Full-automatic workpiece cleaning machine

By designing a fully automatic workpiece cleaning machine, using a combination of bottom plate, conveyor belt and ultrasonic cleaning box, combined with a drive flip structure, the problems of low cleaning efficiency and difficulty in taking out workpieces in the prior art are solved, and efficient automatic cleaning and taking out workpieces are achieved.

CN222957069UActive Publication Date: 2025-06-10NEIJIANG YUTIAN MACHINERY MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421911877.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-10
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

When handling large amounts of workpieces, the existing fully automatic workpiece cleaning machines rely on manual operation efficiency, and it is difficult to remove all the workpieces in the ultrasonic cleaning box in a single time, affecting the cleaning efficiency.

Method used

A fully automatic workpiece cleaning machine is designed, using a combination of the bottom plate, the first conveyor belt and the second conveyor belt, combined with ultrasonic cleaning box and the drive flip structure to realize the automatic conveying and cleaning of the workpieces, and ensure that all the workpieces are taken out through the flip and unloading method.

Benefits of technology

It realizes automatic cleaning and efficient removal of workpieces, improves cleaning efficiency and work efficiency, and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222957069U_ABST
    Figure CN222957069U_ABST
Patent Text Reader

Abstract

The utility model discloses a full-automatic workpiece cleaning machine in the technical field of workpiece cleaning, which comprises a bottom plate, a first conveying belt and a second conveying belt, the first conveying belt is fixedly mounted on one side of the upper end of the bottom plate, and the second conveying belt is fixedly mounted on the other side of the upper end of the bottom plate. An ultrasonic cleaning box body is arranged at the center of the upper end of the bottom plate, a driving turnover structure is arranged on one side in the ultrasonic cleaning box body, and the driving turnover structure comprises two mounting stand columns, two mounting shafts, a cleaning basket, two traction blocks and two traction rings; the conveying mode of the first conveying belt and the second conveying belt is adopted, automatic conveying of the workpieces can be achieved, and the overall cleaning efficiency of the workpieces is guaranteed; the adopted cleaning basket can synchronously clean a plurality of workpieces at a time, a turnover discharging mode is adopted, the workpieces can be taken out as much as possible at a time, and the workpiece taking efficiency is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of workpiece cleaning, in particular to a full-automatic workpiece cleaning machine. Background Technique

[0002] After mechanical processing, workpieces will be contaminated with a large amount of debris or machine oil, and a cleaning device is required to clean the processed workpieces to remove the dirt on the workpieces.

[0003] For the cleaning of a large number of workpieces, if relying solely on manual labor, the workload is large, the time consumed is too long, the efficiency is low, and it is difficult to take out all the workpieces in the ultrasonic cleaning box at one time, seriously affecting the cleaning efficiency of the workpieces. Therefore, new technical solutions need to be designed to solve this problem. Content of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic workpiece cleaning machine to solve the problems in the above-mentioned background technique that when using an existing full-automatic workpiece cleaning machine, for the cleaning of a large number of workpieces, if relying solely on manual labor, the workload is large, the time consumed is too long, the efficiency is low, and it is difficult to take out all the workpieces in the ultrasonic cleaning box at one time, seriously affecting the cleaning efficiency of the workpieces.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a full-automatic workpiece cleaning machine, including a bottom plate, a first conveyor belt and a second conveyor belt. The first conveyor belt is fixedly installed on one side of the upper end of the bottom plate, and the second conveyor belt is fixedly installed on the other side of the upper end of the bottom plate. A ultrasonic cleaning box body is arranged at the center of the upper end of the bottom plate. A driving and flipping structure is arranged on one side inside the ultrasonic cleaning box body. The driving and flipping structure includes two installation columns, two installation shafts, a cleaning basket, two traction blocks and two traction rings;

[0006] The two installation columns are respectively installed at one ends of the outer walls on both sides of the ultrasonic cleaning box body. The two installation shafts are respectively installed in the two installation columns through bearings. One end of the cleaning basket is connected to the two installation shafts respectively through the side wall surfaces. The two traction blocks are respectively fixedly installed at the outer wall surfaces on both sides of the other end of the cleaning basket. The two traction rings are respectively fixedly installed at the upper ends of the two traction blocks.

[0007] Preferably, for the full-automatic workpiece cleaning machine of the utility model, a traction structure is arranged at the upper ends of the two installation columns. The traction structure includes two bearing plates, a mounting plate, a double-headed motor, two driving shafts, two winding discs and two traction ropes;

[0008] The two bearing plates are respectively installed at the upper ends of the two installation columns. Both ends of the installation plate are respectively connected to the two bearing plates. The double-headed motor is fixedly installed at the center of one side of the installation plate. One ends of the two drive shafts are respectively movably inserted into the two bearing plates, and the other ends are respectively connected to the drive ends on both sides of the double-headed motor. The two winding disks are respectively fixedly installed at the upper ends of the two drive shafts. Both ends of the two traction ropes are respectively connected to the two traction rings and the two winding disks.

[0009] As an optimization of the full-automatic workpiece cleaning machine of the present utility model, a limiting support frame is provided on one side of the lower end inside the ultrasonic cleaning box body, and one side of the top end of the limiting support frame contacts the lower wall surface of one side of the cleaning basket.

[0010] As an optimization of the full-automatic workpiece cleaning machine of the present utility model, limiting inclined plates are provided on both sides of the upper end of the second conveyor belt.

[0011] As an optimization of the full-automatic workpiece cleaning machine of the present utility model, support rods are provided between both sides of the upper end of the two limiting inclined plates and the bottom plate.

[0012] As an optimization of the full-automatic workpiece cleaning machine of the present utility model, one end of the cleaning basket is located at the upper end of one side of the ultrasonic cleaning box body.

[0013] As an optimization of the full-automatic workpiece cleaning machine of the present utility model, the cleaning basket is a wire basket, and the bottom of the cleaning basket is conical.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The setting of the full-automatic workpiece cleaning machine is reasonable in structural design;

[0015] 1. By adopting the conveying method of the first conveyor belt and the second conveyor belt, the automatic conveying of workpieces can be realized, ensuring the overall cleaning efficiency of the workpieces;

[0016] 2. The adopted cleaning basket can perform synchronous cleaning operations on several workpieces at a time, and by adopting the turnover discharging method, several workpieces can be taken out completely at a time, ensuring the material taking efficiency of the workpieces;

[0017] 3. By adopting the ultrasonic cleaning method, the overall cleaning effect of the workpieces can be effectively ensured, and stains remaining on the surface of the workpieces can be avoided. Description of the Drawings

[0018] Figure 1 It is the front view three-dimensional structure schematic diagram of the present utility model;

[0019] Figure 2 It is the rear view three-dimensional structure schematic diagram of the present utility model;

[0020] Figure 3It is a schematic structural diagram of the front view section of the utility model;

[0021] Figure 4 It is a schematic structural diagram of part A of the utility model.

[0022] In the figure: 1, bottom plate; 2, first conveyor belt; 3, second conveyor belt; 4, ultrasonic cleaning box body; 5, installation column; 6, installation shaft; 7, cleaning basket; 8, traction block; 9, traction ring; 10, bearing plate; 11, mounting plate; 12, double-headed motor; 13, drive shaft; 14, winding disc; 15, traction rope; 16, limit support frame; 17, limit inclined plate; 18, support rod. Specific implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] In this technical solution, a full-automatic workpiece cleaning machine includes a bottom plate 1, a first conveyor belt 2 and a second conveyor belt 3. The first conveyor belt 2 is fixedly installed on one side of the upper end of the bottom plate 1, and the second conveyor belt 3 is fixedly installed on the other side of the upper end of the bottom plate 1. An ultrasonic cleaning box body 4 is provided at the center of the upper end of the bottom plate 1. A driving and flipping structure is provided on one side inside the ultrasonic cleaning box body 4. The driving and flipping structure includes two installation columns 5, two installation shafts 6, a cleaning basket 7, two traction blocks 8 and two traction rings 9;

[0026] The two installation columns 5 are respectively installed at one ends of the outer walls on both sides of the ultrasonic cleaning box body 4. The two installation shafts 6 are respectively installed in the two installation columns 5 through bearings. One end of the two side walls of the cleaning basket 7 is respectively connected to the two installation shafts 6. The two traction blocks 8 are respectively fixedly installed at the outer walls on both sides of the other end of the cleaning basket 7. The two traction rings 9 are respectively fixedly installed at the upper ends of the two traction blocks 8.

[0027] In this technical solution, the first conveyor belt 2 on one side of the upper end of the bottom plate 1 is used to convey the workpieces to be cleaned to the cleaning basket 7 in the ultrasonic cleaning box body 4. The cleaning basket 7 is immersed in the cleaning liquid in the ultrasonic cleaning box body 4. By the operation of the ultrasonic cleaning box body 4, the workpieces in the cleaning basket are cleaned. When a batch of workpieces is cleaned, under the action of the traction block 8 and the traction ring 9, the cleaning basket 7 rotates upward with the upper ends of the two mounting shafts 6 as the centers, turning the workpieces in the cleaning basket 7 over and pouring them onto the upper end of the second conveyor belt 3. The second conveyor belt 3 conveys the cleaned workpieces to the designated position, completing the cleaning operation of a batch of workpieces.

[0028] In some technical solutions, referring to Figure 1 , a traction structure is provided at the upper ends of the two mounting columns 5. The traction structure includes two bearing plates 10, a mounting plate 11, a double-headed motor 12, two drive shafts 13, two winding discs 14, and two traction ropes 15.

[0029] The two bearing plates 10 are respectively installed at the upper ends of the two mounting columns 5. The two ends of the mounting plate 11 are respectively connected to the two bearing plates 10. The double-headed motor 12 is fixedly installed at the center of one side of the mounting plate 11. One ends of the two drive shafts 13 are respectively movably inserted into the two bearing plates 10, and the other ends are respectively connected to the drive ends on both sides of the double-headed motor 12. The two winding discs 14 are respectively fixedly installed at the upper ends of the two drive shafts 13. The two ends of the two traction ropes 15 are respectively connected to the two traction rings 9 and the two winding discs 14.

[0030] In this technical solution, by the operation of the double-headed motor 12 at the center of one side of the mounting plate 11, the two drive shafts 13 are synchronously driven to rotate in the two bearing plates 10. Under the action of the two winding discs 14, the two traction ropes 15 are synchronously wound, driving the two traction blocks 8 and the two traction rings 9 on both sides of the cleaning basket 7 to move, thus achieving the purpose of turning the cleaning basket 7.

[0031] In some technical solutions, referring to Figure 1 , a limit support frame 16 is provided on one side of the lower end inside the ultrasonic cleaning box body 4. One side of the top end of the limit support frame 16 is in contact with the lower wall surface of one side of the cleaning basket 7. Limit inclined plates 17 are provided on both sides of the upper end of the second conveyor belt 3. Support rods 18 are provided between the two limit inclined plates 17 and both sides of the upper end of the bottom plate 1. One end of the cleaning basket 7 is located at one side of the upper end of the ultrasonic cleaning box body 4. The cleaning basket 7 is a wire basket, and the bottom of the cleaning basket 7 is conical.

[0032] Working principle: The first conveyor belt 2 on one side of the upper end of the bottom plate 1 is used to convey the unwashed workpieces, and the workpieces are conveyed into the cleaning basket 7 in the ultrasonic cleaning box body 4. The cleaning basket 7 is immersed in the cleaning liquid in the ultrasonic cleaning box body 4. When the ultrasonic cleaning box body 4 works, the workpieces in the cleaning basket are cleaned. When a batch of workpieces is cleaned, the double-headed motor 12 at the center of one side of the mounting plate 11 works, synchronously driving the two drive shafts 13 to rotate in the two bearing plates 10. Under the action of the two winding discs 14, the two traction ropes 15 are synchronously wound, driving the two traction blocks 8 and the two traction rings 9 on both sides of the cleaning basket 7 to move. Under the action of the traction blocks 8 and the traction rings 9, the cleaning basket 7 rotates upward with the upper ends of the two mounting columns 5 as the center of the circle under the action of the two mounting shafts 6, turning the workpieces in the cleaning basket 7 over and pouring them onto the upper end of the second conveyor belt 3. The second conveyor belt 3 conveys the cleaned workpieces to the designated position, completing the cleaning operation of a batch of workpieces.

[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0034] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be combined with each other in any way. The exhaustive description of these combinations is not given in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A fully automatic workpiece cleaning machine, comprising a base plate (1), a first conveyor belt (2) and a second conveyor belt (3), characterized in that: The first conveyor belt (2) is fixedly mounted on one side of the upper end of the base plate (1), and the second conveyor belt (3) is fixedly mounted on the other side of the upper end of the base plate (1). An ultrasonic cleaning box (4) is provided at the center of the upper end of the base plate (1), and a driving flip structure is provided on one side of the ultrasonic cleaning box (4). The driving flip structure comprises two mounting columns (5), two mounting shafts (6), a cleaning basket (7), two traction blocks (8) and two traction rings (9); The two mounting columns (5) are respectively mounted on one end of the outer wall on both sides of the ultrasonic cleaning box (4); the two mounting shafts (6) are respectively embedded in the two mounting columns (5) through bearings; the two side walls of one end of the cleaning basket (7) are respectively connected to the two mounting shafts (6); the two traction blocks (8) are respectively fixedly mounted on the outer walls on both sides of the other end of the cleaning basket (7); and the two traction rings (9) are respectively fixedly mounted on the upper ends of the two traction blocks (8).

2. A fully automatic workpiece cleaning machine according to claim 1, characterized in that: A traction structure is provided at the upper ends of the two mounting columns (5), and the traction structure comprises two bearing plates (10), a mounting plate (11), a double-headed motor (12), two drive shafts (13), two winding reels (14) and two traction ropes (15); The two bearing plates (10) are respectively mounted on the upper ends of the two mounting columns (5), the two ends of the mounting plate (11) are respectively connected to the two bearing plates (10), the double-headed motor (12) is fixedly mounted at the center of one side of the mounting plate (11), one end of the two driving shafts (13) are respectively movably embedded in the two bearing plates (10), and the other ends are respectively connected to the driving ends on both sides of the double-headed motor (12), the two winding drums (14) are respectively fixedly mounted on the upper ends of the two driving shafts (13), and the two ends of the two traction ropes (15) are respectively connected to the two traction rings (9) and the two winding drums (14).

3. The fully automatic workpiece cleaning machine according to claim 1, characterized in that: A limiting support frame (16) is provided on one side of the lower end of the ultrasonic cleaning box (4), and a top side of the limiting support frame (16) is in contact with a lower wall surface of one side of the cleaning basket (7).

4. The fully automatic workpiece cleaning machine according to claim 1, characterized in that: Limiting inclined plates (17) are provided on both sides of the upper end of the second conveyor belt (3).

5. The fully automatic workpiece cleaning machine according to claim 4, characterized in that: Support rods (18) are provided between the two limiting inclined plates (17) and both sides of the upper end of the bottom plate (1).

6. The fully automatic workpiece cleaning machine according to claim 1, characterized in that: One end of the cleaning basket (7) is located at an upper end of one side of the ultrasonic cleaning box (4).

7. The fully automatic workpiece cleaning machine according to claim 1, characterized in that: The cleaning basket (7) is a mesh basket, and the bottom of the cleaning basket (7) is conical.