Quick welding tool for carrier roller frame of belt conveyor

Abstract

The utility model discloses a quick welding tool for a carrier roller frame of a belt conveyor, and relates to the technical field of belt conveyor tools. The positioning sliding table is fixedly arranged at the upper end of the working table, and the positioning sliding table is parallel to the length direction of the working table; the limiting piece is arranged on the positioning sliding table in a sliding manner; the fastening assembly is fixedly arranged on the limiting piece; the welding device has the effect of improving the welding efficiency.

Description

Technical Field

[0001] This application relates to the technical field of belt conveyor tooling, and particularly relates to a rapid welding tooling for a belt conveyor idler bracket. Background Art

[0002] Welding tooling is used to assist operators in welding some fixed structures, which can improve the work efficiency of workers and accurately complete the welding work of the idler bracket.

[0003] A related welding tooling requires workers to position each part of the welded part according to the drawing manually, and then perform a tacking operation. Immediately afterwards, the idler bracket after the tacking operation is carried to the welding tooling for welding operation.

[0004] During tacking, manual spot welding is required. After the spot welding is completed, the idler bracket is manually moved to the welding tooling to complete the welding. However, in the whole process, the parts that require manual participation will consume a lot of time, thus reducing the welding efficiency. Summary of the Utility Model

[0005] In order to reduce the problem of reduced welding efficiency, this application provides a rapid welding tooling for a belt conveyor idler bracket.

[0006] This application provides a rapid welding tooling for a belt conveyor idler bracket, adopting the following technical solutions:

[0007] A rapid welding tooling for a belt conveyor idler bracket includes

[0008] A workbench;

[0009] A positioning slide, the positioning slide is fixedly arranged at the upper end of the workbench, and the positioning slide is arranged parallel to the length direction of the workbench;

[0010] A limiting member, the limiting member is slidably arranged on the positioning slide;

[0011] A fastening assembly, the fastening assembly is fixedly arranged on the limiting member.

[0012] By adopting the above technical solutions, the setting of the limiting member of the positioning slide and the setting of the fastening assembly ensure the stability of the idler bracket during the welding process, avoid welding deviation caused by position movement, enable the accurate positioning of the position of the idler bracket, avoid the cumbersome process of manual position adjustment, thus reducing the problem of long time-consuming manual positioning, and further increasing the welding efficiency.

[0013] Optionally, the limiting member includes:

[0014] A limiting slide rail, the lower end of the limiting slide rail is slidably arranged on the positioning slide, and the upper end of the limiting slide rail is a free end;

[0015] A limiting plate, the limiting plate is slidably connected to the limiting slide rail through an adjusting member, and a chute is vertically arranged on the limiting slide rail.

[0016] By adopting the above technical solution, the setting of the limiting slide rail provides a sliding space for the limiting plate, enabling the limiting plate to be adjusted in the vertical direction according to requirements, so that the tooling can use different specifications of roller supports, improving the applicability of the tooling.

[0017] Optionally, the fastening assembly includes:

[0018] A connecting plate, one end of the connecting plate is fixedly arranged at one end of the limiting plate away from the limiting slide rail;

[0019] A connecting rod member, the connecting rod member is rotatably arranged at one end of the connecting plate away from the limiting plate;

[0020] A fastening plate, one end of the fastening plate is rotatably arranged on one side of the connecting plate;

[0021] A fastening column, one end of the fastening column is fixedly arranged at one end of the fastening plate close to the roller support, and the axis of the fastening column is perpendicular to the axis of the fastening plate;

[0022] A handheld part, the handheld part is rotatably arranged at one end of the connecting plate close to the limiting slide rail.

[0023] By adopting the above technical solution, under the coordinated action of the connecting plate, the connecting rod member, the fastening plate and the fastening column, the roller support can be firmly fixed, preventing it from moving or shifting during the welding process, thereby enhancing the stability of the operation. The setting of the handheld part enables the operator to conveniently apply pressure to the fastening column, thereby realizing the fastening of the roller support, simplifying the manual operation process and improving work efficiency.

[0024] Optionally, an adjusting member is slidably arranged on the limiting slide rail, and the adjusting member includes:

[0025] A slider, the slider is slidably arranged in the chute;

[0026] A connecting column, one end of the connecting column is fixedly connected to one side of the slider, and the other end of the connecting column passes through the limiting plate;

[0027] A screw, the screw is threadedly connected to the end of the connecting column passing through the limiting plate.

[0028] By adopting the above technical solution, the setting of the slider and the connecting column enables the position of the limiting plate to be adjusted by adjusting the tightness of the screw, so that the limiting plate can be suitable for roller supports of different sizes, improving the applicability of the tooling.

[0029] Optionally, the connecting rod member includes:

[0030] A first connecting rod, one end of the first connecting rod is rotatably arranged on one side of the connecting plate;

[0031] A second connecting rod, one end of the second connecting rod is rotatably arranged on the side of the first connecting rod away from the hand-held part, and the other end of the second connecting rod is rotatably connected to the end of the fastening plate away from the connecting plate.

[0032] By adopting the above technical solution, the rotational connection between the first connecting rod and the second connecting rod forms a stable support structure, preventing the fastening plate from shaking or shifting when pressure is applied, increasing the stability of the entire fastening assembly. At the same time, the setting of the first connecting rod and the second connecting rod enables the operator to clamp the idler bracket only by operating the hand-held part, reducing the complexity of the operation and improving the work efficiency.

[0033] Optionally, a rubber sleeve is fixedly arranged outside the hand-held part.

[0034] By adopting the above technical solution, the rubber sleeve has good anti-slip function, enabling it to closely fit the skin of the hand and increasing the friction between the hand and the hand-held part.

[0035] Optionally, positioning holes are arranged on the workbench, and the positioning holes correspond one-to-one to the mounting holes of the idler bracket.

[0036] By adopting the above technical solution, the setting of the positioning holes enables the idler bracket to be preliminarily positioned through the mounting holes, which is simple and fast.

[0037] Optionally, the fastening column is a rubber column.

[0038] By adopting the above technical solution, as a flexible connecting piece, the rubber column can change the distribution of the fastening force to a certain extent, enabling the fastening force to act more evenly on the idler bracket, reducing local stress concentration, and improving the stability of the idler bracket.

[0039] In summary, the embodiments of the present invention provide a quick welding tooling for a belt conveyor idler bracket, including at least one of the following beneficial technical effects:

[0040] 1. The setting of the limiting member of the positioning slide and the setting of the fastening assembly ensure the stability of the idler bracket during the welding process, avoiding welding deviation caused by position movement, enabling the accurate positioning of the idler bracket, avoiding the cumbersome process of manual position adjustment, thus reducing the problem of long time-consuming manual positioning, and further increasing the welding efficiency.

[0041] 2. Under the combined action of the connecting plate, the connecting rod member, the fastening plate and the fastening column, the idler bracket can be firmly fixed, preventing movement or deviation during the welding process, thereby enhancing the stability of the operation. The provision of the handheld part enables the operator to conveniently apply pressure to the fastening column, thereby achieving the fastening of the idler bracket, simplifying the manual operation process and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 FIG. is a schematic structural view of a rapid welding tooling for a belt conveyor idler bracket provided by an embodiment of the present invention;

[0043] Figure 2 FIG. is a partial structural view of a rapid welding tooling for a belt conveyor idler bracket provided by an embodiment of the present invention;

[0044] Figure 3 FIG. is a schematic structural view of a fastening assembly in a rapid welding tooling for a belt conveyor idler bracket provided by an embodiment of the present invention;

[0045] Figure 4 FIG. is a schematic structural view of an adjusting member in a rapid welding tooling for a belt conveyor idler bracket provided by an embodiment of the present invention.

[0046] Description of the reference numerals in the drawings:

[0047] 11, workbench; 12, positioning slide; 13, positioning hole; 14, mounting hole; 15, idler bracket; 2, limiting member; 21, limiting slide rail; 22, limiting plate; 3, fastening assembly; 31, connecting plate; 32, connecting rod member; 321, first connecting rod; 322, second connecting rod; 33, fastening plate; 34, fastening column; 35, handheld part; 4, adjusting member; 41, slider; 42, connecting column; 43, screw; 44, chute. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0048] The following will further describe the present application in detail Figures 1-4 with reference to the accompanying drawings.

[0049] Combined Figure 1 with Figure 2 the accompanying drawings, an embodiment of the present application discloses a rapid welding tooling for a belt conveyor idler bracket 15, including: a workbench 11, a positioning slide 12, a limiting member 2, and a fastening assembly 3. The positioning slide 12 is fixedly arranged at the upper end of the workbench 11, and the positioning slide 12 is arranged parallel to the length direction of the workbench 11. The limiting member 2 is slidably arranged on the positioning slide 12, and the fastening assembly 3 is fixedly arranged on the limiting member 2.

[0050] In the embodiment of the present application, the length of the positioning slide 12 is equal to the length of the workbench 11, and the width of the positioning slide 12 only needs to satisfy the sliding of the limiting member 2. It should be noted that the positioning slide 12 can be integrally formed on the workbench 11 or fixed by welding or bolting. Positioning holes 13 are provided on the workbench 11, and the positioning holes 13 correspond one by one to the mounting holes 14 of the roller bracket 15, so that the roller bracket 15 is preliminarily positioned through the mounting holes 14, which is simple and fast. When specifically used, when welding the roller bracket 15, first place the roller bracket 15 on the positioning slide 12, then fix the roller bracket 15 through the limiting member 2 and the fasteners, and then use a welding robot for welding, so as to reduce the problem of long manual positioning time and thus increase the welding efficiency.

[0051] Combined with Figure 2 , in a specific embodiment, the limiting member 2 includes a limiting slide rail 21 and a limiting plate 22. The lower end of the limiting slide rail 21 is slidably arranged on the positioning slide 12, the upper end of the limiting slide rail 21 is a free end, the limiting plate 22 is slidably connected with the limiting slide rail 21 through an adjusting member 4, and a chute 44 is vertically arranged on the limiting slide rail 21.

[0052] In the embodiment of the present application, the height of the limiting slide rail 21 is set according to the actual use situation, and no specific limitation is made in the embodiment of the present application. The limiting slide rail 21 can be made to smoothly move along the surface of the positioning slide 12 by installing other sliding structures such as rollers and sliders 41 at the lower end of the limiting slide rail 21. At the same time, it should be noted that when the limiting slide rail 21 slides to the designated position, the limiting slide rail 21 is fixed to the positioning slide 12 by bolts. The limiting plate 22 is arranged in a rectangular plate shape, so that the vertical part of the roller bracket 15 abuts against the limiting plate 22 to achieve rapid positioning. When actually used, move the limiting plate 22 up and down on the limiting slide rail 21 to make the position of the limiting plate 22 adapt to the roller bracket 15, then fix the limiting plate 22 through the adjusting member 4, place the roller bracket 15 on the workbench 11, and make each vertical part of the roller bracket 15 abut against the limiting plate 22, so as to realize the rapid fixation of the roller bracket 15.

[0053] Combined with Figure 3 and Figure 4, In a specific embodiment, the fastening assembly 3 includes a connecting plate 31, a connecting rod member 32, a fastening plate 33, a fastening column 34, and a hand-held portion 35. One end of the connecting plate 31 is fixedly provided at one end of the limiting plate 22 away from the limiting slide rail 21. The connecting rod member 32 is rotatably provided at the end of the connecting plate 31 away from the limiting plate 22. One end of the fastening plate 33 is rotatably provided on one side of the connecting plate 31. One end of the fastening column 34 is fixedly provided at the end of the fastening plate 33 close to the roller bracket 15. The hand-held portion 35 is rotatably provided at the end of the connecting plate 31 close to the limiting slide rail 21. Specifically, the connecting rod member 32 includes a first connecting rod 321 and a second connecting rod 322. One end of the first connecting rod 321 is rotatably provided on one side of the connecting plate 31. One end of the second connecting rod 322 is rotatably provided on the side of the first connecting rod 321 away from the hand-held portion 35. The other end of the second connecting rod 322 is rotatably connected to the end of the fastening plate 33 away from the connecting plate 31.

[0054] In the embodiment of the present application, the connecting plate 31 is arranged in an L shape. It should be noted that there are 2 connecting plates 31. The vertical parts of the two L-shaped plates are both fixed on the limiting plate 22. A gap for the connecting rod member 32 to move is provided between the two connecting plates 31. The horizontal part of the connecting plate 31 is arranged in a wavy shape to provide a moving space for the second connecting rod 322. The first connecting rod 321 is arranged in a rectangular shape. Among them, the two ends of the first connecting rod 321 are arranged in an arc shape. The first connecting rod 321 is rotatably arranged in the gap between the two connecting plates 31 to increase the compactness of the structure. The second connecting rod 322 is arranged in a rectangular shape. Among them, the end of the second connecting rod 322 close to the connecting plate 31 is arranged in a wavy shape. At the same time, the second connecting rod 322 is arranged in a hollow shape, so that the first connecting rod 321 can be rotatably arranged in the second connecting rod 322, which not only saves materials but also increases the structural compactness. The end of the fastening plate 33 connected to the connecting plate 31 has a certain width, that is, it can be rotatably connected to both the connecting plate 31 and the second connecting rod 322. The thickness of the connecting plate 31 can be placed in the gap between the two connecting plates 31 or in the hollow part of the second connecting rod 322. The fastening column 34 is fixed on the fastening plate 33 by bolts.

[0055] The handheld part 35 can be integrally formed on the second connecting rod 322 or fixed on the second connecting rod 322 by welding or bolting, which is specifically set according to the usage situation. Among them, a rubber sleeve is fixedly arranged outside the handheld part 35. Since the rubber sleeve has good anti-slip function, the rubber sleeve can closely fit the hand skin, increasing the friction between the hand and the handheld part 35. At the same time, the rubber sleeve can relieve the discomfort caused by the force on the fingers, making it more comfortable to use the handheld part 35. The fastening column 34 is vertically arranged on the fastening plate 33. The fastening column 34 is a rubber column, and the existence of the rubber column has good elasticity and shock absorption effect. During the fastening process, the rubber column can effectively reduce the force generated by vibration or impact, thereby protecting the idler bracket 15 from damage. At the same time, as a flexible connecting piece, the rubber column can change the distribution of the fastening force to a certain extent, making the fastening force act more evenly on the idler bracket 15, reducing local stress concentration, and improving the stability of the idler bracket 15.

[0056] During specific use, place the idler bracket 15 on the workbench 11. At the same time, position it through the positioning member 2, and then rotate the handheld part 35 towards one end close to the limit slide rail 21, so that the handheld part 35 drives the second connecting rod 322 to rotate. Immediately, the second connecting rod 322 drives the first connecting rod 321 and the fastening plate 33 to rotate in the direction opposite to the handheld part 35. Then, the fastening plate 33 gradually approaches the idler bracket 15 during the rotation. When the handheld part 35 is horizontal with the limit plate 22, the fastening plate 33 is horizontal with the side of the idler bracket 15. At the same time, since the fastening column 34 is perpendicular to the fastening plate 33, the fastening column 34 abuts against the side of the idler bracket 15. Since one side of the idler bracket 15 abuts against the limit plate 22 and the other side abuts against the fastening column 34, the idler bracket 15 is fixed at the required position under the combined action of the limit plate 22 and the fastening column 34.

[0057] Combined Figure 3 and Figure 4 In a specific embodiment, an adjusting member 4 is slidably arranged on the limit slide rail 21. The adjusting member 4 includes a slider 41, a connecting column 42, and a screw 43. The slider 41 is slidably arranged in the chute 44. One end of the connecting column 42 is fixedly connected to one side of the slider 41. The other end of the connecting column 42 passes through the limit plate 22, and the screw 43 is threadedly connected to the end of the connecting column 42 passing through the limit plate 22.

[0058] In the embodiment of the present application, the sliding groove 44 is arranged in a T shape, and the sliding block 41 is arranged in a T shape, so that the sliding block 41 can move along the length direction of the sliding groove 44. The connection between the connecting column 42 and the sliding block 41 can be integrally formed, or can be fixed by welding or bolting, as long as the connection stability between the connecting column 42 and the sliding block 41 is ensured. The other end of the connecting column 42 passes through the limiting plate 22. Therefore, there is a hole on the limiting plate 22 that matches the diameter of the connecting column 42, so that the connecting column 42 can smoothly pass through the limiting plate 22. At the same time, the circumferential side of the connecting column 42 is fixedly connected to the inner side wall of the hole on the limiting plate 22. Among them, a thread is provided on the circumferential side of the connecting column 42. When in specific use, when it is necessary to adjust the height of the limiting plate 22, loosen the screw 43, then make the limiting plate 22 have a movable space with the limiting slide rail 21, and then move the limiting plate 22 up and down. When the limiting plate 22 moves to the fixed position, tighten the screw 43, and then fix the limiting plate 22 and the limiting slide rail 21, which is convenient and fast.

[0059] The implementation principle of the embodiment of the present application is as follows: When it is necessary to weld the idler bracket 15, place the idler bracket 15 on the workbench 11, and perform preliminary positioning through the positioning holes 13 and the mounting holes 14. Then adjust the position of the limiting slide rail 21 so that the position of the limiting slide rail 21 corresponds to the position of the vertical part of the idler bracket 15. Then make the vertical part of the idler bracket 15 contact the limiting plate 22. Immediately, by rotating the handheld part 35 towards one end close to the limiting slide rail 21, the handheld part 35 drives the second connecting rod 322 to rotate. Immediately, the second connecting rod 322 drives the first connecting rod 321 and the fastening plate 33 to rotate in the direction opposite to the handheld part 35. Then, during the rotation of the fastening plate 33, it gradually approaches the idler bracket 15. When the handheld part 35 is horizontal with the limiting plate 22, the fastening plate 33 is horizontal with the side of the idler bracket 15. At the same time, since the fastening column 34 is perpendicular to the fastening plate 33, the fastening column 34 abuts against the side of the idler bracket 15. Since one side of the idler bracket 15 contacts the limiting plate 22 and the other side contacts the fastening column 34, the idler bracket 15 is fixed under the combined action of the limiting plate 22 and the fastening column 34, thus reducing the problem of long manual positioning time and further increasing the welding efficiency.

[0060] This specific embodiment is only an explanation of the present application, and it is not a limitation of the present application. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as they are within the scope of the claims of the present application, they are protected by the patent law.

Claims

1. A belt conveyor roller frame rapid welding tool, characterized in that: include: A workbench (11), wherein the workbench (11) is used to place a roller support frame (15); A positioning slide (12), the positioning slide (12) being fixedly mounted on the upper end of the workbench (11), the positioning slide (12) being arranged parallel to the length direction of the workbench (11); A limiting member (2), the limiting member (2) being slidably disposed on the positioning slide (12); A fastening assembly (3), wherein the fastening assembly (3) is fixedly arranged on the limiting member (2).

2. The belt conveyor roller frame quick welding tool according to claim 1 is characterized in that: The limiting member (2) comprises: A limiting slide rail (21), wherein the lower end of the limiting slide rail (21) is slidably disposed on the positioning slide platform (12), and the upper end of the limiting slide rail (21) is a free end; A limit plate (22), wherein the limit plate (22) is slidably connected to the limit slide rail (21) via an adjusting member (4), and the limit slide rail (21) is vertically provided with a slide groove (44).

3. The belt conveyor roller frame rapid welding tool according to claim 2 is characterized in that: The fastening assembly (3) comprises: A connecting plate (31), one end of the connecting plate (31) being fixedly mounted on an end of the limiting plate (22) away from the limiting slide rail (21); A connecting rod (32), the connecting rod (32) being rotatably disposed on an end of the connecting plate (31) away from the limiting plate (22); a fastening plate (33), one end of the fastening plate (33) being rotatably disposed on one side of the connecting plate (31); A fastening column (34), one end of the fastening column (34) being fixed to one end of the fastening plate (33) close to the roller frame (15), and the axis of the fastening column (34) being perpendicular to the axis of the fastening plate (33); A hand-held portion (35), the hand-held portion (35) being rotatably disposed on one end of the connecting plate (31) close to the limiting slide rail (21).

4. The belt conveyor roller frame rapid welding tool according to claim 2, characterized in that: An adjusting member (4) is slidably disposed on the limiting slide rail (21), and the adjusting member (4) comprises: A sliding block (41), the sliding block (41) being slidably disposed in the sliding groove (44); A connecting column (42), one end of the connecting column (42) being fixedly connected to one side of the sliding block (41), and the other end of the connecting column (42) passing through the limiting plate (22); A screw (43), wherein the screw (43) is threadedly connected to one end of the connecting column (42) passing through the limiting plate (22).

5. The belt conveyor roller frame rapid welding tool according to claim 3 is characterized in that: The connecting rod member (32) comprises: a first connecting rod (321), one end of the first connecting rod (321) being rotatably disposed on one side of the connecting plate (31); A second connecting rod (322), one end of the second connecting rod (322) being rotatably disposed on a side of the first connecting rod (321) away from the hand-held portion (35), and the other end of the second connecting rod (322) being rotatably connected to an end of the fastening plate (33) away from the connecting plate (31).

6. The belt conveyor roller frame rapid welding tool according to claim 3, characterized in that: A rubber sleeve is fixedly provided on the outside of the hand-held part (35).

7. The belt conveyor roller frame rapid welding tool according to claim 1 is characterized in that: The workbench (11) is provided with a positioning hole (13), and the roller support frame (15) is provided with a mounting hole (14), and the positioning hole (13) corresponds one-to-one with the mounting hole (14) of the roller support frame (15).

8. The belt conveyor roller frame rapid welding tool according to claim 3, characterized in that: The fastening column (34) is a rubber column.

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