High-strength corrosion-resistant IBC (Intermediate Bulk Container)

By installing limit blocks and support plates on the base plate and outer frame of the IBC ton barrels, and using insert rods and annular magnets, the problem of poor stability when stacking is solved, achieving higher stability and safety.

CN222974081UActive Publication Date: 2025-06-13TANGSHAN XINFANGYUAN PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422310547.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-13
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing IBC ton barrels have poor stability when stacking, and are prone to the risk of relative sliding and dumping.

Method used

A high-strength corrosion-resistant IBC ton barrel was designed, and stable locking between ton barrels was achieved by installing limit blocks and support plates on the base plate and the outer frame, combined with the use of insert rods and annular magnets.

Benefits of technology

Improves the stability of IBC ton barrels after stacking, prevents the relative sliding and dumping risks of the upper and lower ton barrels, and ensures safe and efficient stacking operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high-strength corrosion-resistant IBC ton barrel comprises a bottom plate, an outer frame is fixedly installed at the top of the bottom plate, the four corners of the top of the outer frame are each provided with a first limiting block, a supporting plate is installed between every two adjacent first limiting blocks in the left-right direction, and a steel pipe at the top of the outer frame is supported at the bottoms of the supporting plates; the four corners of the bottom of the bottom plate are each provided with a first supporting block, the bottom of each first supporting block is provided with a step with the same shape and size as the corresponding first limiting block, and the height of each step is equal to the distance from the top of the corresponding first limiting block to the top of the supporting plate; compared with an existing ton barrel, the high-strength corrosion-resistant IBC ton barrel has the advantages that the first limiting block of the lower ton barrel can be matched with the step at the bottom of the first supporting block of the upper ton barrel when the high-strength corrosion-resistant IBC ton barrel is stacked, the first limiting block of the lower ton barrel limits the upper ton barrel to move in the horizontal direction, and therefore the stability of the stacked ton barrels is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of IBC ton barrels, and specifically relates to an IBC ton barrel with high strength and corrosion resistance. Background Technique

[0002] An IBC ton barrel is a medium-sized bulk container of IBC, which has the advantages of light weight, high strength, corrosion resistance, etc. It is widely used in industries such as chemical industry, medicine, food, coatings, and oils and fats. It is an essential tool for modern warehousing and transporting liquid products. The bottom of the existing IBC ton barrel is relatively smooth, and the stability after stacking the ton barrels up and down is poor. When stacking the ton barrels with a forklift, if not careful, it may rub against the stacked ton barrels next to it, causing the upper ton barrel and the lower ton barrel to slide relative to each other, and there is a risk of the upper ton barrel tipping over.

[0003] Therefore, we design an IBC ton barrel with high strength and corrosion resistance here. Content of the Utility Model

[0004] The purpose of the utility model is to provide an IBC ton barrel with high strength and corrosion resistance for the deficiencies of the existing technology, so as to solve the problems raised in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An IBC ton barrel with high strength and corrosion resistance, including a bottom plate. A outer frame is fixedly installed at the top of the bottom plate. A first limiting block is installed at each of the four corners at the top of the outer frame. A support plate is installed between two adjacent first limiting blocks on the left and right. The steel pipe at the top of the outer frame supports at the bottom of the support plate. A first support block is installed at each of the four corners at the bottom of the bottom plate. A step with the same shape and size as the first limiting block is opened at the bottom of the first support block, and the height of this step is equal to the distance from the top of the first limiting block to the top of the support plate;

[0006] A second limiting block is installed at each of the front and rear edges at the top of the outer frame. The two second positioning blocks are symmetric front and rear. A step through hole is opened at the middle position on the outside of the two second limiting blocks. The step through hole is located above the support plate. An insertion rod is inserted between the two step through holes. A second support block is installed at each of the front and rear edges at the bottom of the bottom plate. The two second support blocks are respectively located directly below the two second limiting blocks. A step with the same shape and size as the second limiting block is opened at the bottom of the second support block, and the height of this step is equal to the distance from the top of the second limiting block to the top of the support plate. Circular through holes are opened at the middle position on the outside of the two second support blocks.

[0007] Preferably, a barrel body is placed on the top of the bottom plate. The barrel body is located inside the outer frame. A corrosion-resistant coating is applied on the inner side wall of the barrel body. A feed port is arranged at the top of the barrel body. A barrel cover is installed at the feed port through threads. A discharge port is arranged at the bottom right of the barrel body. A valve is installed at the discharge port.

[0008] Preferably, an annular magnet is installed in the stepped through hole of the second limiting block, and the inner circle radius of the annular magnet is equal to the small hole radius of the stepped through hole. Preferably, for an IBC ton barrel with high strength and corrosion resistance according to the claims, it is characterized in that: a round iron plate is installed at one end of the insertion rod, and the radius of the round iron plate is equal to the large hole radius of the stepped through hole, and a pull ring is installed on the front surface of the round iron plate.

[0009] Preferably, the distance from the axis of the round through hole to the bottom of the second support block is equal to the distance from the axis of the stepped through hole to the top of the support plate, and the insertion rod can pass through the round through hole.

[0010] Compared with the prior art, the present utility model provides an IBC ton barrel with high strength and corrosion resistance, having the following beneficial effects:

[0011] Compared with the existing ton barrels, for this IBC ton barrel with high strength and corrosion resistance, when stacking, the first limiting block of the lower ton barrel can cooperate with the step at the bottom of the first support block of the upper ton barrel, so that the first limiting block of the lower ton barrel restricts the horizontal movement of the upper ton barrel, thereby improving the stability after the ton barrels are stacked. After the ton barrels are stacked, by inserting the insertion rod between the stepped through holes of the two second limiting blocks of the lower ton barrel, the insertion rod can pass through the round through hole of the second support block of the upper ton barrel, thereby locking the upper and lower two ton barrels together and further ensuring the stability after the two ton barrels are stacked. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0013] Figure 2 is a schematic diagram of the bottom plate and the outer frame structure of the present utility model;

[0014] Figure 3 is a side sectional view of the second limiting block of the present utility model;

[0015] Figure 4 is a schematic diagram of the insertion rod structure of the present utility model;

[0016] Figure 5 is a schematic diagram of the stacking of ton barrels of the present utility model.

[0017] Reference numerals: 1, bottom plate; 2, outer frame; 3, first limiting block; 4, second limiting block; 4-1, stepped through hole; 5, support plate; 6, insertion rod; 7, first support block; 8, second support block; 8-1, round through hole; 9, barrel body; 10, barrel cover; 11, valve; 12, annular magnet; 13, round iron plate; 14, pull ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1 - 5 , in this implementation: A high-strength and corrosion-resistant IBC ton barrel, including a bottom plate 1, please refer to Figure 2 , a outer frame 2 is fixedly installed on the top of the bottom plate 1. A first limiting block 3 is installed at each of the four corners of the top of the outer frame 2. A support plate 5 is installed between every two adjacent first limiting blocks 3 on the left and right. The steel pipe on the top of the outer frame 2 supports at the bottom of the support plate 5. A first support block 7 is installed at each of the four corners of the bottom of the bottom plate 1. The first support block 7 can lift the bottom plate 1 to a certain height, so that the forklift forks can pass through from below the bottom plate 1. A step with the same shape and size as the first limiting block 3 is opened at the bottom of the first support block 7, and the height of this step is equal to the distance from the top of the first limiting block 3 to the top of the support plate 5. Please refer to Figure 5 , when two ton barrels are stacked up and down, the first limiting block 3 of the lower ton barrel can cooperate with the step at the bottom of the first support block 7 of the upper ton barrel. At this time, the first limiting block 3 and the support plate 5 of the lower ton barrel jointly support the first support block 7 of the upper ton barrel, and at the same time, the first limiting block 3 can limit the horizontal movement of the upper ton barrel.

[0020] Please refer to Figure 2 , a second limiting block 4 is installed at each of the front and rear edges of the top of the outer frame 2. The two second positioning blocks 4 are symmetric front and rear. Step through holes 4-1 are opened in the middle positions on the outer sides of the two second limiting blocks 4. The step through holes 4-1 are located above the support plate 5. An insertion rod 6 is inserted between the two step through holes 4-1. The insertion rod 6 needs to be removed before stacking the ton barrels. A second support block 8 is installed at each of the front and rear edges of the bottom of the bottom plate 1. The bottom of the second support block 8 is flush with the bottom of the first support block 7. The two second support blocks 8 are respectively located directly below the two second limiting blocks 4. A step with the same shape and size as the second limiting block 4 is opened at the bottom of the second support block 8, and the height of this step is equal to the distance from the top of the second limiting block 4 to the top of the support plate 5. Circular through holes 8-1 are opened in the middle positions on the outer sides of the two second support blocks 8. Please refer to Figure 5, when two ton barrels are stacked one above the other, the second limiting block 4 of the lower ton barrel can cooperate with the step at the bottom of the second supporting block 8 of the upper ton barrel. At this time, the second limiting block 4 of the lower ton barrel and the supporting plate 5 together support the second supporting block 8 of the upper ton barrel. The distance from the axis of the circular through-hole 8-1 to the bottom of the second supporting block 8 is equal to the distance from the axis of the stepped through-hole 4-1 to the top of the supporting plate 5. When the two ton barrels are stacked vertically, the stepped through-hole 4-1 will be aligned with the circular through-hole 8-1, and the insertion rod 6 can pass through the circular through-hole 8-1. Insert the insertion rod 6 between the two stepped through-holes 4-1. The insertion rod 6 will pass through the circular through-hole 8-1. At this time, the upper and lower two ton barrels can be locked together, further ensuring the stability after the two ton barrels are stacked.

[0021] Please refer to Figure 1 , a barrel body 9 is placed on the top of the bottom plate 1. The barrel body 9 is located inside the outer frame 2. The inner side wall of the barrel body 9 is coated with a corrosion-resistant coating. A feed inlet is provided at the top of the barrel body 9, and a barrel cover 10 is installed at the feed inlet through threads. A discharge port is provided at the bottom right of the barrel body 9, and a valve 11 is installed at the discharge port.

[0022] Please refer to Figure 3 , an annular magnet 12 is installed in the stepped through-hole 4-1 of the second limiting block 4. The inner circle radius of the annular magnet 12 is equal to the small hole radius of the stepped through-hole 4-1. Please refer to Figure 4 , a circular iron plate 13 is installed at one end of the insertion rod 6. The radius of the circular iron plate 13 is equal to the large hole radius of the stepped through-hole 4-1. A pull ring 14 is installed on the front of the circular iron plate 13. After the insertion rod 6 is inserted between the two stepped through-holes 4-1, the circular iron plate 13 can be attracted to the annular magnet 12 in the stepped through-hole 4-1, thereby positioning the insertion rod 6. The insertion rod 6 can be pulled out by pulling the pull ring 14.

[0023] The working principle and usage process of the present utility model: When stacking the high-strength and corrosion-resistant IBC ton barrels, operate the forklift to place one ton barrel on top of another ton barrel, so that the first limiting block 3 of the lower ton barrel cooperates with the step at the bottom of the first supporting block 7 of the upper ton barrel. At this time, the first limiting block 3 of the lower ton barrel can limit the horizontal movement of the upper ton barrel. After the two ton barrels are stacked vertically, insert the insertion rod 6 between the stepped through-holes 4-1 of the two second limiting blocks 4 of the lower ton barrel. The insertion rod 6 passes through the circular through-hole 8-1 of the second supporting block 8 of the upper ton barrel. At this time, the upper and lower two ton barrels can be locked together, thereby further ensuring the stability after the two ton barrels are stacked.

[0024] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-strength, corrosion-resistant IBC barrel, comprising a bottom plate (1), characterized in that: An outer frame (2) is fixedly installed on the top of the bottom plate (1), a first limit block (3) is installed at each of the four corners of the top of the outer frame (2), a support plate (5) is installed between two adjacent first limit blocks (3) on the left and right, the steel pipe on the top of the outer frame (2) is supported on the bottom of the support plate (5), a first support block (7) is installed at each of the four corners of the bottom of the bottom plate (1), and a step with the same shape and size as the first limit block (3) is opened at the bottom of the first support block (7), and the height of the step is equal to the distance from the top of the first limit block (3) to the top of the support plate (5); A second limit block (4) is respectively installed at the front and rear edges of the top of the outer frame (2); the two second limit blocks (4) are symmetrical front to back; a stepped through hole (4-1) is opened at the middle position of the outer side of the two second limit blocks (4); the stepped through hole (4-1) is located above the support plate (5); an insertion rod (6) is inserted between the two stepped through holes (4-1); a second support block (8) is respectively installed at the front and rear edges of the bottom of the bottom plate (1); the two second support blocks (8) are respectively located directly below the two second limit blocks (4); a step of the same shape and size as the second limit block (4) is opened at the bottom of the second support block (8); and the height of the step is equal to the distance from the top of the second limit block (4) to the top of the support plate (5); and a round through hole (8-1) is opened at the middle position of the outer side of the two second support blocks (8).

2. The high-strength, corrosion-resistant IBC barrel according to claim 1, characterized in that: A barrel body (9) is placed on the top of the bottom plate (1), the barrel body (9) is located inside the outer frame (2), the inner wall of the barrel body (9) is coated with a corrosion-resistant coating, a feed port is arranged on the top of the barrel body (9), a barrel cover (10) is installed at the feed port through a thread, and a discharge port is arranged at the right bottom of the barrel body (9), a valve (11) is installed at the discharge port.

3. The high-strength, corrosion-resistant IBC barrel according to claim 1, characterized in that: An annular magnet (12) is installed in the stepped through hole (4-1) of the second limiting block (4), and the inner circle radius of the annular magnet (12) is equal to the small hole radius of the stepped through hole (4-1).

4. The high-strength, corrosion-resistant IBC barrel according to claim 1, characterized in that: A round iron plate (13) is installed at one end of the insertion rod (6), the radius of the round iron plate (13) is equal to the radius of the large hole of the stepped through hole (4-1), and a pull ring (14) is installed on the front side of the round iron plate (13).

5. The high-strength, corrosion-resistant IBC barrel according to claim 1, characterized in that: The distance from the axis of the round through hole (8-1) to the bottom of the second support block (8) is equal to the distance from the axis of the step through hole (4-1) to the top of the support plate (5), and the insertion rod (6) can pass through the round through hole (8-1).