Large tube rocking machine
By using a combination of articulated seat, articulated rod and positioning oil cylinder on the rocking pipe machine, the automatic alignment and installation of the pipeline is achieved, solving the problems of manual stabilization and pipeline fall in the prior art, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202422010990.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing pipe rollers need to be manually supported and stabilized during the pipeline lifting process, which consumes manpower and causes problems such as accidental falls in the pipeline that harm the personal safety of staff.
A large-scale rocking pipe machine is designed, using a combination of articulated seat, articulated rod and position adjustment cylinder. The position adjustment cylinder drives the articulated rod to rotate, and uses anti-wear wheels and anti-collision rings to reduce friction and noise, so as to achieve automatic alignment and installation of the pipe.
Automatic positioning and installation of pipelines is realized, manpower is saved, and the harm caused to the personal safety of staff due to accidental falls in the pipeline is avoided.
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Figure CN222963452U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sewer pipeline construction equipment, and more particularly, to a large pipe ramming machine. Background Art
[0002] A pipe ramming machine is a construction machine specifically used for pipe excavation and installation. The pipe ramming machine is easy to operate, can be constructed in a relatively small working space, and can work to a relatively deep underground water level. Its advantages are that it does not require large-area construction and can effectively avoid ground settlement. In addition, the pipe ramming machine also has advantages such as high efficiency and low pollution.
[0003] When the pipe ramming machine works, it generally needs to rely on other machinery to hoist the pipe into the pipe ramming machine so that the clamping mechanism of the pipe ramming machine can hold the pipe tightly. When the pipe is hoisted by machinery, the pipe will shake above the clamping mechanism and cannot be aligned into the clamping mechanism. Generally, it is necessary for the staff to manually hold the pipe steady and position the pipe into the clamping mechanism manually, which is labor-consuming. During the hoisting process of the pipe, due to the heavy weight of the pipe, if it suddenly falls, it may pose a danger to the personal safety of the staff.
[0004] Therefore, it is necessary to design a large pipe ramming machine that can automatically position the pipe into the clamping mechanism. This large pipe ramming machine can save labor and avoid the danger to the personal safety of the staff caused by the accidental fall of the pipe. Summary of the Utility Model
[0005] The content part of the present application is used to briefly introduce the concepts, which will be described in detail in the following specific implementation part. The content part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0006] In order to solve the technical problems mentioned in the above background art part, some embodiments of the present application provide a large pipe ramming machine, including:
[0007] Two support frames, the head and tail of the two support frames are fixedly connected through a connecting seat, so as to form a working area between the two support frames;
[0008] A clamping mechanism, arranged in the working area and movably connected to the support frame, including two oppositely arranged clamping rings and a connecting ring connecting the two clamping rings. One end of the two clamping rings away from the connecting ring is movably connected through a clamping oil cylinder. A circular installation opening is formed between the two clamping rings and the connecting ring for the pipe to enter;
[0009] A hinge seat, fixedly arranged on the connecting seat, with at least three and circumferentially distributed along the axis of the installation opening;
[0010] The articulated rod is rotatably arranged on the hinge seat;
[0011] The position-adjusting oil cylinder is rotatably arranged on the connecting seat. The piston rod of the position-adjusting oil cylinder is rotatably connected to the articulated rod to drive the articulated rod to rotate.
[0012] During the working process, use a crane to hoist the pipeline above the installation opening. Due to the arrangement of the hinge seat and the articulated rod, in the initial state, the position-adjusting oil cylinder is in a contracted state. At this time, the articulated rod is opened. When the pipeline descends to the position between the articulated rods, the position-adjusting oil cylinder extends to drive the articulated rod to rotate; the end of the articulated rod away from the position-adjusting oil cylinder can contact the pipeline and drive the pipeline to align with the installation opening. Under the action of the articulated rod, the pipeline continuously descends into the installation opening; it avoids the problem that the pipeline cannot be aligned with the installation opening due to the shaking of the pipeline and requires manual steadying, saves manpower, and can avoid the harm to the personal safety of the staff caused by the sudden fall of the pipeline.
[0013] Furthermore, an anti-wear wheel is rotatably arranged at the end of the articulated rod away from the position-adjusting oil cylinder.
[0014] Furthermore, an anti-collision ring is fixedly sleeved on the anti-wear wheel, and the anti-collision ring is made of rubber.
[0015] Furthermore, both ends of the connecting ring are respectively hinged to one end of two clamping rings. Connecting blocks are fixedly installed at the ends of the two clamping rings away from the connecting ring. The clamping oil cylinder is a double-headed oil cylinder, and the piston rod of the clamping oil cylinder is rotatably connected to the connecting block.
[0016] Furthermore, a mounting seat is fixedly connected to the clamping ring. A lifting oil cylinder is movably arranged on the support frame, and the piston rod of the lifting oil cylinder is movably connected to the mounting seat to drive the pipeline to lift;
[0017] A rocking cylinder is movably arranged on the support frame, and the piston rod of the rocking cylinder is movably connected to the mounting seat to drive the pipeline to shake.
[0018] Furthermore, a number of serrated portions are formed on the inner walls of the clamping ring and the connecting ring to increase the friction with the pipeline.
[0019] Furthermore, a number of step plates are arranged on the support frame.
[0020] Furthermore, a guardrail is arranged on the support frame outside the step plates.
[0021] The beneficial effects of this application are as follows:
[0022] First, it can automatically adjust the position of the pipeline into the pipeline opening, avoid the problem that it is necessary to manually steady the pipeline and push the pipeline into the pipeline opening due to the shaking of the pipeline, save manpower, and can avoid the harm to the personal safety of the staff caused by the accidental fall of the pipeline;
[0023] Second, the setting of the anti-wear wheel can reduce the friction between the pipeline and the hinge rod;
[0024] Third, the setting of the anti-collision ring can reduce the noise generated by the collision between the anti-wear wheel and the pipeline;
[0025] Fourth, the setting of the guardrail can further protect the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings constituting a part of this application are used to provide a further understanding of this application, making other features, objectives, and advantages of this application more obvious. The schematic embodiments and descriptions of the drawings of this application are used to explain this application and do not constitute an improper limitation of this application.
[0027] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and components are not necessarily drawn to scale.
[0028] In the drawings:
[0029] Figure 1 is the overall schematic diagram of the embodiment of this application;
[0030] Figure 2 is the structural schematic diagram of a part of the embodiment of this application, mainly showing the structure of the clamping mechanism;
[0031] Figure 3 is the structural schematic diagram of a part of the embodiment of this application, mainly showing the connection structure between the hinge seat and the hinge rod;
[0032] Figure 4 is the structural schematic diagram of a part of the embodiment of this application, mainly showing the anti-wear wheel and the anti-collision ring.
[0033] Reference Numerals:
[0034] 1. Support frame; 2. Connection seat; 3. Working area; 4. Clamping mechanism; 5. Clamping ring; 6. Connection ring; 7. Clamping oil cylinder; 8. Connection block; 9. Installation port; 10. Installation seat; 11. Lifting oil cylinder; 12. Rocking cylinder; 13. Hinge seat; 14. Hinge rod; 15. Position adjustment oil cylinder; 16. Anti-wear wheel; 17. Anti-collision ring; 18. Step plate; 19. Guardrail; 20. Serrated part. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0036] In addition, it should be noted that for ease of description, only parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0037] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence relationship of the functions performed by these devices, modules or units.
[0038] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more".
[0039] The present disclosure will be described in detail below with reference to the drawings and in combination with embodiments.
[0040] A large pipe shaking machine includes: two support frames 1, the support frames 1 are arched, the heads and tails of the two support frames 1 are fixedly connected through a connecting seat 2, so as to form a working area 3 between the two support frames 1; a clamping mechanism 4 is movably arranged in the working area 3, the clamping mechanism 4 includes two oppositely arranged clamping rings 5 and a connecting ring 6 connecting the two clamping rings 5, both ends of the connecting ring 6 are respectively hinged to one end of the two clamping rings 5, and one ends of the two clamping rings 5 far away from the connecting ring 6 are movably connected through a clamping oil cylinder 7; specifically, the clamping oil cylinder 7 is a double-headed oil cylinder, connecting blocks 8 are respectively fixedly installed at one ends of the two clamping rings 5 far away from the connecting ring 6, and the two piston rods of the clamping oil cylinder 7 are respectively rotatably connected to the two connecting blocks 8; a circular installation opening 9 is formed between the two clamping rings 5 and the connecting ring 6, after the pipe enters the installation opening 9, the clamping oil cylinder 7 can contract to clamp the pipe; a plurality of uniformly distributed serrated portions 20 are formed on the inner walls of the clamping rings 5 and the connecting ring 6, and the serrated portions 20 can increase the friction force between the clamping rings 5 and the connecting ring 6 and the pipe;
[0041] A mounting seat 10 is welded on the clamping ring 5, and two lifting cylinders 11 are movably provided on each support frame 1. The piston rod of the lifting cylinder 11 is movably connected to the mounting seat 10, and the extension and retraction of the lifting cylinder 11 can drive the mounting seat 10 to rise and fall, thereby driving the pipeline to rise and fall; each support frame 1 is movably provided with a rocking cylinder 12, and the piston rod of the rocking cylinder 12 is movably connected to the mounting seat 10, and the rocking cylinder 12 can drive the pipeline to rotate or shake.
[0042] During operation, a crane is required to hoist the pipe to the top of the installation opening 9 so that the clamping ring 5 can clamp the pipe. When the pipe is hoisted to the top of the installation opening 9, the pipe will shake and the crane cannot align the pipe into the installation opening 9. Generally, the staff needs to manually stabilize the pipe and push it to the installation opening 9 to complete the clamping of the pipe. Therefore, the large pipe shaking machine is also provided with a device capable of aligning the pipe to the installation opening 9.
[0043] Specifically, four articulated seats 13 are symmetrically fixedly installed on the connecting seats 2 at the head and tail of the support frame 1 in pairs, and the four articulated seats 13 are distributed in a circle along the axis of the installation port 9. A hinged rod 14 is rotatably provided on the articulated seat 13; a positioning cylinder 15 is rotatably provided on the connecting seat 2, and the piston rod of the positioning cylinder 15 is rotatably connected to the articulated rod 14, and the articulated rod 14 is driven to rotate by driving the positioning cylinder 15 to extend and retract; an anti-wear wheel 16 is rotatably provided at one end of the articulated rod 14 away from the positioning cylinder 15, and the anti-wear wheel 16 can reduce the friction between the articulated rod 14 and the side wall of the pipeline, and an anti-collision ring 17 is provided on the outer fixed sleeve of the anti-wear wheel 16, and the anti-collision ring 17 is made of rubber. The setting of the anti-collision ring 17 can reduce the noise generated when the anti-wear wheel 16 collides with the pipeline;
[0044] The setting of the articulated rod 14 can extend the adjusting cylinder 15 when the pipeline enters the position between the four articulated rods 14, and the adjusting cylinder 15 rotates, so that the anti-wear wheel 16 can contact the pipeline and drive the pipeline to move toward the center of the installation port 9, thereby gradually adjusting the pipeline to the installation port 9, saving manpower, and avoiding harm to the personal safety of workers caused by accidental falling of the pipeline, thereby avoiding the occurrence of safety accidents.
[0045] A plurality of step plates 18 are fixedly welded on the support frame 1 to facilitate workers to climb onto the support frame 1 . A guardrail 19 is installed on the outer side of the step plate 18 to prevent workers from accidentally falling, thereby further protecting the workers' work safety.
[0046] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the embodiments of the present disclosure that have similar functions.
Claims
1. A large-scale pipe shaking machine, comprising: Two support frames, the head and tail of the two support frames are fixedly connected by a connecting seat, so that a working area is formed between the two support frames; Features: The large-scale pipe shaking machine also includes: The clamping mechanism is arranged in the working area and is movably connected to the support frame, and includes two clamping rings arranged opposite to each other and a connecting ring connecting the two clamping rings. The ends of the two clamping rings away from the connecting rings are movably connected through a clamping oil cylinder. A circular installation opening is formed between the two clamping rings and the connecting ring for the pipeline to enter. An articulated seat, fixedly mounted on the connecting seat, at least three of which are arranged and distributed in a circle along the axis of the mounting opening; A hinge rod, rotatably disposed on the hinge seat; The position adjusting oil cylinder is rotatably arranged on the connecting seat, and the piston rod of the position adjusting oil cylinder is rotatably connected with the articulated rod to drive the articulated rod to rotate.
2. The large-scale pipe shaking machine according to claim 1, characterized in that: An anti-wear wheel is rotatably arranged on one end of the hinged rod away from the position adjustment cylinder.
3. The large-scale pipe shaking machine according to claim 2, characterized in that: The fixing sleeve on the anti-wear wheel is provided with an anti-collision ring, which is made of rubber.
4. The large-scale pipe shaking machine according to claim 1, characterized in that: The two ends of the connecting ring are respectively hinged to one end of the two clamping rings, and a connecting block is fixedly installed at one end of the two clamping rings away from the connecting ring. The clamping cylinder is a double-headed cylinder, and the piston rod of the clamping cylinder is rotatably connected to the connecting block.
5. The large-scale pipe shaking machine according to claim 4, characterized in that: The clamping ring is fixedly connected with a mounting seat, and the support frame is movably provided with a lifting cylinder, and the piston rod of the lifting cylinder is movably connected with the mounting seat to drive the pipeline to be lifted and lowered; A rocking cylinder is movably arranged on the support frame, and a piston rod of the rocking cylinder is movably connected to the mounting seat to drive the pipeline to shake.
6. The large-scale pipe shaking machine according to claim 5, characterized in that: The inner walls of the clamping ring and the connecting ring are formed with a plurality of serrations to increase the friction force with the pipeline.
7. The large-scale pipe shaking machine according to claim 1, characterized in that: A plurality of step plates are arranged on the support frame.
8. The large-scale pipe shaking machine according to claim 7, characterized in that: A guardrail is arranged on the support frame at the outer side of the step plate.