Tunnel safety mechanical arm structure
By designing the tunnel safety robotic arm structure and using the coordinated work of the robotic arm and the oil cylinder, the accurate injection of concrete slurry is achieved, solving the problem of difficult control of attachment quality and worker safety in manual injection, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202421717208.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, tunnel construction manually sprays concrete slurry, making it difficult to control the quality of spraying adhesion, and workers' safety is difficult to ensure, which affects construction efficiency and safety.
A tunnel safety robotic arm structure is designed, including a load-bearing plate, electric wheel, direction adjustment seat, robotic arm, oil cylinder and positioning assembly. Through the coordinated work of these components, flexible adjustment of the robotic arm and accurate positioning of the spray tube are achieved, ensuring the accurate injection of concrete slurry.
The spray accuracy and uniformity of concrete slurry are improved, the slurry is avoided, and the safety of workers and construction efficiency are ensured.
Smart Images

Figure CN222949871U_ABST
Abstract
Description
Technical Field
[0001] This utility model patent relates to the technical field of tunnel construction equipment, specifically, to a tunnel safety mechanical arm structure. Background Art
[0002] When supporting tunnels, concrete slurry spraying is often required. In most cases, manual spraying is used, that is, the operator uses a handheld nozzle and a delivery hose to spray the construction surface.
[0003] When spraying concrete slurry in tunnel construction, workers often spray it directly on the construction surface. This method makes it difficult to control the adhesion quality of the concrete spraying. When spraying on the top construction surface, the concrete slurry is prone to fall, which makes the safety of the workers not guaranteed.
[0004] In the prior art, artificial spraying of concrete slurry during tunnel construction not only affects the construction efficiency, but also affects the construction safety of workers. Therefore, a tunnel safety mechanical arm structure is proposed to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a tunnel safety mechanical arm structure, aiming to solve the problem in the prior art that artificial spraying of concrete slurry during tunnel construction not only affects the construction efficiency but also affects the construction safety of workers.
[0006] The utility model is implemented as follows: a tunnel safety mechanical arm structure, a load-bearing plate, the four corners of the bottom of the load-bearing plate are bolted with electric wheels, the top of the load-bearing plate is bolted with a direction adjustment seat, the top of the direction adjustment seat is bolted with a table plate, the rear side of the top of the table plate is rotatably connected to the mechanical arm, the front side of the top of the table plate is rotatably connected to the first oil cylinder, the telescopic end of the first oil cylinder is rotatably connected to the top side inside the mechanical arm, the rear side of the mechanical arm is provided with an electric rotating seat, the inside of the mechanical arm is rotatably connected with a cross arm, the rear side of the cross arm is rotatably connected to the front side of the electric rotating seat, The front side of the mechanical arm is rotatably connected to the second oil cylinder, the telescopic end of the second oil cylinder is rotatably connected to the rear side of the electric rotating seat, the rear side of the electric rotating seat is provided with a positioning sleeve, the rear side of the positioning sleeve is bolted with a movable arm, the front side of the movable arm is bolted to the rear side of the electric rotating seat, the bottom of the rear side of the electric rotating seat is rotatably connected to the third oil cylinder, the telescopic end of the third oil cylinder is rotatably connected to the positioning sleeve, the interior of the positioning sleeve is a groove, the interior of the positioning sleeve is provided with a spray pipe, positioning components are provided on both sides of the interior of the positioning sleeve, and the positioning components are located on the outside of the spray pipe.
[0007] Furthermore, the positioning assembly includes a screw rod, a clamping plate and a rotating rod, the screw rod is threadedly connected to both sides of the positioning sleeve, the clamping plates are respectively arranged on both sides of the interior of the positioning sleeve, the outer side of the clamping plate is rotatably connected to the inner side of the screw rod, the clamping plate is located on the outer side of the spray pipe, and the rotating rod is welded to the outer side of the screw rod surface.
[0008] Furthermore, a push frame is bolted to the front side of the bearing plate, and the push frame is L-shaped.
[0009] Furthermore, the top of the push frame is provided with a protective sleeve, and the protective sleeve is made of rubber material.
[0010] Furthermore, the surface of the protective cover is provided with anti-skid patterns, and the anti-skid patterns are in a grid shape.
[0011] Furthermore, a rotating disk is fixedly welded to the outer side of the rotating rod, and the rotating disk is made of metal material.
[0012] Furthermore, the outer side of the turntable is provided with anti-skid patterns, and the anti-skid patterns are in the shape of lines.
[0013] Furthermore, a reinforcement pad is bonded to the inner side of the splint, and the reinforcement pad is made of elastic rubber material.
[0014] Furthermore, the inner side of the reinforcement pad is provided with reinforcement lines, and the reinforcement lines are in the shape of double-layer lines.
[0015] Furthermore, the top of the spray pipe is connected to a regulating valve, and the top of the regulating valve is connected to a liquid guide pipe.
[0016] Compared with the prior art, the tunnel safety mechanical arm structure provided by the utility model, when it is necessary to spray a specific area on the top of the tunnel, the operator controls the electric wheel and the direction adjustment seat to make the mechanical arm roughly align with the area, and then drives the extension of the first oil cylinder to lift the mechanical arm, and then starts the electric rotating seat to rotate the cross arm to a suitable angle, so as to quickly switch the spraying area and improve the construction efficiency, and extend the second oil cylinder to extend the cross arm, and then adjust the angle of the movable arm through the third oil cylinder, so that the positioning sleeve located at the rear side of the third oil cylinder and the movable arm can achieve synchronous angle adjustment. In this process, the positioning component located inside the positioning sleeve positions the spraying pipe, and then the concrete slurry is transported to the spraying pipe, so as to ensure that the concrete slurry can be accurately and evenly sprayed onto the construction surface, improve the adhesion quality of the spraying, and avoid the slurry from falling, so as to ensure the safety and efficiency of the construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the tunnel safety mechanical arm structure provided by the utility model;
[0018] Figure 2 It is a three-dimensional schematic diagram of the table provided by the utility model;
[0019] Figure 3 It is a three-dimensional schematic diagram of the third oil cylinder provided by the utility model;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the positioning component provided by the utility model;
[0021] Figure 5 It is a three-dimensional schematic diagram of a push rack provided by the utility model.
[0022] 1. Loading plate; 2. Electric wheel; 3. Direction adjustment seat; 4. Table; 5. Mechanical arm; 6. First oil cylinder; 7. Electric rotating seat; 8. Cross arm; 9. Second oil cylinder; 10. Positioning sleeve; 11. Movable arm; 12. Third oil cylinder; 13. Spray pipe; 14. Positioning assembly; 1401. Screw rod; 1402. Clamp; 1403. Rotating rod; 15. Push frame; 16. Protective cover; 17. Turntable; 18. Reinforcement pad. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0025] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0026] Reference Figure 1-5 As shown, it is a preferred embodiment provided by the utility model.
[0027] The tunnel safety mechanical arm structure includes a bearing plate 1, the four corners of the bottom of the bearing plate 1 are bolted with electric wheels 2, the top of the bearing plate 1 is bolted with a direction adjustment seat 3, the top of the direction adjustment seat 3 is bolted with a platform 4, the rear side of the top of the platform 4 is rotatably connected to a mechanical arm 5, the front side of the top of the platform 4 is rotatably connected to a first oil cylinder 6, the telescopic end of the first oil cylinder 6 is rotatably connected to the top side of the inside of the mechanical arm 5, the rear side of the mechanical arm 5 is provided with an electric rotating seat 7, the inside of the mechanical arm 5 is rotatably connected with a cross arm 8, the rear side of the cross arm 8 is rotatably connected to the front side of the electric rotating seat 7, and the front side of the mechanical arm 5 is rotatably connected to the first oil cylinder 6. Two oil cylinders 9, the telescopic end of the second oil cylinder 9 is rotatably connected to the rear side of the electric rotating seat 7, a positioning sleeve 10 is provided on the rear side of the electric rotating seat 7, a movable arm 11 is bolted to the rear side of the positioning sleeve 10, the front side of the movable arm 11 is bolted to the rear side of the electric rotating seat 7, the bottom of the rear side of the electric rotating seat 7 is rotatably connected to the third oil cylinder 12, the telescopic end of the third oil cylinder 12 is rotatably connected to the positioning sleeve 10, the interior of the positioning sleeve 10 is a groove, a spray pipe 13 is provided inside the positioning sleeve 10, positioning components 14 are provided on both sides of the interior of the positioning sleeve 10, and the positioning component 14 is located on the outside of the spray pipe 13.
[0028] The tunnel safety mechanical arm 5 structure provided above, when it is necessary to spray a specific area on the top of the tunnel, the operator controls the electric wheel 2 and the direction adjustment seat 3 to make the mechanical arm 5 roughly align with the area, and then drives the extension of the first cylinder 6 to lift the mechanical arm 5, and then starts the electric rotating seat 7 to rotate the cross arm 8 to a suitable angle, so as to quickly switch the spraying area and improve the construction efficiency, and extend the second cylinder 9 to extend the cross arm 8, and then adjust the angle of the movable arm 11 through the third cylinder 12, so that the positioning sleeve 10 located at the rear side of the third cylinder 12 and the movable arm 11 can achieve synchronous angle adjustment. In this process, the positioning component 14 located inside the positioning sleeve 10 positions the spraying pipe 13, and then transports concrete slurry to its spraying pipe 13, so as to ensure that the concrete slurry can be accurately and evenly sprayed onto the construction surface, improve the adhesion quality of the spraying, and avoid the slurry from falling, so as to ensure the safety and efficiency of the construction.
[0029] In this embodiment, the positioning assembly 14 includes a screw rod 1401, a clamping plate 1402 and a rotating rod 1403. The screw rod 1401 is threadedly connected to both sides of the positioning sleeve 10, and the clamping plates 1402 are respectively arranged on both sides of the interior of the positioning sleeve 10. The outer side of the clamping plate 1402 is rotatably connected to the inner side of the screw rod 1401. The clamping plate 1402 is located on the outer side of the spray tube 13, and the rotating rod 1403 is welded to the outer side of the surface of the screw rod 1401; in this way, the operator can rotate the rotating rod 1403 to drive the screw rod 1401 to rotate, so that the clamping plate 1402 is loosened a little, and after adjusting the position of the spray tube 13, the rotating rod 1403 is rotated in the opposite direction to make the clamping plate 1402 clamp the spray tube 13 again to achieve an accurate spraying effect.
[0030] A push frame 15 is bolted to the front side of the load-bearing plate 1, and the push frame 15 is L-shaped; in this way, when the control of the electric wheel 2 at the bottom of the load-bearing plate 1 is not precise enough, the operator can push the push frame 15 by applying appropriate force to adjust the position of the load-bearing plate 1.
[0031] The top of the push frame 15 is covered with a protective cover 16, which is made of rubber material; in this way, the friction between the operator's hand and the top of the push frame 15 can be increased, so that the hand is not easy to slip when pushing the push frame 15, thereby improving the safety and stability of the operation.
[0032] The surface of the protective cover 16 is provided with anti-skid patterns in a grid shape; thus, when the operator's hand contacts the protective cover 16 , the grid patterns will generate more friction and resistance with the hand, facilitating use.
[0033] In this embodiment, a turntable 17 is fixedly welded to the outer side of the rotating rod 1403, and the turntable 17 is made of metal material; in this way, the operator can save effort and convenience when rotating the rotating rod 1403, and it is not easy to be damaged, thereby ensuring the reliability of operation.
[0034] The outer side of the turntable 17 is provided with anti-skid patterns in the shape of lines; in this way, the roughness of the surface of the turntable 17 can be effectively increased. When the operator holds the turntable 17 for rotation, the lines and patterns form more contact points and friction with the hand.
[0035] In this embodiment, a reinforcing pad 18 is bonded to the inner side of the clamping plate 1402, and the reinforcing pad 18 is made of elastic rubber material; in this way, it can better fit the shape of the spray pipe 13, increase the contact area, and thus improve the stability and reliability of clamping.
[0036] The inner side of the reinforcement pad 18 is provided with reinforcement lines, which are in the shape of double-layer lines; thus, the friction between the reinforcement pad 18 and the spray tube 13 is further increased, ensuring the stability of the spray tube 13 when it is positioned, so as to facilitate use.
[0037] In this embodiment, the top of the spray pipe 13 is connected to a regulating valve, and the top of the regulating valve is connected to a liquid guide tube; in this way, when it is necessary to increase the intensity and coverage area of the spraying, the opening of the regulating valve can be increased to allow more concrete slurry to pass through the spray pipe 13, increasing the flow rate and pressure. Conversely, if fine local spraying or reducing material consumption is required, the opening of the regulating valve can be reduced.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Tunnel safety mechanical arm structure, characterized in that: The invention comprises a bearing plate (1), wherein the four corners of the bottom of the bearing plate (1) are bolted to electric wheels (2), the top of the bearing plate (1) is bolted to a direction adjustment seat (3), the top of the direction adjustment seat (3) is bolted to a table (4), the rear side of the top of the table (4) is rotatably connected to a mechanical arm (5), the front side of the top of the table (4) is rotatably connected to a first oil cylinder (6), the telescopic end of the first oil cylinder (6) is rotatably connected to the top side of the inside of the mechanical arm (5), the rear side of the mechanical arm (5) is provided with an electric rotating seat (7), the inside of the mechanical arm (5) is rotatably connected to a cross arm (8), the rear side of the cross arm (8) is rotatably connected to the front side of the electric rotating seat (7), and the front side of the mechanical arm (5) is rotatably connected to a second oil cylinder (9). ), the telescopic end of the second oil cylinder (9) is rotatably connected to the rear side of the electric rotating seat (7), the rear side of the electric rotating seat (7) is provided with a positioning sleeve (10), the rear side of the positioning sleeve (10) is bolted with a movable arm (11), the front side of the movable arm (11) is bolted to the rear side of the electric rotating seat (7), the bottom of the rear side of the electric rotating seat (7) is rotatably connected with a third oil cylinder (12), the telescopic end of the third oil cylinder (12) is rotatably connected to the positioning sleeve (10), the interior of the positioning sleeve (10) is a groove, the interior of the positioning sleeve (10) is provided with a spray pipe (13), both sides of the interior of the positioning sleeve (10) are provided with positioning components (14), and the positioning components (14) are located on the outside of the spray pipe (13).
2. The tunnel safety mechanical arm structure according to claim 1, characterized in that: The positioning assembly (14) comprises a screw rod (1401), a clamping plate (1402) and a rotating rod (1403); the screw rod (1401) is respectively threadedly connected to the two sides of the positioning sleeve (10); the clamping plates (1402) are respectively arranged on the two sides inside the positioning sleeve (10); the outer side of the clamping plate (1402) is rotatably connected to the inner side of the screw rod (1401); the clamping plate (1402) is located on the outer side of the spray pipe (13); and the rotating rod (1403) is welded to the outer side of the surface of the screw rod (1401).
3. The tunnel safety mechanical arm structure according to claim 1, characterized in that: A push frame (15) is bolted to the front side of the carrying plate (1), and the push frame (15) is L-shaped.
4. The tunnel safety mechanical arm structure according to claim 3, characterized in that: The top of the push frame (15) is provided with a protective sleeve (16), and the protective sleeve (16) is made of rubber material.
5. The tunnel safety mechanical arm structure according to claim 4, characterized in that: The surface of the protective sleeve (16) is provided with anti-skid patterns, and the anti-skid patterns are in a grid shape.
6. The tunnel safety mechanical arm structure according to claim 2, characterized in that: A rotating disk (17) is fixedly welded to the outer side of the rotating rod (1403), and the rotating disk (17) is made of metal material.
7. The tunnel safety mechanical arm structure according to claim 6, characterized in that: The outer side of the rotating disk (17) is provided with anti-skid patterns, and the anti-skid patterns are in the shape of lines.
8. The tunnel safety mechanical arm structure according to claim 2, characterized in that: A reinforcement pad (18) is bonded to the inner side of the clamping plate (1402), and the reinforcement pad (18) is made of elastic rubber material.
9. The tunnel safety mechanical arm structure according to claim 8, characterized in that: The inner side of the reinforcement pad (18) is provided with reinforcement lines, and the reinforcement lines are in the shape of double-layer lines.
10. The tunnel safety mechanical arm structure according to claim 1, characterized in that: The top of the spray pipe (13) is connected to a regulating valve, and the top of the regulating valve is connected to a liquid guide pipe.