Mattress handle label conveying device

Abstract

The utility model relates to the technical field of conveying devices, and discloses a mattress handle label conveying device which comprises a main frame, the outer portion of the main frame is fixedly connected with an X-axis fixing frame, a guide rail is arranged on the outer portion of the X-axis fixing frame, the inner portion of the guide rail is movably connected with a movable plate, the outer portion of the X-axis fixing frame is fixedly connected with an inductor, and the inductor is fixedly connected with a conveying belt. The exterior of the movable plate is fixedly connected with a label suction cylinder, the bottom of the label suction cylinder is movably connected with a label suction cup, the bottom of the label suction cup is provided with a first pressing plate, and the exterior of the first pressing plate is provided with a second pressing plate; through the arrangement of the inductor, the inductor can be installed in the X-axis fixing frame outside the main frame, moving safety and accuracy can be guaranteed, and a handle label can be folded, taken out and transported conveniently through the movable plate connected with the guide rail outside the X-axis fixing frame and can be matched with a sewing machine for sewing. And meanwhile, labels can be conveyed.

Description

Technical Field

[0001] The utility model relates to the technical field of conveying devices, and more specifically to a mattress handle label conveying device. Background Art

[0002] A mattress handle label conveying device is a kind of automated equipment specially used in mattress production, which can continuously sew handles and labels on the mattress welt. This device usually includes multiple components, such as a welt conveying device, a sewing device, a control system, etc., to achieve a high-efficiency and automated production process.

[0003] At present, the sewing of handles and labels on the mattress welt on the market is mainly manual. The operator uses a pulling machine to sew the handles, and then uses a flatbed sewing machine to sew the labels after sewing the handles. In the process of sewing the handles, the folding of the handles is to use a rotary cylinder to rotate the two ends of the handle by 270° and then send them into the presser foot of the sewing head for sewing. In this method, the presser foot sewn out is prone to the situation that the two layers of handles do not completely overlap, and relatively professional operators are required to operate to avoid this defect.

[0004] At the same time, when the mattress handle label conveying device is in use, due to the need for multiple processes and multiple workstations, multiple devices and technicians are required to cooperate in production, resulting in a complex production process, a high error rate, unstable quality, high production costs, low efficiency, etc. Content of the Utility Model

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a mattress handle label conveying device to solve the problems existing in the above-mentioned background art.

[0006] The utility model provides the following technical solution: a mattress handle label conveying device, including a main frame, an X-axis fixing frame is fixedly connected to the outside of the main frame, a guide rail is opened on the outside of the X-axis fixing frame, a movable plate is movably connected inside the guide rail, a sensor is fixedly connected to the outside of the X-axis fixing frame, a label suction cylinder is fixedly connected to the outside of the movable plate, a label suction cup is movably connected to the bottom of the label suction cylinder, a first pressing plate is arranged at the bottom of the label suction cup, and a second pressing plate is arranged outside the first pressing plate.

[0007] Further, an X-axis motor is fixedly connected to the outside of the sensor, a drag chain mover is fixedly connected to the outside of the X-axis motor, and a drag chain is meshed with the outside of the drag chain mover.

[0008] Further, a guide rail connector is fixedly connected to the outside of the sensor, and a Y-axis guide rail is movably sleeved inside the guide rail connector.

[0009] Further, a belt loop is fixedly connected to the outside of the sensor, and a belt is movably sleeved inside the belt loop.

[0010] Furthermore, a Y-axis motor is fixedly connected to the outside of the main frame, and a Y-axis motor gear is fixedly sleeved inside the Y-axis motor.

[0011] Furthermore, a Z-axis first cylinder is fixedly connected to the outside of the movable plate, and the bottom of the Z-axis first cylinder is movably connected to a Z-axis second cylinder.

[0012] Furthermore, a Z-axis third cylinder is fixedly connected to the outside of the movable plate, and the bottom of the Z-axis third cylinder is movably connected to a retraction cylinder.

[0013] The technical effects and advantages of the present utility model:

[0014] 1. By providing a sensor in the present utility model, it is beneficial that a sensor is installed in the X-axis fixing frame outside the main frame, which can ensure the safety and accuracy of movement. Moreover, the movable plate connected through the guide rail outside the X-axis fixing frame can conveniently fold, take out, transport the handle label and cooperate with a sewing machine for sewing, and at the same time, label conveying can also be carried out.

[0015] 2. By providing a label suction cylinder in the present utility model, it is beneficial that a label suction cylinder is installed outside the movable plate, which can conveniently adjust the height of the label suction cup during operation. The label suction cup is also equipped with a photoelectric switch, and if the label cannot be adsorbed, it will be adsorbed again until the adsorption is successful. At the same time, a first pressing plate and a second pressing plate are installed at the bottom of the label suction cup to fix the label, which is convenient for the label suction cup to better adsorb. The operator can automatically work by setting the actions in advance, and the worker only needs to replenish the materials in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0017] Figure 2 It is a schematic diagram of the structure of the X-axis fixing frame of the present utility model.

[0018] Figure 3 It is a schematic diagram of the front structure of the movable plate of the present utility model.

[0019] Figure 4 It is a schematic diagram of the back structure of the movable plate of the present utility model.

[0020] The reference numerals are: 1, main frame; 2, sensor; 3, guide rail; 4, X-axis fixing frame; 5, belt; 6, Y-axis motor; 7, cable carrier; 8, X-axis motor; 9, first Z-axis cylinder; 10, second Z-axis cylinder; 11, third Z-axis cylinder; 12, retraction cylinder; 13, label suction cylinder; 14, label suction cup; 15, first pressing plate; 16, second pressing plate; 101, movable plate; 102, cable carrier mover; 103, guide rail connector; 104, Y-axis guide rail; 105, belt loop; 106, Y-axis motor gear. Detailed implementation manner

[0021] The technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of each structure described in the following embodiments are merely examples, and the mattress handle label conveying device involved in the present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0022] Referring to Figures 1-4 , the present invention provides a mattress handle label conveying device, including a main frame 1. An X-axis fixing frame 4 is fixedly connected to the outside of the main frame 1. A guide rail 3 is provided on the outside of the X-axis fixing frame 4. A movable plate 101 is movably connected inside the guide rail 3. A sensor 2 is fixedly connected to the outside of the X-axis fixing frame 4. It is beneficial that by installing a sensor 2 in the X-axis fixing frame 4 outside the main frame 1, the moving safety and accuracy can be ensured. And the movable plate 101 connected through the guide rail 3 outside the X-axis fixing frame 4 can conveniently fold, take out, transport the handle label and cooperate with a sewing machine for sewing. At the same time, label conveying can also be carried out. A label suction cylinder 13 is fixedly connected to the outside of the movable plate 101. A label suction cup 14 is movably connected to the bottom of the label suction cylinder 13. A first pressing plate 15 is provided at the bottom of the label suction cup 14. A second pressing plate 16 is provided outside the first pressing plate 15. It is beneficial that a label suction cylinder 13 is installed outside the movable plate 101, so that the operator can conveniently adjust the height of the label suction cup 14. The label suction cup 14 is also equipped with a photoelectric switch. If the label cannot be adsorbed, it will be adsorbed again until the adsorption is successful. At the same time, the first pressing plate 15 and the second pressing plate 16 installed at the bottom of the label suction cup 14 can fix the label, facilitating better adsorption of the label suction cup 14. The operator can automatically work by setting the actions in advance. Workers only need to replenish materials in time.

[0023] In a preferred embodiment, an X-axis motor 8 is fixedly connected to the outside of the inductor 2, a drag chain actuator 102 is fixedly connected to the outside of the X-axis motor 8, and a drag chain 7 is meshed with the outside of the drag chain actuator 102, which is beneficial to the operation of the drag chain 7 in cooperation through the X-axis motor 8 installed outside the X-axis motor 8 via the drag chain actuator 102.

[0024] In a preferred embodiment, a guide rail connector 103 is fixedly connected to the outside of the inductor 2, and a Y-axis guide rail 104 is movably sleeved inside the guide rail connector 103, which is beneficial to braking the X-axis fixing frame 4 by sleeving the Y-axis guide rail 104 through the guide rail connector 103.

[0025] In a preferred embodiment, a belt collar 105 is fixedly connected to the outside of the inductor 2, and a belt 5 is movably sleeved inside the belt collar 105, which is beneficial to the movement of the X-axis fixing frame 4 by sleeving the belt 5 through the belt collar 105.

[0026] In a preferred embodiment, a Y-axis motor 6 is fixedly connected to the outside of the main frame 1, and a Y-axis motor gear 106 is fixedly sleeved inside the Y-axis motor 6, which is beneficial to driving the Y-axis motor gear 106 to rotate through the Y-axis motor 6, thereby providing power for the movement of the device.

[0027] In a preferred embodiment, a Z-axis first cylinder 9 is fixedly connected to the outside of the movable plate 101, and a Z-axis second cylinder 10 is movably connected to the bottom of the Z-axis first cylinder 9, which is beneficial to controlling the expansion and contraction of the first pressing plate 15 through the Z-axis first cylinder 9 and the Z-axis second cylinder 10.

[0028] In a preferred embodiment, a Z-axis third cylinder 11 is fixedly connected to the outside of the movable plate 101, and a retraction cylinder 12 is movably connected to the bottom of the Z-axis third cylinder 11, which is beneficial to controlling the expansion and contraction operation of the second pressing plate 16 through the operation of the Z-axis third cylinder 11 and the retraction cylinder 12.

[0029] Working principle of the utility model: The X-axis motor drives the synchronous pulley and belt to drive the fixed plate on the back of the second Z-axis cylinder 9 to move horizontally. The two sensors on the left and right play a role in limiting and resetting. Similarly, the Y-axis motor controls the synchronous pulleys and belts on both sides to drive the X-axis fixed frame 4 to move vertically. The two sensors in the front and back play a role in limiting and resetting. When sewing a handle, move the X-axis fixed frame 4 until the main frame shaft reaches the position of the handle. The second Z-axis cylinder 9 is activated to eject. At this time, the first pressing plate 15 descends to hold down the handle. The third Z-axis cylinder 11 is activated to eject. At this time, the second pressing plate 16 descends to press down the extra parts of the handle on both sides to form a 90° device. The retraction cylinder is activated, and the second pressing plates 16 on both sides contract inward simultaneously to fold the downward-folded handle inward again to form a 180° folding form. The third Z-axis cylinder 11 contracts, and the second pressing plate 16 moves upward to press the folded material upward. Move the Y-axis motor inward for a certain distance to move the handle out of the stainless steel plate. The second Z-axis cylinder 9 contracts to lift the device below. In the eighth step, move the X-axis fixed frame 4, and the main frame shaft moves the handle in front of the machine head. The second Z-axis cylinder 9 ejects to lower the handle. Move the X-axis fixed frame 4, and the main frame shaft moves the handle below the presser foot of the machine head. The second Z-axis cylinder 10 is activated to eject, and the handle is lowered to be closely attached to the strip. After the presser foot of the machine head presses down and the fixator fixes the handle, the retraction cylinder is activated to eject, and the second pressing plate 16 withdraws from the range of the handle. The Y-axis motor mechanism is moved outward. After exiting the sewing range, the sewing machine is activated to sew, and the grasping and conveying of the handle are completed. When sewing a label: The sewing machine head will retreat to the position of sewing the label. Move the X-axis fixed frame 4, and the main frame shaft moves to the label placement position. The label suction cylinder is activated to lower the suction cup to the label position. The suction cup is activated to suck the label. After the label suction cylinder contracts and the label rises, move the X-axis fixed frame 4, and the main frame shaft moves to the sewing position. The label suction cylinder ejects to lower the label to the strip. The sewing machine is activated to sew the label, and the suction and conveying of the label are completed.

[0030] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

[0031] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0032] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference may be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0033] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A mattress handle label conveying device, comprising a main frame (1), characterized in that: The outside of the main frame (1) is fixedly connected to an X-axis fixed frame (4), a guide rail (3) is provided on the outside of the X-axis fixed frame (4), the inside of the guide rail (3) is movably connected to a movable plate (101), the outside of the X-axis fixed frame (4) is fixedly connected to a sensor (2), the outside of the movable plate (101) is fixedly connected to a label suction cylinder (13), the bottom of the label suction cylinder (13) is movably connected to a label suction cup (14), a first pressing plate (15) is provided at the bottom of the label suction cup (14), and a second pressing plate (16) is provided on the outside of the first pressing plate (15).

2. A mattress handle label conveying device according to claim 1, characterized in that: The outside of the sensor (2) is fixedly connected to the X-axis motor (8), the outside of the X-axis motor (8) is fixedly connected to the drag chain activator (102), and the outside of the drag chain activator (102) engages with the drag chain (7).

3. The mattress handle label conveying device according to claim 1, characterized in that: The outside of the sensor (2) is fixedly connected to a guide rail connector (103), and the inside of the guide rail connector (103) is movably sleeved to a Y-axis guide rail (104).

4. The mattress handle label conveying device according to claim 1, characterized in that: The outside of the sensor (2) is fixedly connected to a belt loop (105), and the inside of the belt loop (105) is movably connected to a belt (5).

5. The mattress handle label conveying device according to claim 1, characterized in that: The outside of the main frame (1) is fixedly connected to the Y-axis motor (6), and the inside of the Y-axis motor (6) is fixedly sleeved to the Y-axis motor gear (106).

6. The mattress handle label conveying device according to claim 1, characterized in that: The outside of the movable plate (101) is fixedly connected to the Z-axis first cylinder (9), and the bottom of the Z-axis first cylinder (9) is movably connected to the Z-axis second cylinder (10).

7. The mattress handle label conveying device according to claim 1, characterized in that: The outside of the movable plate (101) is fixedly connected to the Z-axis third cylinder (11), and the bottom of the Z-axis third cylinder (11) is movably connected to the retracting cylinder (12).

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