Pneumatic ash conveying pipeline anti-blocking mechanism
By setting up transmission ring blocks, dampers and high-pressure gas dredging systems in the pneumatic ash transfer pipeline, the problem of blockage in the existing technology cannot be detected and unblocked in a timely manner, real-time detection and multi-position dredging are achieved, and work efficiency and equipment service life are improved.
Patent Information
- Application Number
- CN202422284807.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing pipeline anti-blocking structure of the pneumatic ash delivery system cannot promptly understand whether the ash delivery pipeline is blocked, resulting in delays in working progress.
A pneumatic ash transfer pipeline anti-blocking mechanism is designed, including ash transfer pipeline, main dredging pipe and detection device. By setting up a transmission ring block and a damper in the ash conveying pipeline, high-pressure gas impacts the rotation shaft, and combining the sliding block and sliding rail, automatic unblocking of the ash conveying pipeline is achieved.
Real-time blockage detection and multi-position dredging of ash pipeline are realized, which reduces inspection time, increases work efficiency, and extends the service life of the equipment.
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Figure CN222947669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic ash conveying pipes, in particular to a pneumatic ash conveying pipeline anti-blocking mechanism. Background Art
[0002] Pneumatic ash conveying pipe is an important transport component in the pneumatic ash conveying system. It uses the energy of airflow to transport granular materials such as coal ash and dust in the airflow direction in a closed pipeline. According to the density of particles in the pipeline, pneumatic ash conveying pipe can be divided into dilute phase ash conveying and dense phase ash conveying. The former is suitable for short-distance transportation, while the latter is suitable for longer distances. Pneumatic ash conveying pipe has the advantages of environmental protection, safety, and high efficiency, and is widely used in many industries such as electricity, steel, chemical industry, and building materials.
[0003] The pipeline anti-blocking structure of the pneumatic ash conveying system recorded in the patent document with announcement number CN219044696U, by quickly pushing the movable shaft in the fixed pipe, drives the movable plate at one end of the movable shaft to move and drives several pointed cones on the surface of the movable plate to move synchronously. After the movable plate is pushed out, the movable shaft is quickly pulled outward, so that the movable plate drives the pointed cones to quickly return to the center, and the deposited dust will have an immovable force due to inertia, so the deposited ash will be separated from the surface of the movable plate, and then the movable shaft is moved back and forth multiple times, and multiple pointed cones will scatter the dust so that the dust will no longer accumulate together, and then the scattered dust can be taken away together during the next ash conveying. At the same time, it can also be used in the ash conveying process to scatter the block dust, reduce its weight, and facilitate it to be taken away by compressed air, thereby solving the problem of dust accumulation at the corners of the ash conveying pipe. The pipeline anti-blocking structure of the pneumatic ash conveying system cannot timely understand whether the ash conveying pipe is blocked, thereby delaying the work progress.
[0004] Based on this, a pneumatic ash conveying pipeline anti-blocking mechanism is now provided to eliminate the drawbacks of the existing device. Utility Model Content
[0005] The utility model aims to provide a pneumatic ash conveying pipeline anti-blocking mechanism to solve the problems in the background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A pneumatic ash conveying pipeline anti-blocking mechanism comprises an ash conveying pipeline, wherein the lower end of the ash conveying pipeline is connected to a main clearing pipe for injecting high-pressure gas into the ash conveying pipeline, the lower end of the main clearing pipe is connected to a high-pressure gas pipeline for providing high-pressure gas to the main clearing pipe, both ends of the ash conveying pipeline are respectively provided with a connecting port for connecting to other gas pipes, a detection device for detecting whether the ash conveying pipeline is blocked is provided inside the ash conveying pipeline, and a clearing structure for automatically clearing the ash conveying pipeline is provided inside the main clearing pipe.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional solution: the detection device includes a transmission ring block, the transmission ring block is arranged inside the ash conveying pipeline, a channel for ash to pass through is provided in the middle of the transmission ring block, and a sensor component for detecting the pressure signal transmitted by the transmission ring block is provided at the rear end of the transmission ring block.
[0010] In an optional solution: the sensing assembly includes a damper, the damper is arranged at the rear end of the transmission ring block, the buffer end of the damper is fixedly connected to the transmission ring block, the rear end of the damper is fixedly connected to the pressure sensor, the pressure sensor is fixedly connected to the damper, and the lower end of the pressure sensor is provided with a transmission element for transmitting signals to open or close the dredging work.
[0011] In an optional solution: the transmission element includes a processor, the processor is arranged at the lower end of the pressure sensor, the processor receiving end is electrically connected to the pressure sensor output end, the lower end of the processor is provided with a switch for controlling the processor, and the processor is electrically connected to a regulating member for controlling the gas output of the main dredging pipe through a transmission line.
[0012] In an optional solution: the regulating member includes a regulating valve, the regulating valve is arranged in the middle position of the main dredging pipe, and the signal receiving end of the regulating valve is electrically connected to the output end of the processor through a transmission line.
[0013] In an optional solution: the dredging structure includes a sliding rail, two sliding rails are provided inside the main dredging pipe, the sliding rails are slidably connected with sliding blocks, and the middle of the two sliding blocks is rotatably connected to a rotating block for dredging the inside of the ash conveying pipeline channel.
[0014] In an optional solution: the rotating block includes a rotating shaft, both ends of the rotating shaft are rotatably connected to a sliding block, the rotating shaft is fixedly connected to the dredging block, and a limiting device is provided below the rotating shaft and inside the main dredging pipe to provide a limit for the rotating shaft.
[0015] In an optional solution: the limiting device includes a limiting ring, the limiting ring is fixedly connected to the inner wall of the main dredging pipe, and the surface of the limiting ring is provided with a groove adapted to the rotating shaft.
[0016] In an optional solution: a secondary dredging pipe is provided on both sides of the main dredging pipe.
[0017] In an optional solution: two limit blocks are fixedly connected inside the sliding rail.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. The utility model applies continuous pressure to the transmission ring block through the ash material, and buffers the impact of the transmission ring block through the damper, thereby increasing the service life. The pressure sensor records and transmits the pressure on the damper, determines whether the inside of the ash conveying pipeline is blocked, clearly identifies the blockage location, reduces the troubleshooting time, and increases work efficiency.
[0020] 2. The utility model uses high-pressure gas flowing inside the main dredging pipe to impact the rotating shaft. The rotating shaft slides upward through the cooperation of the sliding block and the sliding rail, and slides to the position of the limit block. The dredging block is rotated by the high-pressure gas, and the dredging block rotates around the rotating shaft to clear the blocked ash material. The dredging is assisted by two auxiliary dredging pipes to complete the dredging work of the ash conveying pipeline, realize the dredging of multiple positions of the ash conveying pipeline, and increase the dredging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a structural schematic diagram of the ash conveying pipeline of the utility model.
[0023] Figure 3 It is a structural schematic diagram of the transmission ring block of the utility model.
[0024] Figure 4 It is a structural schematic diagram of the dredging block of the utility model.
[0025] Figure 5 It is a structural schematic diagram of the limit block of the utility model.
[0026] Notes on figure marks: 101. ash conveying pipeline, 102. high-pressure gas pipeline, 103. main dredging pipe, 104. connecting port, 201. transmission ring block, 202. damper, 203. pressure sensor, 204. processor, 205. switch, 206. transmission line, 207. valve, 301. sliding block, 302. sliding rail, 303. limiting block, 304. rotating shaft, 305. dredging block, 306. limiting ring, 307. containing groove, 308. auxiliary dredging pipe. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0028] In one embodiment, Figure 1-Figure 3As shown, a pneumatic ash conveying pipeline anti-blocking mechanism comprises an ash conveying pipeline 101, wherein the lower end of the ash conveying pipeline 101 is connected to a main dredging pipe 103 for injecting high-pressure gas into the ash conveying pipeline 101, and the lower end of the main dredging pipe 103 is connected to a high-pressure gas pipeline 102 for providing high-pressure gas to the main dredging pipe 103, and two ends of the ash conveying pipeline 101 are respectively provided with a connecting port 104 for connecting with other gas conveying pipes, and a detection device for detecting whether the ash conveying pipeline 101 is blocked is provided inside the ash conveying pipeline 101, and a dredging structure for automatically dredging the ash conveying pipeline 101 is provided inside the main dredging pipe 103, ash is transported through the ash conveying pipeline 101, high-pressure gas is injected into the ash conveying pipeline 101 through the main dredging pipe 103 to impact the blocked ash conveying pipeline 101, high-pressure gas is provided to the main dredging pipe 103 through the high-pressure gas pipeline 102, and raw materials are provided for dredging the ash conveying pipeline 101, and the remaining ash conveying pipes are connected through the connecting ports 104 provided at both ends of the ash conveying pipeline 101 to carry out ash conveying work;
[0029] In one embodiment, Figure 3 As shown, the detection device includes a transmission ring block 201, which is arranged inside the ash conveying pipeline 101. A channel for ash to pass through is arranged in the middle of the transmission ring block 201. A sensor component for detecting the pressure of the transmission ring block 201 and transmitting a pressure signal is arranged at the rear end of the transmission ring block 201. During the transportation of ash, the ash applies continuous pressure to the transmission ring block 201. The pressure on the transmission ring block 201 determines whether the inside of the ash conveying pipeline 101 is blocked, the blockage position is clearly identified, the troubleshooting time is reduced, and the work efficiency is increased.
[0030] In one embodiment, Figure 2 and Figure 3 As shown, the sensor assembly includes a damper 202, which is arranged at the rear end of the transmission ring block 201, and the buffer end of the damper 202 is fixedly connected to the transmission ring block 201. The rear end of the damper 202 is fixedly connected to a pressure sensor 203, and the pressure sensor 203 is fixedly connected to the damper 202. The lower end of the pressure sensor 203 is provided with a transmission element for transmitting a signal to open or close the dredging work. The damper 202 buffers the impact received by the transmission ring block 201 to increase the service life. The pressure sensor 203 records and transmits the pressure received by the damper 202 to provide conditions for opening or closing the dredging work.
[0031] In one embodiment, Figure 3As shown, the transmission element includes a processor 204, the processor 204 is arranged at the lower end of the pressure sensor 203, the receiving end of the processor 204 is electrically connected to the output end of the pressure sensor 203, the lower end of the processor 204 is provided with a switch 205 for controlling the processor 204, the processor 204 is electrically connected to a regulating member for controlling the gas output of the main dredging pipe 103 through a transmission line 206, the pressure sensor 203 transmits a signal to the receiving end of the processor 204, the microprocessor in the processor 204 determines the internal blockage degree of the ash conveying pipeline 101, and the switch 205 transmits a dredging signal through the transmission line 206 to provide conditions for dredging the ash conveying pipeline 101;
[0032] In one embodiment, Figure 3 As shown, the regulating member includes a regulating valve 207, which is arranged in the middle of the main dredging pipe 103. The signal receiving end of the regulating valve 207 is electrically connected to the output end of the processor 204 through the transmission line 206, and the signal is transmitted through the transmission line 206. The regulating valve 207 determines the gas flow rate of the main dredging pipe 103 through the signal, and provides regulating conditions for dredging the inside of the ash conveying pipeline 101;
[0033] In one embodiment, Figure 4 and Figure 5 As shown, the dredging structure includes a sliding rail 302, two sliding rails 302 are arranged inside the main dredging pipe 103, the sliding rails 302 are slidably connected to the sliding blocks 301, and the middle of the two sliding blocks 301 is rotatably connected to a rotating block used to dredge the inside of the ash conveying pipeline 101. The sliding conditions are provided by the sliding rails 302, and the sliding of the sliding blocks 301 in the sliding rails 302 provides movement conditions for moving the ash materials gathered in the ash conveying pipeline 101;
[0034] In one embodiment, Figure 2 and Figure 4 As shown, the rotating block includes a rotating shaft 304, and both ends of the rotating shaft 304 are rotatably connected to a sliding block 301, and the rotating shaft 304 is fixedly connected to a dredging block 305. A limit device for providing a limit for the rotating shaft 304 is provided below the rotating shaft 304 and inside the main dredging pipe 103. The high-pressure gas flowing inside the main dredging pipe 103 impacts the rotating shaft 304, and the rotating shaft 304 slides upward through the cooperation of the sliding block 301 and the sliding rail 302, and slides to the position of the limit block 303. The dredging block 305 is rotated by the high-pressure gas, and the dredging block 305 rotates around the rotating shaft 304 to remove the blocked ash material, and the dredging is assisted by two auxiliary dredging pipes 308 to complete the dredging work of the ash conveying pipeline 101.
[0035] In one embodiment, Figure 5As shown, the limiting device includes a limiting ring 306, the limiting ring 306 is fixedly connected to the inner wall of the main dredging pipe 103, and the surface of the limiting ring 306 is provided with a groove 307 adapted to the rotating shaft 304. When the dredging is completed, the rotating shaft 304 moves downward and slides to the groove 307 to provide sealing conditions for the main dredging pipe 103;
[0036] The above embodiment discloses a pneumatic ash conveying pipeline anti-blocking mechanism, wherein the pressure on the transmission ring block 201 is used to determine whether the inside of the ash conveying pipeline 101 is blocked, and the blockage position is determined. The damper 202 buffers the impact on the transmission ring block 201 to increase the service life. The pressure on the damper 202 is recorded and transmitted by the pressure sensor 203, and the signal is transmitted to the receiving end of the processor 204 by the pressure sensor 203. The microprocessor in the processor 204 determines the degree of blockage inside the ash conveying pipeline 101, and the switch 205 is connected through the transmission line 2 06 transmits the dredging signal, and transmits the signal through the transmission line 206. The regulating valve 207 determines the gas flow rate of the main dredging pipe 103 through the signal. The high-pressure gas flowing through the inside of the main dredging pipe 103 impacts the rotating shaft 304. The rotating shaft 304 slides upward through the cooperation of the sliding block 301 and the sliding rail 302, and slides to the position of the limit block 303. The dredging block 305 is rotated by the high-pressure gas. The dredging block 305 rotates around the rotating shaft 304, and the blocked ash material is cleared. The two 308s assist in dredging, and the ash conveying pipeline 101 is dredged.
[0037] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A pneumatic ash conveying pipeline anti-blocking mechanism, comprising an ash conveying pipeline (101), wherein the lower end of the ash conveying pipeline (101) is connected to a main dredging pipe (103) for injecting high-pressure gas into the ash conveying pipeline (101), and the lower end of the main dredging pipe (103) is connected to a high-pressure gas pipeline (102) for providing high-pressure gas to the main dredging pipe (103), and the two ends of the ash conveying pipeline (101) are respectively provided with a connection port (104) for connecting to other gas pipes, characterized in that: A detection device for detecting whether the ash conveying pipeline (101) is blocked is provided inside the ash conveying pipeline (101), and a dredging structure for automatically dredging the ash conveying pipeline (101) is provided inside the main dredging pipe (103).
2. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 1 is characterized in that: The detection device comprises a transmission ring block (201), the transmission ring block (201) is arranged inside the ash conveying pipeline (101), a channel for ash to pass through is arranged in the middle of the transmission ring block (201), and a sensor component for detecting a pressure signal transmitted by the pressure of the transmission ring block (201) is arranged at the rear end of the transmission ring block (201).
3. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 2 is characterized in that: The sensor assembly comprises a damper (202), the damper (202) being arranged at the rear end of the transmission ring block (201), the buffer end of the damper (202) being fixedly connected to the transmission ring block (201), the rear end of the damper (202) being fixedly connected to a pressure sensor (203), the pressure sensor (203) being fixedly connected to the damper (202), and a transmission element for transmitting a signal to open or close a dredging operation being arranged at the lower end of the pressure sensor (203).
4. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 3 is characterized in that: The transmission element comprises a processor (204), the processor (204) is arranged at the lower end of the pressure sensor (203), the receiving end of the processor (204) is electrically connected to the output end of the pressure sensor (203), the lower end of the processor (204) is provided with a switch (205) for controlling the processor (204), and the processor (204) is electrically connected to a regulating member for controlling the gas output of the main dredging pipe (103) through a transmission line (206).
5. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 4 is characterized in that: The regulating member comprises a regulating valve (207), and the regulating valve (207) is arranged in the middle position of the main dredging pipe (103). The signal receiving end of the regulating valve (207) is electrically connected to the output end of the processor (204) through a transmission line (206).
6. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 1, characterized in that: The dredging structure comprises a sliding rail (302), two sliding rails (302) are arranged inside the main dredging pipe (103), the sliding rails (302) are slidably connected to the sliding blocks (301) inside, and the two sliding blocks (301) are rotatably connected in the middle to form a rotating block for dredging the channel inside the ash conveying pipeline (101).
7. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 6, characterized in that: The rotating block comprises a rotating shaft (304), and the two ends of the rotating shaft (304) are respectively rotatably connected to a sliding block (301), and the rotating shaft (304) is fixedly connected to a dredging block (305). A limiting device for limiting the rotating shaft (304) is provided below the rotating shaft (304) and inside the main dredging pipe (103).
8. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 7, characterized in that: The limiting device comprises a limiting ring (306), the limiting ring (306) is fixedly connected to the inner wall of the main dredging pipe (103), and a receiving groove (307) adapted to the rotating shaft (304) is provided on the surface of the limiting ring (306).
9. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 1, characterized in that: An auxiliary dredging pipe (308) is provided on each side of the main dredging pipe (103).
10. The anti-blocking mechanism for pneumatic ash conveying pipeline according to claim 6, characterized in that: Two limiting blocks (303) are fixedly connected inside the sliding rail (302).
Citation Information
Patent Citations
Pipeline anti-blocking structure of pneumatic ash conveying system
CN219044696U