Environment-friendly color box counting and packaging integrated device

Abstract

The utility model discloses an environment-friendly color box counting and packaging integrated device which comprises a master control box, a packaging machine and a lifting platform, the packaging machine is fixedly installed at the top end of the master control box, an installation base is fixedly installed at the bottom end of the master control box and the bottom end of the lifting platform, and a roller conveying belt is arranged on one side of the lifting platform. A packaging color box is arranged at the top end of the roller conveying belt; the packer comprises a packing base and a packing frame, a conveying groove is formed in the top end of the packing base, and a mounting groove is formed in the middle of the groove wall of the bottom end of the conveying groove. The laser counting device and the weighing device are used for conducting double counting on the stacked packaging color boxes, it is guaranteed that the number of the packaged packaging color boxes meets the packaging requirement, the whole process is controlled by the master control box, operation is easy, the packaging speed is high, a large number of packaging color boxes can be packaged only through a small amount of manpower for supervision, and the working efficiency is improved. The whole device is simple in structure, saves energy consumption and is green and environment-friendly.

Description

Technical Field

[0001] The utility model relates to the technical field of packing devices, in particular to an environment-friendly integrated device for counting and packing color boxes. Background Technique

[0002] In the prior art, digital printing presses have broken through the bottleneck of digital printing technology, achieving true one-piece printing, no need for plate-making, and one-time completion of full-color images. The extremely low printing cost and high-quality printing effect are more economical and convenient than traditional printing systems.

[0003] After retrieval, a patent with the Chinese patent application number 202322490596.5 discloses a printing and packing device for printed matter, including a bottom plate. Two hydraulic telescopic rods are fixedly connected to the top of the bottom plate. It also includes an adjusting mechanism located on the bottom plate. The adjusting mechanism includes an adjusting unit and a limiting unit. The adjusting unit includes a housing fixedly connected to the output ends of the two hydraulic telescopic rods. The housing is provided with a threaded hole, and a bidirectional threaded rod is screwed in the threaded hole. Round blocks are fixedly connected to both ends of the bidirectional threaded rod. A sliding groove is opened on one side of the housing, and two clamping arms are slidably connected in the sliding groove. One ends of the two clamping arms are fixedly connected to the outer side wall of the cylinder of the bidirectional threaded rod together, and rotating wheels are rotatably connected to the other ends of the two clamping arms.

[0004] The above patent has the following deficiencies: The device adjusts the height of the packing box through hydraulic telescopic rods to achieve packing of packing boxes of different sizes. However, the device can only pack single or a small number of printed boxes, which is not convenient for packing a large number of printed boxes. Moreover, most printing enterprises count the number of boxes packed manually, which is time-consuming and laborious, and is prone to errors due to human factors. Rework is required in case of errors. Content of the Utility Model

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose an environment-friendly integrated device for counting and packing color boxes.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An environmentally friendly integrated device for counting and packing color boxes, comprising: a total control box, a packing machine and a lifting platform. The packing machine is fixedly installed at the top of the total control box. Installation bases are fixedly installed at the bottom ends of the total control box and the lifting platform. A roller conveyor belt is arranged on one side of the lifting platform, and packing color boxes are arranged at the top of the roller conveyor belt. The packing machine includes a packing base and a packing frame. A conveying groove is formed at the top of the packing base, an installation groove is formed in the middle of the bottom wall of the conveying groove, a weighing device is fixedly installed at the bottom of the installation groove, and two auxiliary support platforms are symmetrically installed at the top of the weighing device. The main body of the lifting platform is an electric telescopic rod, and a bearing platform is fixedly installed at the top of the telescopic end of the electric telescopic rod. A conveyor belt is arranged at the top of the bearing platform, and an adjustment frame is arranged at the top of the conveyor belt. A laser counting device is fixedly installed at the top of the adjustment frame.

[0008] As a further scheme of the utility model: A plurality of rotating rollers are equidistantly installed inside the conveying groove and at the top of the auxiliary support platform. One end of the packing base close to the lifting platform is fixedly installed with a telescopic cylinder, and a connecting push plate is fixedly installed at the end of the telescopic end of the telescopic cylinder.

[0009] As a further scheme of the utility model: Two limiting clamping cylinders are symmetrically sleeved at the bottom end of the adjustment frame, the bottom ends of the limiting clamping cylinders are fixedly connected with connecting clamping arms, and the two connecting clamping arms are respectively fixedly connected to both sides of the bearing platform.

[0010] As a further scheme of the utility model: A plurality of driving rotating shafts are rotatably installed at equal intervals on the top of the bearing platform, and driving rollers are fixedly installed on the outer walls of the driving rotating shafts.

[0011] As a further scheme of the utility model: A first gear is fixedly installed at one end of the driving rotating shaft, and a second gear is arranged between adjacent first gears.

[0012] As a further scheme of the utility model: A mounting rotating shaft is fixedly installed on one side of the second gear, and a driven gear is fixedly installed at the other end of one of the driving rotating shafts.

[0013] As a further scheme of the utility model: A motor bracket is fixedly installed on one side at the bottom end of the bearing platform, and a driving motor is fixedly installed inside the motor bracket.

[0014] As a further scheme of the utility model: A driving gear is fixedly installed on the output shaft of the driving motor, and the driving gear is in transmission connection with the driven gear.

[0015] Compared with the prior art, the utility model provides an environmentally friendly integrated device for counting and packing color boxes, and has the following beneficial effects:

[0016] This environmentally friendly integrated device for counting and packing color boxes double - counts the stacked packaging color boxes through a laser point counter and a weighing device, ensuring that the number of packaged color boxes meets the packing requirements. The whole process is controlled by a total control box, with simple operation and fast packing speed. Only a small amount of manual supervision is required to carry out the large - batch packing work of packaging color boxes. The overall device has a simple structure, saves energy consumption, and is green and environmentally friendly.

[0017] Parts not involved in this device are the same as or can be implemented using existing technologies. The structure of this utility model is simple and the operation is convenient. Brief Description of the Drawings

[0018] Figure 1 It is a three - dimensional structure schematic diagram of the overall assembly of this utility model;

[0019] Figure 2 It is a partial sectional structure schematic diagram of the overall assembly of this utility model Figure 1 ;

[0020] Figure 3 It is for this utility model Figure 2 An enlarged structure schematic diagram of part A in it;

[0021] Figure 4 It is for this utility model Figure 2 An enlarged structure schematic diagram of part B in it;

[0022] Figure 5 It is a partial sectional structure schematic diagram of the overall assembly of this utility model Figure 2 ;

[0023] Figure 6 It is for this utility model Figure 5 An enlarged structure schematic diagram of part C in it.

[0024] In the figure: 1. Installation base; 2. Total control box; 3. Packing machine; 301. Packing base; 302. Conveyor trough; 303. Rotating roller; 304. Packing frame; 305. Telescopic cylinder; 306. Connecting push plate; 307. Weighing device; 308. Auxiliary support platform; 4. Lifting platform; 401. Fixed bottom plate; 402. Positioning cartridge; 403. Electric telescopic rod; 404. Adjustment frame; 405. Laser point counter; 406. Limiting cartridge; 407. Connecting card arm; 408. Bearing platform; 409. Connecting cartridge; 410. Motor bracket; 411. Driving motor; 412. Driving gear; 413. Transmission rotating shaft; 414. Transmission roller; 415. Conveyor belt; 416. Gear one; 417. Gear two; 418. Installation rotating shaft; 5. Roller conveyor belt; 501. Installation bottom plate; 502. Support column; 503. Installation bracket; 504. Conveyor belt main body; 505. Limiting baffle; 6. Packaging color box. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0026] An environmentally friendly integrated device for counting and packing color boxes, as Figures 1 to 6 shown, includes: a general control box 2, a packing machine 3, and a lifting platform 4. The packing machine 3 is fixedly installed at the top of the general control box 2. An installation base 1 is fixedly installed at the bottom ends of the general control box 2 and the lifting platform 4. A roller conveyor belt 5 is arranged on one side of the lifting platform 4, and a packaging color box 6 is arranged at the top of the roller conveyor belt 5.

[0027] The general control box 2 controls the operation of the overall device. The roller conveyor belt 5 transports multiple packaging color boxes 6 to the top of the lifting platform 4 and stacks the packaging color boxes 6 on the top of the lifting platform 4. The lifting platform 4 counts the packaging color boxes 6. The stacked packaging color boxes 6 are transferred by the lifting platform 4 to the packing machine 3, and the packing machine 3 weighs the stacked packaging color boxes 6 and performs packing.

[0028] The packing machine 3 includes a packing base 301 and a packing frame 304. A conveying groove 302 is opened at the top of the packing base 301. An installation groove is opened in the middle of the bottom wall of the conveying groove 302. A weighing device 307 is fixedly installed at the bottom of the installation groove. Two auxiliary support platforms 308 are symmetrically installed at the top of the weighing device 307. The packing frame 304 is arranged above the weighing device 307.

[0029] A plurality of rotating rollers 303 are equidistantly installed inside the conveying groove 302 and at the top of the auxiliary support platforms 308. Under the control of the general control box 2, the rotating rollers 303 move the stacked packaging color boxes 6 to the top of the rotating rollers 303 above the weighing device 307, and the weighing device 307 weighs them.

[0030] The single weight of the packaging color box 6 is fixed within a certain range. In advance, according to the number of packaging color boxes 6 to be packed, the weight value range of the stacked packaging color boxes 6 is calculated. The weighing device 307 weighs the stacked packaging color boxes 6. If the weighing value is within the weight value range, the general control box 2 controls the packing machine 3 to pack the stacked packaging color boxes 6. If the weighing value is not within the weight value range, the general control box 2 controls the packing machine 3 not to pack the stacked packaging color boxes 6 and issues an alarm. The number of the currently stacked packaging color boxes 6 is counted and corrected manually, and then packing is carried out.

[0031] One end of the packing base 301 close to the lifting platform 4 is provided with an installation groove, and a telescopic cylinder 305 is fixedly installed inside the installation groove. One end of the telescopic end of the telescopic cylinder 305 far from the packing base 301 is fixedly installed with a connecting push plate 306.

[0032] The main body of the lifting platform 4 is set as an electric telescopic rod 403. The bottom end of the electric telescopic rod 403 is fixedly sleeved with a positioning cylinder 402. The bottom end of the positioning cylinder 402 is welded with a fixed bottom plate 401, and the fixed bottom plate 401 is fixedly installed at the top end of the installation base 1.

[0033] The top of the telescopic end of the electric telescopic rod 403 is fixedly installed with a connecting cylinder 409. The top end of the connecting cylinder 409 is welded with a bearing platform 408. Both side edges of the top end of the bearing platform 408 are welded with limiting side arms. A plurality of driving rotating shafts 413 are rotatably installed between the two limiting side arms. A driving roller 414 is fixedly installed on the outside of the driving rotating shaft 413. A conveyor belt 415 is sleeved on the outer walls of the plurality of driving rollers 414.

[0034] One end of the driving rotating shaft 413 is fixedly installed with a first gear 416. A second gear 417 is arranged between two adjacent first gears 416. The plurality of first gears 416 and the plurality of second gears 417 are connected by chain drive. One side of the second gear 417 is fixedly installed with an installation rotating shaft 418, and the installation rotating shaft 418 is fixedly connected with the adjacent limiting side arm; the other end of one of the driving rotating shafts 413 is fixedly installed with a driven gear.

[0035] One side of the bottom end of the bearing platform 408 is fixedly installed with a motor bracket 410. A driving motor 411 is fixedly installed inside the motor bracket 410. The output shaft of the driving motor 411 is fixedly installed with a driving gear 412, and the driving gear 412 is connected with the driven gear by chain drive.

[0036] Both sides of the bearing platform 408 are welded with connecting arms 407. The top end of the connecting arm 407 is welded with a limiting cylinder 406. An adjusting frame 404 is fixedly installed inside the limiting cylinder 406 through a fixing pin. A laser counter 405 is fixedly installed at the top of the adjusting frame 404, and the laser counter 405 counts the packaging color boxes 6 on the top of the conveyor belt 415.

[0037] The roller conveyor belt 5 includes a conveyor belt main body 504 and an installation bracket 503. The conveyor belt main body 504 is installed inside the installation bracket 503. The bottom end of the installation bracket 503 is fixedly connected with a plurality of support columns 502 at equal intervals. The bottom ends of the plurality of support columns 502 are welded with an installation bottom plate 501, and the installation bottom plate 501 is fixedly installed at the top end of the installation base 1. And a limiting baffle 505 is fixedly installed at the bottom end of one end of the installation bracket 503 close to the lifting platform 4. The limiting baffle 505 cooperates with the connecting push plate 306 to make the packaging color boxes 6 stacked on the top of the conveyor belt 415 stacked neatly.

[0038] Working principle:

[0039] Please refer to Figures 1 to 6 , and assemble this device as shown in the figure;

[0040] When this device is in use, the total control box 2 controls the bundling machine 3, the lifting platform 4, and the roller conveyor belt 5 to work; a plurality of packaging color boxes 6 are placed at equal intervals on the top of the conveyor belt main body 504, and the conveyor belt main body 504 transports the packaging color boxes 6 to the top of the conveyor belt 415. When the packaging color box 6 lands on the top of the conveyor belt 415, the laser counter 405 first counts, and then the telescopic cylinder 305 extends, and pushes the packaging color box 6 towards the limit baffle 505 through the connecting push plate 306, so that one side of the packaging color box 6 fits against the limit baffle 505. Then the telescopic cylinder 305 contracts, and at the same time the electric telescopic rod 403 contracts, driving the bearing platform 408 to move downward by a distance equal to the height of one packaging color box 6; repeat the above process to stack a plurality of packaging color boxes 6 on the top of the conveyor belt 415; when the measurement value of the laser counter 405 meets the bundling standard, the total control box 2 turns off the power supply of the conveyor belt main body 504, and at the same time controls the electric telescopic rod 403 to extend, so that the top of the conveyor belt 415 is flush with the top of the bundling base 301; then start the drive motor 411, and the drive motor 411 controls the conveyor belt 415 to rotate, and transfers the stacked packaging color boxes 6 to the top of the rotating roller 303 evenly and stably. Then the electric telescopic rod 403 contracts, and the conveyor belt main body 504 is powered on to continue stacking the packaging color boxes 6; the total control box 2 controls the rotating roller 303 to transfer the stacked packaging color boxes 6 under the bundling frame 304, and the weighing device 307 weighs the packaging color boxes 6. If the weighing value is within the weight value range, the total control box 2 controls the bundling machine 3 to bundle the stacked packaging color boxes 6; if the weighing value is not within the weight value range, the total control box 2 controls the bundling machine 3 not to bundle the stacked packaging color boxes 6, and issues an alarm. The number of the currently stacked packaging color boxes 6 is counted and corrected manually, and then bundling is carried out again.

[0041] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An environmentally friendly color box counting and packaging integrated device, characterized in that: include: A main control box (2), a baler (3) and a lifting platform (4), wherein the baler (3) is fixedly mounted on the top of the main control box (2), a mounting base (1) is fixedly mounted on the bottom of the main control box (2) and the lifting platform (4), a roller conveyor belt (5) is arranged on one side of the lifting platform (4), and a packaging color box (6) is arranged on the top of the roller conveyor belt (5); the baler (3) comprises a baling base (301) and a baling frame (304), a conveying groove (302) is provided on the top of the baling base (301), and a groove wall at the bottom end of the conveying groove (302) is provided. The part is provided with an installation groove, a weighing device (307) is fixedly installed at the bottom of the installation groove, and two auxiliary support platforms (308) are symmetrically installed at the top of the weighing device (307); the main body of the lifting platform (4) is configured as an electric telescopic rod (403), a bearing platform (408) is fixedly installed at the top of the telescopic end of the electric telescopic rod (403), a conveyor belt (415) is arranged at the top of the bearing platform (408), an adjustment frame (404) is arranged at the top of the conveyor belt (415), and a laser point counter (405) is fixedly installed at the top of the adjustment frame (404).

2. The environmentally friendly color box counting and packaging integrated device according to claim 1, characterized in that: A plurality of rotating rollers (303) are equidistantly installed inside the conveying trough (302) and at the top of the auxiliary support platform (308); a telescopic cylinder (305) is fixedly installed at one end of the packaging base (301) close to the lifting platform (4); a connecting push plate (306) is fixedly installed at the telescopic end of the telescopic cylinder (305).

3. The environmentally friendly color box counting and packaging integrated device according to claim 1, characterized in that: Two limiting clamps (406) are symmetrically sleeved on the bottom end of the adjustment frame (404), and a connecting clamp arm (407) is fixedly connected to the bottom end of the limiting clamp arm (406), and the two connecting clamp arms (407) are respectively fixedly connected to two sides of the supporting platform (408).

4. The environmentally friendly color box counting and packaging integrated device according to claim 1, characterized in that: A plurality of transmission shafts (413) are equidistantly mounted on the top of the support platform (408) for rotation, and a transmission roller (414) is fixedly mounted on the outer wall of the transmission shaft (413).

5. The environmentally friendly color box counting and packaging integrated device according to claim 4, characterized in that: A gear 1 (416) is fixedly mounted on one end of the transmission shaft (413), and a gear 2 (417) is arranged between two adjacent gear 1s (416).

6. The environmentally friendly color box counting and packaging integrated device according to claim 5, characterized in that: A mounting shaft (418) is fixedly mounted on one side of the second gear (417), and a driven gear is fixedly mounted on the other end of one of the transmission shafts (413).

7. The environmentally friendly color box counting and packaging integrated device according to claim 1, characterized in that: A motor bracket (410) is fixedly mounted on one side of the bottom end of the support platform (408), and a driving motor (411) is fixedly mounted inside the motor bracket (410).

8. The environmentally friendly color box counting and packaging integrated device according to claim 7, characterized in that: A driving gear (412) is fixedly mounted on the output shaft of the driving motor (411), and the driving gear (412) is transmission-connected to a driven gear.

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