, and the floating plate controls the top plate to be lifted up on the top plane of the casting cavity through the spring rod.
[0010] Furthermore, guide pillars are symmetrically fixed on both sides of the top of the static mold seat, and a drainage port connected to the cavity is provided at the bottom of the front side of the static mold seat.
[0011] Furthermore, support columns are welded and fixed on both sides of the top of the base plate, and end plates are fixed at the ends of the support columns, and oil cylinders are symmetrically fixed on both sides of the top of the end plates.
[0012] Furthermore, the output end of the oil cylinder is connected to a movable mold seat, and an infusion port is opened at the middle end of the top of the movable mold seat, ear plates are symmetrically fixed on the left and right sides of the movable mold seat, and the ear plates are slidably matched with support columns, and guide sleeves are arranged on both sides of the bottom of the movable mold seat, and the guide sleeves are slidably matched with guide columns.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. When the utility model is in use, the oil cylinder is activated to drive the movable mold base and the static mold base to close the mold relatively, the casting liquid is added into the casting cavity through the infusion port and the shaping is completed. After the shaping is completed, the water cooler is activated and the water coolant is circulated and pumped into the spiral water cooling pipe surrounding the outer periphery of the casting cavity. The water cooling pipe realizes rapid cooling of the casting in the casting cavity through heat conduction, thereby realizing rapid cooling of the casting.
[0015] 2. When the utility model is in use, the present application provides a three-way valve at the end of the water-cooling pipe, and controls the on-off of the branch at the end of the water-cooling pipe through the three-way valve. First, one of the three-way valve interfaces is connected to the output end of the water-cooling machine, secondly, the second three-way valve interface is connected to the return end of the water-cooling machine, and finally, the third three-way valve interface is connected to the cavity through the water delivery pipe. When the casting is cooled, the output end of the water-cooling pipe is directly connected to the return end to realize the circulation pumping of the coolant until the casting is completely cooled. Thereafter, the passage of the three-way valve is switched by controlling the handle so that the output end of the water-cooling pipe is connected to the cavity through the water delivery pipe, and the floating plate inside the cavity rises synchronously with the increase of the liquid level, and further the top plate is controlled to be lifted up on the top plane of the casting cavity through the spring rod, so as to realize the automatic ejection and unloading of the cooled and formed casting, and the danger is greatly reduced without the need for manual material taking. After the casting is ejected, the coolant in the cavity is discharged through the drain port, and the top plate is automatically reset under the elastic force of the spring rod. The design is reasonable and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0017] Figure 2 This is a schematic diagram of the external structure of the static mold base of the utility model;
[0018] Figure 3 It is a schematic diagram of the internal structure of the static module of the utility model.
[0019] In the figure: 1, bottom plate; 2, static mold base; 3, guide column; 4, drain port; 5, cooling ejector assembly; 501, casting cavity; 502, water cooling pipe; 503, three-way valve; 504, control handle; 505, water pipe; 506, cavity; 507, floating plate; 508, spring rod; 509, top plate; 6, support column; 7, end plate; 8, oil cylinder; 9, movable mold base; 10, infusion port; 11, ear plate; 12, guide sleeve. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] like Figures 1 to 3As shown, a die-casting molding device convenient for taking materials includes a bottom plate 1 and a cooling ejector assembly 5. The middle end of the top of the bottom plate 1 is bolted with a static mold seat 2. The cooling ejector assembly 5 is arranged inside the static mold seat 2. The cooling ejector assembly 5 includes a casting cavity 501, a water cooling pipe 502, a three-way valve 503, a control handle 504, a water pipe 505, a cavity 506, a floating plate 507, a spring rod 508 and a top plate 509. The casting cavity 501 is opened at the middle end of the top of the static mold seat 2, and the outer periphery of the casting cavity 501 is surrounded by a spiral water cooling pipe 502, the water cooling pipe 502 is connected to the circulation interface of the water cooler, and the water cooling pipe 502 realizes the rapid cooling of the casting in the casting cavity 501 through heat conduction. The temperature is rapidly reduced. The end of the water cooling pipe 502 is connected with a three-way valve 503, and the three-way valve 503 is controlled by a control handle 504 to control the on-off of the branch. The top of the three-way valve 503 is connected with a water pipe 505, and the end of the water pipe 505 is connected with a cavity 506. One of the interfaces of the three-way valve 503 is connected with the output end of the water cooler, and the second interface of the three-way valve 503 is connected with the return end of the water cooler, and the third interface of the three-way valve 503 is connected with the cavity 506 through the water pipe 505. A floating plate 507 is tightly arranged inside the cavity 506, and a spring rod 508 is connected to the top of the floating plate 507. The end of the spring rod 508 is connected with a top plate 509, and the top plate 509 is embedded in the casting cavity 506. 01, the floating plate 507 inside the cavity 506 rises synchronously with the increase of the liquid level, and the floating plate 507 controls the top plate 509 to be lifted up on the top plane of the casting cavity 501 through the spring rod 508. The present application is provided with a three-way valve 503 at the end of the water-cooling pipe 502, and the on-off of the branch at the end of the water-cooling pipe 502 is controlled by the three-way valve 503. First, one of the interfaces of the three-way valve 503 is connected to the output end of the water cooler, and secondly, the second interface of the three-way valve 503 is connected to the reflux end of the water cooler. Finally, the third interface of the three-way valve 503 is connected to the cavity 506 through the water pipe 505. When the casting is cooled, the output end of the water-cooling pipe 502 is directly connected to the reflux end. The coolant is circulated and pumped until the casting is completely cooled. After that, the passage of the three-way valve 503 is switched by controlling the handle 504, so that the output end of the water-cooling pipe 502 is connected to the cavity 506 through the water pipe 505. The floating plate 507 inside the cavity 506 rises synchronously with the increase of the liquid level, and the top plate 509 located on the top plane of the casting cavity 501 is further controlled by the spring rod 508 to realize the automatic ejection and unloading of the cooled and formed casting. There is no need for manual material removal, which greatly reduces the danger. After the casting is ejected, the coolant in the cavity 506 is discharged through the drain port 4, and the top plate 509 is automatically reset under the elastic force of the spring rod 508. The design is reasonable and practical.
[0022] like Figure 1 to Figure 2As shown, guide pillars 3 are symmetrically fixed on both sides of the top of the static mold base 2, and a drainage port 4 connected to the cavity 506 is set at the bottom of the front of the static mold base 2, and support pillars 6 are welded and fixed on both sides of the top of the bottom plate 1, and end plates 7 are fixed at the ends of the support pillars 6, and oil cylinders 8 are symmetrically fixed on both sides of the top of the end plate 7, and the output end of the oil cylinder 8 is connected to the movable mold base 9, and an infusion port 10 is opened at the middle end of the top of the movable mold base 9. The oil cylinder 8 is activated to drive the movable mold base 9 to close the mold with the static mold base 2, and the casting liquid is passed through the infusion port 1 0 is added into the casting cavity 501 and the shaping is completed. After the shaping is completed, the water cooler is started and the water coolant is circulated and pumped into the spiral water cooling pipe 502 surrounding the outer periphery of the casting cavity 501. The water cooling pipe 502 realizes the rapid cooling of the casting in the casting cavity 501 through heat conduction, and realizes the rapid cooling of the casting. The left and right sides of the movable mold base 9 are symmetrically fixed with ear plates 11, and the ear plates 11 are slidably matched with the support column 6. The bottom sides of the movable mold base 9 are provided with guide sleeves 12, and the guide sleeves 12 are slidably matched with the guide column 3.
[0023] Working principle: When using this die-casting molding device that is easy to take materials, when in use, activate the oil cylinder 8 to drive the movable mold base 9 and the static mold base 2 to close the mold relatively, add the casting liquid into the casting cavity 501 through the infusion port 10 and complete the shaping, after the shaping is completed, activate the water cooler and circulate and pump the water coolant into the spiral water-cooling pipe 502 surrounding the outer periphery of the casting cavity 501, the water-cooling pipe 502 realizes the rapid cooling of the casting in the casting cavity 501 through heat conduction, and realizes the rapid cooling of the casting, the present application is provided with a three-way valve 503 at the end of the water-cooling pipe 502, and the on-off of the end branch of the water-cooling pipe 502 is controlled by the three-way valve 503, firstly, one of the interfaces of the three-way valve 503 is connected to the output end of the water cooler, secondly, the second interface of the three-way valve 503 is connected to the reflux end of the water cooler, and finally the third interface of the three-way valve 503 is connected through the inlet The water pipe 505 is connected with the cavity 506. When the casting is cooled, the output end of the water-cooling pipe 502 is directly connected to the return end to realize the circulation pumping of the coolant until the casting is completely cooled. Thereafter, the passage of the three-way valve 503 is switched by controlling the handle 504, so that the output end of the water-cooling pipe 502 is connected with the cavity 506 through the water pipe 505. The floating plate 507 inside the cavity 506 rises synchronously with the increase of the liquid level, and further controls the top plate 509 to be lifted up on the top plane of the casting cavity 501 through the spring rod 508, so as to realize the automatic ejection and unloading of the cooled and formed casting. There is no need for manual material removal, which greatly reduces the risk. After the casting is ejected, the coolant in the cavity 506 is discharged through the drain port 4, and the top plate 509 is automatically reset under the elastic force of the spring rod 508. The design is reasonable and practical.
[0024] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A die-casting device that is easy to take out, characterized in that: The invention comprises a bottom plate (1) and a cooling ejection assembly (5), wherein a static mold seat (2) is fixedly connected to the top middle end of the bottom plate (1) by bolts, and the cooling ejection assembly (5) is arranged inside the static mold seat (2). The cooling ejection assembly (5) comprises a casting cavity (501), a water cooling pipe (502), a three-way valve (503), a control handle (504), a water pipe (505), a cavity (506), a floating plate (507), a spring rod (508) and a top plate (509), wherein the casting cavity (501) is opened at the top middle end of the static mold seat (2), and a spiral water valve (508) surrounds the outer periphery of the casting cavity (501). A cooling pipe (502), the end of the water cooling pipe (502) is connected to a three-way valve (503), and the three-way valve (503) is controlled by a control handle (504) to control the on-off of the branch, the top of the three-way valve (503) is connected to a water pipe (505), and the end of the water pipe (505) is connected to a cavity (506), a floating plate (507) is tightly arranged inside the cavity (506), and the top of the floating plate (507) is connected to a spring rod (508), the end of the spring rod (508) is connected to a top plate (509), and the top plate (509) is embedded in the bottom plane of the casting cavity (501).
2. A die-casting device for easy material removal according to claim 1, characterized in that: The water cooling pipe (502) is connected to the circulation interface of the water cooling machine, and the water cooling pipe (502) realizes rapid cooling of the casting in the casting cavity (501) through heat conduction.
3. A die-casting device for easy material removal according to claim 1, characterized in that: One of the interfaces of the three-way valve (503) is connected to the output end of the water cooler, and the second interface of the three-way valve (503) is connected to the return end of the water cooler, and the third interface of the three-way valve (503) is connected to the cavity (506) through the water pipe (505).
4. A die-casting device for easy material removal according to claim 1, characterized in that: The floating plate (507) inside the cavity (506) rises synchronously with the increase of the liquid level, and the floating plate (507) controls the top plate (509) to be lifted up on the top plane of the casting cavity (501) through the spring rod (508).
5. The die-casting device for facilitating material removal according to claim 1, characterized in that: Guide pillars (3) are symmetrically fixed on both sides of the top of the static mold base (2), and a liquid discharge port (4) connected to the cavity (506) is provided at the bottom of the front side of the static mold base (2).
6. The die-casting device for easy material removal according to claim 1, characterized in that: Support columns (6) are welded and fixed on both sides of the top of the bottom plate (1), and end plates (7) are fixed at the ends of the support columns (6), and oil cylinders (8) are symmetrically fixed on both sides of the top of the end plates (7).
7. A die-casting device for easy material removal according to claim 6, characterized in that: The output end of the oil cylinder (8) is connected to a movable mold base (9), and an infusion port (10) is provided at the middle end of the top of the movable mold base (9). Ear plates (11) are symmetrically fixed on the left and right sides of the movable mold base (9), and the ear plates (11) are slidably matched with the support columns (6). Guide sleeves (12) are provided on both sides of the bottom of the movable mold base (9), and the guide sleeves (12) are slidably matched with the guide columns (3).
Citation Information
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