Shearing device for aluminum bar hot shearing

Abstract

The utility model discloses a shearing device for hot shearing of an aluminum bar. The shearing device comprises a shear blade, a shear mounting seat, a shear oil cylinder assembly and an oil cylinder mounting seat, the oil cylinder mounting seat comprises a top mounting plate, a left side mounting plate and a right side mounting plate; the top mounting plate, the left side mounting plate and the right side mounting plate are mutually enclosed to form a mounting cavity with a lower opening; the shear blades are installed at the bottom of the shear installation base, the shear installation base is installed in the installation cavity, V-shaped sliding blocks are arranged on the outer walls of the two sides of the shear installation base in a protruding mode, and V-shaped sliding grooves are formed in the inner side of the left installation plate and the inner side of the right installation plate. The scissor oil cylinder assembly is installed on the top installation plate, and a piston rod of the scissor oil cylinder assembly penetrates through the top installation plate and then is in transmission connection with the top of the scissor installation base, so that the scissor installation base drives the scissor blades to do stable lifting motion under the sliding fit of the V-shaped sliding block and the V-shaped sliding groove. By introducing the scissor blade guide structure, shaking of the scissor blades in the working process is reduced, and stability and accuracy in the cutting process are ensured.

Description

Technical Field

[0001] The utility model relates to the field of aluminum processing, in particular to a shearing device for hot shearing aluminum bars. Background Technique

[0002] At present, the extrusion production process of industrial aluminum profiles is generally as follows: 1) melting aluminum ingots and casting them into long aluminum bars with a length of about 6 to 8 meters, 2) heating and cutting the aluminum bars according to the quantity of profiles for material distribution, and 3) feeding the short aluminum bars into an extruder to extrude profiles.

[0003] On existing hot shearing equipment for aluminum bars, the scissors blades are long-term set on one side of the extruder in a vertical reciprocating reset working state to repeatedly cut aluminum bars. Based on this, existing hot shearing equipment for aluminum bars has the deficiencies, defects and drawbacks that when the friction times and frequency of the scissors blades are excessive, it will cause excessive wear and damage of the scissors blades. To solve the above problems, the Chinese utility model patent with the patent publication number CN214109037U provides a structure for reducing scissors wear. By designing a "scissors seat oil cylinder", a "scissors seat horizontal oil cylinder", and a "scissors seat suspension", the scissors blades leave the cross-section of the aluminum bar after shearing is completed, avoiding contact with the shearing surface of the aluminum bar, thereby reducing the friction of the aluminum bar on the scissors blades and effectively protecting the wear of the scissors blades.

[0004] However, although the above structure extends the service life of the scissors blades, the working state of the scissors blades reciprocating in the vertical direction for a long time exists. Due to the lack of a guiding structure for the scissors blades, the scissors blades vibrate during the working process, affecting the cutting effect. In addition, the scissors blades are consumable parts after all. The existing installation method of the scissors blades is to fix the scissors installation position of the scissors seat by welding, resulting in inconvenient disassembly, replacement of the scissors blades, increasing the maintenance time and reducing the production efficiency. Content of the Utility Model

[0005] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a shearing device for hot shearing aluminum bars.

[0006] The purpose of the utility model is achieved by adopting the following technical solution: A shearing device for hot shearing aluminum bars includes scissors blades, a scissors mounting seat, a scissors oil cylinder assembly, and an oil cylinder mounting seat; the oil cylinder mounting seat includes a first top mounting plate, a first left mounting plate and a first right mounting plate vertically arranged on both sides of the bottom of the first top mounting plate; the first top mounting plate, the first left mounting plate and the first right mounting plate enclose a first mounting chamber with an opening at the lower part;

[0007] The scissors blade is installed at the bottom of the scissors mounting seat, and the scissors mounting seat is installed in the first mounting chamber. V-shaped sliders protrude from the outer walls on both sides of the scissors mounting seat, and V-shaped chutes that are slidably engaged with the V-shaped sliders are provided on the inner sides of the first left mounting plate and the first right mounting plate;

[0008] The scissors oil cylinder assembly is installed on the first top mounting plate. After the piston rod of the scissors oil cylinder assembly passes through the first top mounting plate, it is drivingly connected to the top of the scissors mounting seat, so that the scissors mounting seat drives the scissors blade to perform a stable lifting motion under the sliding cooperation of the V-shaped sliders and the V-shaped chutes.

[0009] Optionally, the shearing device for hot shearing aluminum rods further includes two groups of guiding and adjusting strips that are detachably installed on the inner sides of the first left mounting plate and the first right mounting plate respectively. Each group of guiding and adjusting strips consists of two guiding blocks with a triangular horizontal cross-section. The two guiding blocks are symmetrically arranged to form the V-shaped chute; mounting grooves are recessed on the inner sides of the first left mounting plate and the first right mounting plate, and the guiding and adjusting strips are detachably embedded in the mounting grooves.

[0010] Optionally, the scissors mounting seat includes a sliding back plate, a second left mounting plate and a second right mounting plate that are vertically arranged on both sides of the sliding back plate; the V-shaped sliders protrude from both sides of the sliding back plate, and the sliding back plate, the second left mounting plate and the second right mounting plate enclose a second mounting chamber with an opening at the lower part; the scissors blade is connected to the lower parts of the second left mounting plate and the second right mounting plate.

[0011] Optionally, the scissors blade is detachably connected to the lower parts of the second left mounting plate and the second right mounting plate through fasteners.

[0012] Optionally, an excess oil cleaning mechanism is arranged in the second mounting chamber. The excess oil cleaning mechanism includes a scissors excess oil cleaning rod, an excess oil cleaning oil cylinder, and an excess oil cylinder mounting block; the excess oil cylinder mounting block is fixed between the second left mounting plate and the second right mounting plate, the excess oil cleaning oil cylinder is installed on the excess oil cylinder mounting block, and after the telescopic rod of the excess oil cleaning oil cylinder passes through the excess oil cylinder mounting block, it is drivingly connected to the scissors excess oil cleaning rod to drive the scissors excess oil cleaning rod to scrape on the surface of the scissors blade.

[0013] Optionally, the excess oil cleaning mechanism further includes guiding and limiting blocks, and the guiding and limiting blocks include an upper guiding and limiting block and a lower guiding and limiting block; the upper guiding and limiting block and the lower guiding and limiting block are respectively located in the upper cavity and the lower cavity of the second mounting chamber.

[0014] Optionally, the residual oil cleaning mechanism further includes a photoelectric switch for detecting the descending position of the scissors residual oil cleaning and pressing rod, and the photoelectric switch is arranged on the residual oil cylinder mounting block.

[0015] Optionally, the scissors residual oil cleaning and pressing rod has an annular head and a knife head; the knife head is arranged at the bottom of the annular head; a guiding chute is arranged in the middle of the scissors blade, and the knife head slides in the guiding chute.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] 1. Improve the cutting effect: Introduce the guiding structure of the scissors blade, reduce the vibration of the scissors blade during the working process, and ensure the stability and accuracy of the cutting process. This is crucial for ensuring the cutting quality of aluminum profiles, avoiding material waste and product unqualified caused by uneven cutting.

[0018] 2. Optimize the installation method of the scissors blade: Improve the installation method of the scissors blade, change from the traditional welding method to a more convenient fixing method, such as bolt connection or quick clamp. This not only simplifies the disassembly and assembly process of the scissors blade, but also shortens the maintenance time and improves the production efficiency. For the situation where the scissors blade needs to be frequently replaced during the production process, this improvement is particularly important.

[0019] 3. Improve the stability of the equipment: By optimizing the working state and guiding structure of the scissors blade, reduce the vibration and noise during the operation of the equipment, and improve the overall stability and reliability of the equipment. This has a positive significance for maintaining the stability and safety of the production environment.

[0020] 4. Reduce the maintenance cost: Since the service life of the scissors blade is extended and the replacement frequency is reduced, the maintenance cost is reduced. At the same time, the simplified installation method also reduces the maintenance man-hours, further reducing the maintenance cost.

[0021] 5. Improve the production efficiency: By reducing the wear of the scissors blade and optimizing the installation method, reduce the production interruption time, improve the continuity of the production line and the production efficiency. This has a significant effect on improving the economic benefits and market competitiveness of the enterprise. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of the shearing device for hot shearing of aluminum rods according to a preferred embodiment of the utility model;

[0023] Figure 2 It is a schematic structural diagram of the scissors mounting seat according to a preferred embodiment of the utility model;

[0024] Figure 3 It is a schematic structural diagram of the oil cylinder mounting seat according to a preferred embodiment of the utility model;

[0025] Figure 4 Schematic diagram of the disassembly of the shearing device for hot shearing of aluminum rods in a preferred embodiment of the present utility model;

[0026] Figure 5 Schematic diagram of the structure of the scissors blade in a preferred embodiment of the present utility model;

[0027] Figure 6 Schematic diagram of the structure of the first left mounting plate / first right mounting plate in a preferred embodiment of the present utility model;

[0028] Figure 7 Schematic diagram of the structure of the guiding and adjusting bar in a preferred embodiment of the present utility model;

[0029] Figure 8 Schematic diagram of the structure of the residual oil cleaning mechanism and the photoelectric switch in a preferred embodiment of the present utility model.

[0030] In the figure: 1. Scissors blade; 11. Guiding sliding groove;

[0031] 2. Scissors mounting seat; 21. V-shaped slider; 22. Sliding back plate; 23. Second left mounting plate; 24. Second right mounting plate; 25. Second mounting chamber;

[0032] 3. Scissors oil cylinder assembly;

[0033] 4. Oil cylinder mounting seat; 41. First top mounting plate; 42. First left mounting plate; 421. Mounting groove; 43. First right mounting plate; 431. Mounting groove; 44. First mounting chamber; 45. V-shaped sliding groove; 46. Guiding and adjusting bar; 461. Guiding block;

[0034] 5. Residual oil cleaning mechanism; 51. Scissors residual oil cleaning and pressing rod; 511. Ring-shaped head; 512. Knife head; 52. Residual oil cleaning and pressing oil cylinder; 53. Residual oil cylinder mounting block; 54. Guiding and limiting block; 541. Upper guiding and limiting block; 542. Lower guiding and limiting block;

[0035] 6. Photoelectric switch. Detailed implementation manners

[0036] Next, in combination with the accompanying drawings and the detailed implementation manners, the present utility model will be further described. It should be noted that on the premise of no conflict, the following described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.

[0037] As Figure 1-8As shown in the figure, a shearing device for hot shearing of aluminum bars includes a pair of scissors blades 1, a scissors mounting base 2, a scissors oil cylinder assembly 3, and an oil cylinder mounting base 4; the oil cylinder mounting base 4 includes a first top mounting plate 41, a first left mounting plate 42 and a first right mounting plate 43 vertically arranged on both sides of the bottom of the first top mounting plate 41; the first top mounting plate 41, the first left mounting plate 42 and the first right mounting plate 43 enclose a first mounting chamber 44 with an open bottom.

[0038] The pair of scissors blades 1 is mounted at the bottom of the scissors mounting base 2, the scissors mounting base 2 is mounted in the first mounting chamber 44, and V-shaped sliders 21 protrude from the outer walls on both sides of the scissors mounting base 2. V-shaped chutes 45 that are slidably engaged with the V-shaped sliders 21 are provided on the inner sides of the first left mounting plate 42 and the first right mounting plate 43.

[0039] The scissors oil cylinder assembly 3 is mounted on the first top mounting plate 41. After the piston rod of the scissors oil cylinder assembly 3 passes through the first top mounting plate 41, it is drivingly connected to the top of the scissors mounting base 2, so that the scissors mounting base 2 drives the pair of scissors blades 1 to perform a stable lifting motion under the sliding cooperation of the V-shaped sliders 21 and the V-shaped chutes 45.

[0040] By introducing a guiding structure for the scissors blades in this application, the vibration of the scissors blades 1 during the working process is reduced, ensuring the stability and accuracy of the cutting process. This is crucial for ensuring the cutting quality of aluminum profiles, avoiding material waste and product unqualified caused by uneven cutting.

[0041] Optionally, the shearing device for hot shearing of aluminum bars further includes two groups of guiding and adjusting strips 46 detachably mounted on the inner sides of the first left mounting plate and the first right mounting plate. Each group of guiding and adjusting strips 46 is composed of two guiding blocks 461 with a triangular horizontal cross-section. The two guiding blocks 461 are symmetrically arranged to form the V-shaped chute 45; mounting grooves 421 / 431 are recessed on the inner sides of the first left mounting plate and the first right mounting plate, and the guiding and adjusting strips 46 are detachably embedded in the mounting grooves 421 / 431.

[0042] By designing an embedded mounting method in this application, the mounting firmness of the guiding structure can be improved and the transmission is more stable. Through these improvements, not only the equipment performance and production efficiency in the aluminum profile extrusion production process are improved, but also the maintenance cost is reduced and the product quality is improved, while meeting the modern industrial production concept of environmental protection and sustainable development.

[0043] Optionally, the scissors mounting seat 2 includes a sliding back plate 22, a second left mounting plate 23 and a second right mounting plate 24 vertically arranged on both sides of the sliding back plate 22; the V-shaped slider 21 is protruded on both sides of the sliding back plate 22, and the sliding back plate 22, the second left mounting plate 23 and the second right mounting plate 24 are mutually surrounded by a second mounting chamber 25 with a lower opening; the scissor blade 1 is connected to the lower part of the second left mounting plate 23 and the second right mounting plate 24.

[0044] Optionally, the scissor blade 1 is detachably connected to the lower part of the second left mounting plate 23 and the second right mounting plate 24 via a fastener (not shown).

[0045] The present application improves the installation method of the scissor blades by optimizing the installation method of the scissor blades, changing the traditional welding method to a more convenient fixing method, such as bolt connection or quick clamp. This not only simplifies the disassembly and assembly process of the scissor blades 1, but also shortens the maintenance time and improves production efficiency. This improvement is particularly important for situations where the scissor blades 1 need to be frequently replaced during the production process.

[0046] Optionally, a residual oil cleaning mechanism 5 is arranged in the second mounting chamber 25, and the residual oil cleaning mechanism 5 includes a scissors residual oil cleaning rod 51, a residual oil cleaning cylinder 52, a residual oil cylinder mounting block 53, and a guide limit block 54; the residual oil cylinder mounting block 53 is fixed between the second left mounting plate 23 and the second right mounting plate 24, and the residual oil cleaning cylinder 52 is mounted on the residual oil cylinder mounting block 53. After the telescopic rod of the residual oil cleaning cylinder 52 passes through the residual oil cylinder mounting block 53, it is transmission-connected with the scissors residual oil cleaning rod 51 to drive the scissors residual oil cleaning rod 51 to scrape the surface of the scissors blade 1.

[0047] The present application designs a residual oil cleaning mechanism 5, which can clean the scissor blade 1 regularly or irregularly, thereby ensuring the cutting accuracy of the aluminum profile, reducing the mixing of impurities, and improving the quality of the aluminum profile product.

[0048] Optionally, the guide limit block 54 includes an upper guide limit block 541 and a lower guide limit block 542 ; the upper guide limit block 541 and the lower guide limit block 542 are respectively located in the upper cavity and the lower cavity of the second installation chamber 25 .

[0049] Optionally, the residual oil cleaning mechanism 5 further includes a photoelectric switch 6 for detecting the descending position of the scissors residual oil cleaning rod 51 , and the photoelectric switch 6 is arranged on the residual oil cylinder mounting block 53 .

[0050] Optionally, the scissors residual oil cleaning and pressing rod 51 has an annular head 511 and a knife head 512; the knife head 512 is arranged at the bottom of the annular head 511; a guiding sliding groove 11 is arranged in the middle of the scissors blade 1, and the knife head 512 slides in the guiding sliding groove 11.

[0051] The above embodiments are only the preferred embodiments of the present invention, and the scope of protection of the present invention cannot be limited thereby. Any non-substantive changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.

Claims

1. A shearing device for hot shearing of aluminum bars, characterized in that: It includes a scissor blade, a scissor mounting seat, a scissor oil cylinder assembly, and an oil cylinder mounting seat; the oil cylinder mounting seat includes a first top mounting plate, a first left mounting plate and a first right mounting plate vertically arranged on both sides of the bottom of the first top mounting plate; the first top mounting plate, the first left mounting plate and the first right mounting plate mutually enclose a first mounting chamber with a lower opening; The scissor blade is installed at the bottom of the scissor mounting seat, and the scissor mounting seat is installed in the first mounting chamber. The outer walls of both sides of the scissor mounting seat are convexly provided with V-shaped sliding blocks, and the inner sides of the first left mounting plate and the first right mounting plate are both provided with V-shaped sliding grooves that are slidably matched with the V-shaped sliding blocks; The scissors oil cylinder assembly is installed on the first top mounting plate, and after the piston rod of the scissors oil cylinder assembly passes through the first top mounting plate, it is transmission connected to the top of the scissors mounting seat, so that the scissors mounting seat can drive the scissors blades to perform stable lifting and lowering movements under the sliding cooperation of the V-shaped slider and the V-shaped slide groove.

2. The shearing device for hot shearing of aluminum bars according to claim 1, characterized in that: The shearing device for hot shearing of aluminum bars also includes two groups of guide adjustment strips which are detachably mounted on the inner sides of the first left mounting plate and the first right mounting plate, each group of guide adjustment strips is composed of two guide blocks with triangular horizontal cross-sections, and the two guide blocks are symmetrically arranged to form the V-shaped slide groove; the inner sides of the first left mounting plate and the first right mounting plate are both recessed with mounting grooves, and the guide adjustment strips are detachably embedded in the mounting grooves.

3. The shearing device for hot shearing of aluminum bars according to claim 1, characterized in that: The scissors mounting seat includes a sliding back plate, a second left mounting plate and a second right mounting plate vertically arranged on both sides of the sliding back plate; the V-shaped slider is protruded on both sides of the sliding back plate, and the sliding back plate, the second left mounting plate and the second right mounting plate mutually enclose a second mounting chamber with a lower opening; the scissor blades are connected to the lower parts of the second left mounting plate and the second right mounting plate.

4. The shearing device for hot shearing of aluminum bars according to claim 3, characterized in that: The scissor blade is detachably connected to the lower part of the second left mounting plate and the second right mounting plate through a fastener.

5. The shearing device for hot shearing of aluminum bars according to claim 3, characterized in that: A residual oil cleaning mechanism is arranged in the second mounting chamber, and the residual oil cleaning mechanism comprises a scissors residual oil cleaning rod, a residual oil cleaning cylinder, and a residual oil cylinder mounting block; the residual oil cylinder mounting block is fixed between the second left mounting plate and the second right mounting plate, and the residual oil cleaning cylinder is mounted on the residual oil cylinder mounting block. After the telescopic rod of the residual oil cleaning cylinder passes through the residual oil cylinder mounting block, it is transmission-connected with the scissors residual oil cleaning rod to drive the scissors residual oil cleaning rod to scrape the surface of the scissors blades.

6. The shearing device for hot shearing of aluminum bars according to claim 5, characterized in that: The residual oil cleaning mechanism also includes a guide limit block, which includes an upper guide limit block and a lower guide limit block; the upper guide limit block and the lower guide limit block are respectively located in the upper cavity and the lower cavity of the second installation chamber.

7. The shearing device for hot shearing of aluminum bars according to claim 5, characterized in that: The residual oil cleaning mechanism also includes a photoelectric switch for detecting the descending position of the scissors residual oil cleaning rod, and the photoelectric switch is arranged on the residual oil cylinder mounting block.

8. The shearing device for hot shearing of aluminum bars according to claim 5, characterized in that: The scissors residual oil pressure clearing rod comprises an annular head and a cutter head; the cutter head is arranged at the bottom of the annular head; a guide slot is arranged in the middle of the scissors blades, and the cutter head slides in the guide slot.

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