Steel bar feeding device
By designing a steel bar feeding device including a hopper and a conveying mechanism, the problem of automatic feeding of steel bars in the production of steel bar mesh is solved, and the automation and continuous feeding of steel bars are realized, and the production efficiency and degree of automation are improved.
Patent Information
- Application Number
- CN202422074673.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, it is difficult to automatically feed steel bars in the production of steel bar mesh, especially when longitudinal steel bars are discontinuously fed, the feeding is complicated and the degree of automation is low, and manual feeding is usually required, which is time-consuming and labor-intensive.
A steel bar feeding device is designed, including a hopper and a conveying mechanism. A discharge channel is provided on one side of the hopper. The conveying mechanism includes a plurality of conveying wheels and a rotating driving member. By providing a guide part and a detachable discharge groove, the steel bars are ensured to be discharged smoothly.
The automation and continuous feed of steel bars are realized, the time and labor intensity of manual operation are reduced, the degree of automation is improved, and the continuity and efficiency of production are ensured.
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Figure CN222974241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel bar processing equipment, in particular to a steel bar feeding device. Background Art
[0002] In the production of steel bar mesh, after a steel bar straightening and cutting machine straightens and cuts a steel bar coil into steel bars 9, it is necessary to convey and feed the steel bars 9 to a steel bar mesh welding machine for welding processing. At present, the blanking of the transverse bars and longitudinal bars of an automatic steel bar mesh welding machine is complex. Especially when the longitudinal steel bars are fed discontinuously, the feeding difficulty is greater. Therefore, manual feeding is usually adopted for feeding, which is time-consuming and laborious, and the labor intensity of the operator is high. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a steel bar feeding device with a simple structure, time-saving and labor-saving, high automation degree, and good working continuity.
[0004] To solve the above technical problem, the utility model adopts the following technical solutions:
[0005] A steel bar feeding device includes a hopper. One side of the hopper is provided with a discharge channel, and a conveying mechanism for conveying the steel bars to the discharge channel is arranged below. The conveying mechanism includes at least one conveying wheel, and at least one of the conveying wheels is connected with a rotation driving member.
[0006] As a further improvement of the above technical solution: the height of the discharge channel is h, satisfying d < h < 2d, where d is the diameter of the steel bar.
[0007] As a further improvement of the above technical solution: the width of the discharge channel is w, satisfying d < w < 2d.
[0008] As a further improvement of the above technical solution: a guiding part is arranged above one end of the discharge channel close to the hopper, and the height of the guiding part gradually decreases along the discharge direction of the discharge channel.
[0009] As a further improvement of the above technical solution: a discharge chute with an opening facing downwards is arranged on one side of the hopper. The height of the discharge channel is formed between the top plate of the discharge chute and the apex of the conveying wheel, and the width of the discharge channel is formed between the two side plates of the discharge chute. The guiding part is arranged on the top plate.
[0010] As a further improvement of the above technical solution: the discharge chute is detachably connected to the hopper.
[0011] As a further improvement of the above technical solution: The conveying mechanism further includes a mounting bracket for mounting the conveying wheels and a lifting driving member connected to the mounting bracket. A plurality of the conveying wheels are provided and are all connected to the rotation driving member.
[0012] As a further improvement of the above technical solution: The cross-section and longitudinal section of the upper part of the hopper are both inverted trapezoids, and the cross-section and longitudinal section of the lower part of the hopper are both rectangles. The discharge channel is communicated with the lower part of the hopper.
[0013] As a further improvement of the above technical solution: The conveying wheels are provided with anti-slip patterns.
[0014] As a further improvement of the above technical solution: The hopper is provided with a vibrator.
[0015] Compared with the prior art, the advantages of the present utility model are as follows:
[0016] For the steel bar feeding device of the present utility model, when the feeding and discharging speeds of the upstream steel bar straightening and cutting machine and the downstream steel bar mesh welding machine are inconsistent, the hopper can store materials to prevent shutdown and waiting, and has good working continuity; by setting the conveying mechanism, a plurality of conveying wheels convey the steel bars and discharge them along the discharge channel, with a simple structure, time and labor saving, and high automation degree. Description of the Drawings
[0017] Figure 1 is a side view of the steel bar feeding device of the present utility model.
[0018] Figure 2 is a front view of the steel bar feeding device of the present utility model.
[0019] Figure 3 is a side view of the steel bar feeding device of the present utility model when preparing to discharge materials.
[0020] Figure 4 is a side view of the steel bar feeding device of the present utility model when discharging materials.
[0021] Each label in the figure represents: 1, hopper; 2, conveying mechanism; 21, conveying wheel; 22, mounting bracket; 23, lifting driving member; 3, discharge channel; 4, guiding part; 5, discharge chute; 51, top plate; 52, side plate; 6, vibrator; 9, steel bar. Detailed Description of the Invention
[0022] The following will further describe the present utility model in detail with reference to the drawings in the specification and specific embodiments.
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more unless otherwise specifically defined.
[0025] In the present utility model, unless otherwise clearly specified and limited, the terms "assembled", "connected", "joined", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] As Figures 1 to 4 shown, the steel bar feeding device of this embodiment includes a hopper 1. One side of the hopper 1 is provided with a discharge channel 3, and a conveying mechanism 2 for conveying the steel bar 9 to the discharge channel 3 is provided below. The conveying mechanism 2 includes a plurality of conveying wheels 21, and each conveying wheel 21 is connected with a rotation driving member.
[0027] In the steel bar mesh production line, the steel bar feeding device of this embodiment is arranged between the steel bar straightening and cutting machine and the steel bar mesh welding machine. The steel bar straightening and cutting machine straightens and cuts the steel bar coil, and the cut steel bar 9 falls into the hopper 1. The steel bar 9 at the lowest layer of the hopper 1 contacts the conveying wheel 21, and the rotation driving member (not shown in the figure, such as a motor, a hydraulic motor, etc.) drives the conveying wheel 21 to rotate, driving the steel bar 9 at the lowest layer of the hopper 1 to move towards the discharge channel 3, and feeding through the discharge channel 3 to the steel bar mesh welding machine for welding. For the steel bar feeding device of this embodiment, when the feeding and discharging speeds of the upstream steel bar straightening and cutting machine and the downstream steel bar mesh welding machine are inconsistent, the hopper 1 can store materials to prevent shutdown and waiting, and has good working continuity; by setting the conveying mechanism 2, a plurality of conveying wheels 21 convey the steel bar 9 and discharge it along the discharge channel 3, with a simple structure, time and labor saving, and high automation degree.
[0028] In this embodiment, each conveying wheel 21 is connected to a rotary driving member, and the driving force is large, so that a driving force can be continuously obtained during the discharging process of the steel bar 9. Of course, in other embodiments, some of the conveying wheels 21 may be connected to the rotary driving member, and the other conveying wheels 21 are driven wheels, with a simpler structure and lower cost, but the discharging effect is somewhat reduced.
[0029] As Figure 3 shown, in this embodiment, the height of the discharging channel 3 is h, satisfying d < h < 2d, where d is the diameter of the steel bar 9. The height of the discharging channel 3 is greater than the diameter of one steel bar 9 and less than the diameter of two steel bars 9, which can ensure that only the steel bar 9 at the lowermost layer of the hopper 1 can enter the discharging channel 3 for discharging each time. When the steel bar 9 at the lowermost layer of the hopper 1 is discharged, it can prevent the steel bar 9 at the upper layer from also entering the discharging channel 3, causing discharging chaos and blockage, and the discharging is smooth.
[0030] As Figure 2 shown, in this embodiment, the width of the discharging channel 3 is w, satisfying d < w < 2d. The height and width of the discharging channel 3 are both greater than the diameter of one steel bar 9 and less than the diameter of two steel bars 9, which can ensure that only one steel bar 9 at the lowermost layer of the hopper 1 can enter the discharging channel 3 for discharging each time, preventing blockage when the steel bar 9 in the hopper 1 is discharged, and the discharging is smoother.
[0031] Furthermore, in this embodiment, a guiding portion 4 is provided above one end of the discharging channel 3 close to the hopper 1, and the height of the guiding portion 4 gradually decreases along the discharging direction of the discharging channel 3. As Figure 3 shown by the arrow in, the discharging direction is from right to left. The gradually decreasing height of the guiding portion 4 guides the steel bar 9, with a simple structure and good guiding effect. Since the discharging channel 3 can only accommodate one steel bar 9 for discharging, the passing space is small, and the inclined surface of the hopper 1 is inclined inward. If the guiding portion 4 is not provided and the steel bar 9 is directly conveyed from the hopper 1 to the discharging channel 3, the steel bar 9 is easily blocked by the hopper 1, resulting in failure to discharge; at the same time, the steel bar 9 may be slightly bent. By providing the guiding portion 4 to guide the steel bar 9, it can prevent the steel bar 9 with a large bend from blocking the discharging channel 3, with better reliability and smoother discharging.
[0032] Further, in this embodiment, a discharge chute 5 with an opening facing downward is provided on one side of the hopper 1. The height of the discharge channel 3 is formed between the top plate 51 of the discharge chute 5 and the vertex of the conveying wheel 21, and the width of the discharge channel 3 is formed between the two side plates 52 of the discharge chute 5. The guiding portion 4 is provided on the top plate 51. That is, the distance between the two side plates 52 of the discharge chute 5 is equal to the width w of the discharge channel 3, and the distance between the top plate 51 of the discharge chute 5 and the vertex of the conveying wheel 21 is equal to the height h of the discharge channel 3. When discharging, the two side plates 52 of the discharge chute 5 limit the steel bars 9 to prevent the steel bars 9 from shifting; the top plate 51 of the discharge chute 5 and the conveying wheel 21 cooperate up and down to discharge the steel bars 9, and the structure is simple and reliable.
[0033] Further, in this embodiment, the discharge chute 5 is detachably connected to the hopper 1 (for example, detachably connected by bolts, screws, etc.), which is convenient for replacing the guiding portion 4 and the discharge chute 5 to adapt to the discharge of steel bars 9 with different diameters.
[0034] Further, in this embodiment, the conveying mechanism 2 further includes a mounting frame 22 for mounting the conveying wheel 21 and a lifting driving member 23 connected to the mounting frame 22. A plurality of conveying wheels 21 are provided and are all connected with a rotation driving member. The lifting driving member 23 drives the plurality of conveying wheels 21 to rise or fall simultaneously, which can adjust the height of the discharge channel 3 to adapt to the discharge of steel bars 9 with different diameters, and the operation is simple and reliable. Among them, the lifting driving member 23 can be an oil cylinder, a cylinder or an electric push rod, etc.
[0035] Further, in this embodiment, the cross-section and longitudinal section of the upper part of the hopper 1 are both trapezoidal in reverse, and the cross-section and longitudinal section of the lower part of the hopper 1 are both rectangular. The discharge channel 3 communicates with the lower part of the hopper 1. The trapezoidal hopper 1 is large at the top and small at the bottom, which is convenient for discharging and collecting the steel bars 9; the cross-section and longitudinal section of the lower part of the hopper 1 are both rectangular, so that the steel bars 9 in the lower layer of the hopper 1 are evenly arranged, which is convenient for discharging. Preferably, the width of the rectangle of the cross-section of the lower part of the hopper 1 is greater than the diameter of one steel bar 9 and less than the diameter of two steel bars 9, so that only one steel bar 9 can fall on the conveying wheel 21 for conveying at the same time, preventing chaotic discharge and blockage, and the discharge is smoother. Among them, the length direction of the steel bar 9 is defined as the longitudinal direction, and the transverse direction is perpendicular to the longitudinal direction.
[0036] Further, in this embodiment, the conveying wheel 21 is provided with anti-slip lines (not shown in the figure). The anti-slip lines can increase the friction between the conveying wheel 21 and the steel bars 9, prevent slipping, and have higher conveying efficiency and better reliability.
[0037] Further, in this embodiment, a vibrator 6 is provided on the hopper 1. The vibrator 6 vibrates the steel bars 9 in the hopper 1 to prevent the steel bars 9 from accumulating and blocking in the hopper 1, improving the blanking efficiency; it can also prevent a large amount of the steel bars 9 in the hopper 1 from falling instantaneously after accumulating to a certain extent, generating an impact and damaging the conveying wheel 21.
[0038] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still fall within the scope of the protection of the technical solution of the present invention.
Claims
1. A steel bar feeding device, characterized in that: It includes a hopper (1). One side of the hopper (1) is provided with a discharge channel (3), and a conveying mechanism (2) for conveying steel bars (9) to the discharge channel (3) is provided below. The conveying mechanism (2) includes at least one conveying wheel (21), and at least one of the conveying wheels (21) is connected to a rotation driving member.
2. The steel bar feeding device according to claim 1, characterized in that: The height of the discharge channel (3) is h, satisfying d < h < 2d, where d is the diameter of the steel bar (9).
3. The steel bar feeding device according to claim 2, characterized in that: The width of the discharge channel (3) is w, satisfying d < w < 2d.
4. The steel bar feeding device according to claim 1, characterized in that: A guiding portion (4) is provided above one end of the discharge channel (3) close to the hopper (1), and the height of the guiding portion (4) gradually decreases along the discharge direction of the discharge channel (3).
5. The steel bar feeding device according to claim 4, characterized in that: One side of the hopper (1) is provided with a discharge chute (5) with an opening facing downwards. The height of the discharge channel (3) is formed between the top plate (51) of the discharge chute (5) and the vertex of the conveying wheel (21), and the width of the discharge channel (3) is formed between the two side plates (52) of the discharge chute (5). The guiding portion (4) is provided on the top plate (51).
6. The steel bar feeding device according to claim 5, characterized in that: The discharge chute (5) is detachably connected to the hopper (1).
7. The steel bar feeding device according to claim 1, characterized in that: The conveying mechanism (2) further includes a mounting bracket (22) for mounting the conveying wheel (21) and a lifting driving member (23) connected to the mounting bracket (22). A plurality of the conveying wheels (21) are provided and are all connected to the rotation driving member.
8. The steel bar feeding device according to claim 5, characterized in that: The cross-section and longitudinal section of the upper part of the hopper (1) are both trapezoidal in reverse, and the cross-section and longitudinal section of the lower part of the hopper (1) are both rectangular. The discharge channel (3) communicates with the lower part of the hopper (1).
9. The steel bar feeding device according to any one of claims 1 to 8, characterized in that: The conveying wheel (21) is provided with anti-slip patterns.
10. The steel bar feeding device according to any one of claims 1 to 8, characterized in that: A vibrator (6) is provided on the hopper (1).