Pier body concrete spraying maintenance device

By designing a concrete spraying maintenance device for pier body including pier top spray assembly, pier body spray assembly, water tank, pump body and water supply pipe, the safety of manual aerial operations and uneven spraying in the prior art are solved, and automated, uniform and efficient spraying maintenance are achieved, and costs and risks are reduced.

CN222976452UActive Publication Date: 2025-06-13SHANGHAI CIVIL ENG GRP SIXTH CO LTD
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Patent Information

Application Number
CN202422047299.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

In the prior art, the maintenance method of concrete mound bodies relies on manual aerial operations, has low safety, high labor intensity, and is uneven sprayed, which is greatly affected by manpower and weather.

Method used

A pier body concrete spraying maintenance device is designed, including a pier top spray assembly, a pier body spray assembly, a water tank, a pump body and a water supply pipe. Water is pumped out through the pump body and pumped into the spray assembly through the water supply pipe to achieve spraying maintenance on the top and surface of the concrete pier body, and the spray assembly is moved along the pier body by driving the assembly.

Benefits of technology

The device realizes uniform spraying and maintenance of concrete pier body through automation and mechanization, reducing the safety risks of manual aerial operations, improving the uniformity and efficiency of spraying, reducing quality problems caused by human resources and weather, saving human resources, and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222976452U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of building maintenance, and discloses a pier body concrete spraying maintenance device which comprises a pier top spraying assembly fixed to the top of a concrete pier body and a pier body spraying assembly surrounding the surface of the concrete pier body, and a water tank is arranged to be matched with the pier top spraying assembly and the pier body spraying assembly and located on the ground. A pump body is fixed to the top of the water tank. According to the concrete pier body spraying device, the pier top spraying assembly, the pier body spraying assembly, the water tank, the pump body and the water conveying pipe are arranged, water in the water tank is pumped out through the pump body and then pumped into the pier top spraying assembly and the pier body spraying assembly through the water conveying pipe, and therefore the top and the surface of a concrete pier body are sprayed; the curing device can remotely control the concrete curing time and enhance the curing effect; the manual high-altitude operation frequency is avoided, and the probability of safety accidents during maintenance construction is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of building maintenance, in particular to a pier body concrete spraying maintenance device. Background Art

[0002] The concrete pier body is the main body of the intermediate support structure of a multi-span bridge, and the main materials are stone, concrete, reinforced concrete and steel.

[0003] After the concrete pier body is poured, it is necessary to regularly spray water on the surface of the concrete pier body to realize the maintenance of the concrete pier body and prevent cracks from occurring on the surface of the concrete pier body. The current maintenance method is for workers to climb to the top of the concrete pier body and water it with a water pipe. However, the safety of manual high-altitude operation is relatively low, and the manual labor intensity is high. When spraying water on the side surface of the concrete pier body, it is impossible to ensure uniform spraying, and it is easily affected by manpower and weather.

[0004] Therefore, the utility model proposes a pier body concrete spraying maintenance device aiming at the above-mentioned defects. Content of the Utility Model

[0005] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a pier body concrete spraying maintenance device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a pier body concrete spraying maintenance device, including a pier top spraying component fixed on the top of the concrete pier body and a pier body spraying component surrounding the surface of the concrete pier body. A water tank is provided to match the pier top spraying component and the pier body spraying component, and the water tank is located on the ground. A pump body is fixed on the top of the water tank. The pier top spraying component and the pier body spraying component are both connected to the water tank through the pump body. A stable component that can move up and down is provided on the surface of the concrete pier body, and the top of the stable component is fixedly connected to the pier body spraying component. Guide components are installed on both sides of the top end of the concrete pier body. A driving component is provided to match the guide components and the pier body spraying component, and the pier body spraying component can be driven to move up and down along the concrete pier body through the driving component.

[0007] As a further description of the above technical solution:

[0008] The pier top spraying component includes a first spraying pipe fixed on the top of the concrete pier body, and a plurality of first spray heads are fixed on the lower surface of the first spraying pipe. The pier body spraying component includes a second spraying pipe surrounding the outside of the concrete pier body, and a plurality of second spray heads are fixed on the inner side of the second spraying pipe. Both the first spraying pipe and the second spraying pipe are annular.

[0009] As a further description of the above technical solution:

[0010] The water inlet of the pump body is connected to the inside of the water tank through a pipeline. The water outlet of the pump body is fixedly connected to two water delivery pipes through a tee. The other ends of the two water delivery pipes are respectively connected to the first spray pipe and the second spray pipe.

[0011] As a further description of the above technical solution:

[0012] The stabilizing component includes a C-shaped plate located outside the concrete pier body. Two conduits are fixed on both sides of the inner side wall of the C-shaped plate. A spring is fixedly connected to the inner wall of the conduit, and the other end of the spring is fixedly connected to a guide rod. A roller is installed at the end of the guide rod located outside the conduit, and the roller is in contact with the outer side wall of the concrete pier body. Support rods are fixedly connected to the tops of both sides of the C-shaped plate, and the tops of the support rods are fixedly connected to the second spray pipe.

[0013] As a further description of the above technical solution:

[0014] The guiding component includes a bracket fixed on the upper surface of the concrete pier body, and a fixed pulley is installed on the top of the bracket.

[0015] As a further description of the above technical solution:

[0016] The driving component includes a motor located on the ground. A wire wheel is fixedly connected to the driving shaft of the motor. A steel wire rope is wound around the surface of the wire wheel. The end of the steel wire rope away from the wire wheel bypasses the fixed pulley and is fixedly connected to the second spray pipe.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, by setting the pier top spray component, the pier body spray component, the water tank, the pump body and the water delivery pipe, the water in the water tank is pumped out by the pump body and then pumped into the pier top spray component and the pier body spray component through the water delivery pipe, so as to spray the top and surface of the concrete pier body. The maintenance device can control the concrete maintenance time by remote control, strengthen the maintenance effect; avoid the frequency of manual high-altitude operation, and effectively reduce the probability of safety accidents during maintenance construction.

[0019] 2. In the present utility model, by providing a stabilizing component, a guiding component, and a driving component, the driving component and the guiding component cooperate to drive the pier body spraying component to move up and down along the concrete pier body. During the movement, the stabilizing component can ensure the stability of the up-and-down movement of the pier body spraying component. This curing device realizes automatic spraying, effectively avoiding quality problems caused by uneven curing, and increasing the flowing water area between the sprayed water and the concrete pier body, preventing the appearance of fine cracks on the concrete surface due to insufficient curing and water evaporation. Through the uniform contact between the automatic spraying curing system and the concrete pier body, it avoids the influence on the concrete strength caused by the untimely absorption of water by the concrete. During the spraying curing process, it is not affected by manpower and weather, accelerating the construction progress of the main project and shortening the construction period. This device can be reused multiple times, while saving the input of human resources, reducing labor costs, and having good economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall schematic diagram of the present utility model;

[0021] Figure 2 is the schematic diagram of the pier top spraying component of the present utility model;

[0022] Figure 3 is of the present utility model Figure 1 enlarged view at A in;

[0023] Figure 4 is the three-dimensional view of the stabilizing component of the present utility model;

[0024] Figure 5 is of the present utility model Figure 1 enlarged view at B in.

[0025] LEGEND DESCRIPTION:

[0026] 1. Pier top spraying component; 101. First spray pipe; 102. First spray head; 2. Pier body spraying component; 21. Second spray pipe; 22. Second spray head; 3. Water tank; 4. Pump body; 5. Water delivery pipe; 6. Stabilizing component; 61. C-shaped plate; 62. Support rod; 63. Guide pipe; 64. Spring; 65. Guide rod; 66. Roller; 7. Guiding component; 71. Bracket; 72. Fixed pulley; 8. Driving component; 81. Motor; 82. Wire wheel; 83. Steel wire rope; 9. Concrete pier body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Referring to Figures 1-5 , an embodiment provided by the present utility model: a pier body concrete spraying and curing device, including a pier top spraying component 1 fixed on the top of the concrete pier body 9 and a pier body spraying component 2 surrounding the surface of the concrete pier body 9. A water tank 3 is provided to match the pier top spraying component 1 and the pier body spraying component 2, and the water tank 3 is located on the ground. A pump body 4 is fixed on the top of the water tank 3. The pier top spraying component 1 and the pier body spraying component 2 are both connected to the water tank 3 through the pump body 4. A stable component 6 that can move up and down is provided on the surface of the concrete pier body 9, and the top of the stable component 6 is fixedly connected to the pier body spraying component 2. Guide components 7 are installed on both sides of the top end of the concrete pier body 9. A driving component 8 is provided to match the guide components 7 and the pier body spraying component 2, and the driving component 8 can drive the pier body spraying component 2 to lift along the concrete pier body 9.

[0029] The pier top spraying component 1 includes a first spraying pipe 101 fixed on the top of the concrete pier body 9, and a plurality of first spray heads 102 are fixed on the lower surface of the first spraying pipe 101. The pier body spraying component 2 includes a second spraying pipe 21 surrounding the outside of the concrete pier body 9, and a plurality of second spray heads 22 are fixed on the inner side of the second spraying pipe 21. Both the first spraying pipe 101 and the second spraying pipe 21 are annular.

[0030] The pier top spraying component 1 is fixed on the top of the concrete pier body 9 to directly spray and cure the top of the concrete pier body 9. The pier body spraying component 2 can move up and down along the concrete pier body 9, so as to comprehensively spray and cure the surface of the concrete pier body 9.

[0031] The water inlet of the pump body 4 is communicated with the inside of the water tank 3 through a pipeline, and the water outlet of the pump body 4 is fixedly connected with two water delivery pipes 5 through a tee. The other ends of the two water delivery pipes 5 are respectively connected to the first spraying pipe 101 and the second spraying pipe 21.

[0032] In this embodiment, the volume of the water tank 3 is at least 5m 3 , and the water in the water tank 3 can be pumped out by the pump body 4 and then pumped into the pier top spraying component 1 and the pier body spraying component 2, so as to spray and cure the top and surface of the concrete pier body 9.

[0033] The stabilizing component 6 includes a C-shaped plate 61 located outside the concrete pier 9. On both sides of the inner wall of the C-shaped plate 61, two conduits 63 are fixed. And a spring 64 is fixedly connected to the inner wall of the conduit 63. The other end of the spring 64 is fixedly connected to a guide rod 65. One end of the guide rod 65 located outside the conduit 63 is equipped with a roller 66. And the roller 66 is in contact with the outer wall of the concrete pier 9. On both sides of the top of the C-shaped plate 61, support rods 62 are fixedly connected. The top ends of the support rods 62 are fixedly connected to the second spray pipe 21.

[0034] Under the extrusion force of the spring 64, the roller 66 will be in close contact with the surface of the concrete pier 9. Therefore, when the second spray pipe 21 of the pier spraying component 2 moves up and down along the concrete pier 9, the C-shaped plate 61 of the stabilizing component 6 will also move synchronously along the concrete pier 9. And because the roller 66 is in close contact with the outer wall of the concrete pier 9, the stability of the second spray pipe 21 when moving up and down can be ensured.

[0035] The guiding component 7 includes a bracket 71 fixed on the upper surface of the concrete pier 9. And a fixed pulley 72 is installed on the top of the bracket 71. The driving component 8 includes a motor 81 located on the ground. The driving shaft of the motor 81 is fixedly connected to a wire reel 82. A steel wire rope 83 is wound around the surface of the wire reel 82. One end of the steel wire rope 83 far from the wire reel 82 bypasses the fixed pulley 72 and is fixedly connected to the second spray pipe 21.

[0036] The fixed pulley 72 plays a guiding role for the steel wire rope 83. By driving the wire reel 82 to rotate through the motor 81, the wire reel 82 can wind or unwind the steel wire rope 83. When the steel wire rope 83 is wound, the steel wire rope 83 will pull the pier spraying component 2 to rise. When the steel wire rope 83 is unwound, the steel wire rope 83 will drive the pier spraying component 2 to descend.

[0037] Working principle: When it is necessary to spray and cure the concrete pier 9, the water in the water tank 3 is pumped out through the pump body 4. Then, the water is respectively pumped into the pier top spraying component 1 and the pier body spraying component 2 by using two water delivery pipes 5. Finally, it is sprayed out from the first spray head 102 and the second spray head 22. The pier top spraying component 1 sprays the top of the concrete pier 9, and the pier body spraying component 2 sprays the surface of the concrete pier 9. When spraying the surface of the concrete pier 9, the motor 81 can be started to rotate forward and reverse alternately. Thus, the steel wire rope 83 is used to drive the pier body spraying component 2 to move up and down along the concrete pier 9, realizing the comprehensive spraying of the surface of the concrete pier 9.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A pier concrete spraying and curing device, characterized in that: The invention comprises a pier top spray assembly (1) fixed on the top of a concrete pier body (9) and a pier body spray assembly (2) surrounding the surface of the concrete pier body (9); a water tank (3) is provided to match the pier top spray assembly (1) and the pier body spray assembly (2), and the water tank (3) is located on the ground; a pump body (4) is fixed on the top of the water tank (3); the pier top spray assembly (1) and the pier body spray assembly (2) are both connected to the water tank (3) through the pump body (4); a stabilizing assembly (6) movable up and down is provided on the surface of the concrete pier body (9), and the top of the stabilizing assembly (6) is fixedly connected to the pier body spray assembly (2); guide assemblies (7) are installed on both sides of the top of the concrete pier body (9); a driving assembly (8) is provided to match the guiding assembly (7) and the pier body spray assembly (2), and the driving assembly (8) can drive the pier body spray assembly (2) to rise and fall along the concrete pier body (9).

2. A pier concrete spraying and curing device according to claim 1, characterized in that: The pier top spray assembly (1) comprises a first spray pipe (101) fixed to the top of a concrete pier body (9), and a plurality of first spray heads (102) are fixed to the lower surface of the first spray pipe (101); the pier body spray assembly (2) comprises a second spray pipe (21) surrounding the outside of the concrete pier body (9), and a plurality of second spray heads (22) are fixed to the inside of the second spray pipe (21); and the first spray pipe (101) and the second spray pipe (21) are both annular.

3. A pier concrete spraying and curing device according to claim 2, characterized in that: The water inlet of the pump body (4) is connected to the interior of the water tank (3) through a pipeline, and the water outlet of the pump body (4) is fixedly connected to two water pipes (5) through a tee, and the other ends of the two water pipes (5) are respectively connected to the first spray pipe (101) and the second spray pipe (21).

4. A pier concrete spraying and curing device according to claim 2, characterized in that: The stabilizing component (6) comprises a C-shaped plate (61) located outside the concrete pier body (9), two conduits (63) are fixed on both sides of the inner wall of the C-shaped plate (61), and the inner wall of the conduit (63) is fixedly connected to a spring (64), the other end of the spring (64) is fixedly connected to a guide rod (65), and a roller (66) is installed at one end of the guide rod (65) located outside the conduit (63), and the roller (66) is in contact with the outer wall of the concrete pier body (9), and the top of both sides of the C-shaped plate (61) is fixedly connected to a support rod (62), and the top of the support rod (62) is fixedly connected to the second spray pipe (21).

5. The pier concrete spraying and curing device according to claim 2 is characterized in that: The guide assembly (7) comprises a bracket (71) fixed to the upper surface of the concrete pier (9), and a fixed pulley (72) is installed on the top of the bracket (71).

6. A pier concrete spraying and curing device according to claim 5, characterized in that: The driving assembly (8) comprises a motor (81) located on the ground, the driving shaft of the motor (81) is fixedly connected to a wire wheel (82), a steel wire rope (83) is wound around the surface of the wire wheel (82), and one end of the steel wire rope (83) away from the wire wheel (82) passes around a fixed pulley (72) and is fixedly connected to the second spray pipe (21).