Engine oil steam collecting device for diesel generating set
By designing a scraping and cleaning device in the oil steam collection device for diesel generator sets, the oil stain on the filter is automatically scraped and cleaned, and the problem of oil stain affecting the steam extraction effect is solved, and the performance and reliability of the system are improved.
Patent Information
- Application Number
- CN202421668259.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing engine oil steam collection device for diesel generator sets, the oil stains remaining in the steam will adhere to the filter, and long-term use will cause the oil stains to affect the steam extraction effect.
An oil steam collection device for diesel generator set is designed, including a scraping device and a cleaning device. The scraper automatically scrapes the oil on the filter through the runner and soft scraper, and the cleaning device uses a scraper and a water pump to clean the oil on the soft scraper.
By automatically scraping and cleaning oil, the smooth extraction of steam by the smoke exhaust pipe is ensured, and the performance and reliability of the system are improved.
Smart Images

Figure CN222976897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil vapor collection devices, and particularly relates to an oil vapor collection device for a diesel generator set. Background Art
[0002] With the development of society and the improvement of people's living standards, in modern civil buildings, the types and quantities of electrical equipment are increasing. Among these electrical equipment, there are not only fire-fighting equipment such as fire pumps and sprinkler pumps, but also electrical equipment such as domestic pumps and elevators that require reliable power supply. To meet the reliability of power supply for these equipment, when the municipal power grid cannot provide two independent power sources, the method of using a diesel generator set as a backup power source is commonly adopted in the design.
[0003] Chinese Patent CN 220687430 U, authorized and announced on September 14, 2023, discloses an oil vapor collection device for a diesel generator set. Among them, it includes an oil vapor collection box. One end of the oil vapor collection box is connected to a diesel engine crankcase ventilation pipe. The end of the oil vapor collection box far from the diesel engine crankcase ventilation pipe is fixedly connected with an oil drain pipe and an exhaust pipe located above the oil drain pipe. Inside the oil vapor collection box, a plurality of filter partitions are sequentially arranged in the direction from the diesel engine crankcase ventilation pipe to the exhaust pipe. A cold water cooling unit for spraying cold water into the interior of the oil vapor collection box to cool the oil vapor is provided on the oil vapor collection box. In the above application document, when the exhaust pipe is used to evacuate the steam inside the oil vapor collection box, the residual oil stains of the steam will enter the filter screen in the exhaust pipe. After long-term operation, the oil stains adhere to the filter screen, which has a great impact on the effect of steam evacuation. Summary of the Utility Model
[0004] In order to solve the problem in the prior art that when the exhaust pipe is used to evacuate the steam inside the oil vapor collection box, the residual oil stains of the steam will enter the filter screen in the exhaust pipe. After long-term operation, the oil stains adhere to the filter screen, which has a great impact on the effect of steam evacuation. For this reason, the utility model provides an oil vapor collection device for a diesel generator set, which can continuously scrape the accumulated oil stains on the filter screen by the rotation of a runner to ensure the smooth evacuation of steam from the exhaust pipe.
[0005] An oil vapor collection device for a diesel generator set includes an oil vapor collection box, and a filter condensation assembly is assembled inside the oil vapor collection box;
[0006] A scraping device is provided inside the oil vapor collection box, and the scraping device includes a filter screen, the top of the filter screen is fixedly connected to the inner top of the oil vapor collection box, and the inside is interconnected with the exhaust pipe on the top of the oil vapor collection box, and the side of the filter screen is equipped with a rotating wheel, the top of the rotating wheel is rotatably connected to a gear shaft, and the top of the gear shaft is rotatably connected to the inner top of the oil vapor collection box, and the inner wall of the exhaust pipe is equipped with a windmill wheel, and the top of the gear shaft and the windmill wheel are fixedly connected to bevel gear rotating box 1 and bevel gear rotating box 2.
[0007] Furthermore, a cleaning device is provided at the inner top of the oil vapor collection box, and the cleaning device includes a positioning groove, the top of the positioning groove is fixedly connected to the inner top of the oil vapor collection box, the bottom of the positioning groove is fixedly connected to a scraper, the top of the positioning groove is equipped with a conduit, the surface of the conduit passes through the top of the oil vapor collection box, and the end away from the positioning groove is fixedly connected to a connecting shaft, and the surface of the connecting shaft is equipped with a water pump.
[0008] Furthermore, a soft scraper is fixedly connected to the top surface of the rotating wheel, and the surface of the soft scraper is in contact with the bottom surface of the filter. The rotating wheel and the soft scraper provide an effective automatic cleaning mechanism for the oil vapor collection box, ensuring the continuous and effective operation of the filter and improving the performance and reliability of the system.
[0009] Furthermore, the surface of the bevel gear rotating box 1 penetrates and slides on the top of the oil vapor collection box, and the gear shaft and the windmill wheel, bevel gear rotating box 1 and bevel gear rotating box 2 transmit power to each other. The gear shaft transmission and the steering function of the bevel gear rotating box 1 and bevel gear rotating box 2 realize the power transmission between the windmill wheel and the impeller.
[0010] Furthermore, the scraper is made entirely of aluminum material and is in a flat blade shape. The flat blade-shaped scraper is suitable for scraping and cleaning surfaces. Aluminum has good thermal conductivity, which has better use value for scenarios that require rapid heat dissipation.
[0011] Furthermore, leakage grooves are provided on both side surfaces of the scraper, and the scraper, connecting shaft and positioning groove are interconnected. The leakage grooves allow materials, liquids or other media scraped by the scraper during operation to flow out through these grooves, helping to clean the scraper, which helps to maintain the cleanliness and working efficiency of the scraper.
[0012] The difference from the prior art is that the beneficial effects of this application are:
[0013] (1) The oil vapor collection device for the diesel generator set drives the runner to scrape on the filter screen through the wind wheel and the first bevel gear gearbox and the second bevel gear gearbox in the scraping device, achieving the effect of smooth steam collection inside the exhaust pipe and the oil vapor collection box.
[0014] (2) The oil vapor collection device for the diesel generator set scrapes the surface of the soft rubber plate through the scraper on the cleaning device, and at the same time uses the conduit, water pump and connecting shaft to introduce cold water onto the surface of the scraper, achieving the effect of cleaning the oil stains attached to the soft scraper and ensuring the practical use of the soft scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The attached drawings forming a part of this utility model are used to provide a further understanding of this utility model. The schematic embodiments and descriptions thereof of this utility model are used to explain this utility model and do not constitute an improper limitation to this utility model.
[0016] Figure 1 It is a schematic diagram of the overall external structure of this utility model;
[0017] Figure 2 It is a schematic diagram of the overall internal structure of this utility model;
[0018] Figure 3 It is a schematic cross-sectional view of the scraping device of this utility model;
[0019] Figure 4 It is a schematic enlarged view of a part of the scraping device of this utility model;
[0020] Figure 5 It is of this utility model Figure 4 Schematic enlarged view of part A;
[0021] Figure 6 It is a schematic enlarged view of a part of the cleaning device of this utility model;
[0022] Figure 7 It is of this utility model Figure 6 Schematic enlarged view of part B.
[0023] In the figure:
[0024] 100, oil vapor collection box; 200, filter condensation assembly;
[0025] 300, scraping device; 301, first bevel gear gearbox; 302, wind wheel; 303, runner; 304, second bevel gear gearbox; 305, soft scraper; 306, filter screen; 307, gear shaft;
[0026] 400. Cleaning device; 401. Connecting shaft; 402. Water pump; 403. Conduit; 404. Positioning groove; 405. Scraper; 406. Leakage trough. Detailed implementation mode
[0027] In order to enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0028] It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned accompanying drawings are used to distinguish similar objects, and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of this application here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0029] In this application, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation.
[0030] Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0031] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0032] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0033] Embodiment 1
[0034] See also Figures 1 - 7 As shown in the figure, an oil vapor collection device for a diesel generator set includes an oil vapor collection box 100, and a filter condensation component 200 is assembled inside the oil vapor collection box 100;
[0035] The oil vapor collection box 100 is provided with a scraping device 300 inside, and the scraping device 300 includes a filter 306, the top of the filter 306 is fixedly connected to the inner top of the oil vapor collection box 100, and the inside is interconnected with the exhaust pipe at the top of the oil vapor collection box 100, and the side of the filter 306 is equipped with a rotating wheel 303, and the top surface of the rotating wheel 303 is fixedly connected with a soft scraper 305, and the surface of the soft scraper 305 and the bottom surface of the filter 306 are in contact with each other. The rotating wheel and the soft scraper provide an effective automatic cleaning mechanism for the oil vapor collection box, ensuring the continuous and effective operation of the filter, and improving the performance and reliability of the system. The top of the rotating wheel 303 is rotatably connected with a gear The top of the gear shaft 307 is rotatably connected to the inner top of the oil vapor collection box 100, and the inner wall of the exhaust pipe is equipped with a windmill wheel 302. The gear shaft 307 and the top of the windmill wheel 302 are fixedly connected with a bevel gear rotating box 1 301 and a bevel gear rotating box 2 304. The surface of the bevel gear rotating box 1 301 penetrates and slides on the top of the oil vapor collection box 100. The gear shaft 307 and the windmill wheel 302, the bevel gear rotating box 1 301, and the bevel gear rotating box 2 304 transmit power to each other. The power transmission between the windmill wheel (302) and the impeller 303 is realized through the transmission of the gear shaft 307 and the steering function of the bevel gear rotating box 1 301 and the bevel gear rotating box 2 304.
[0036] During use, first, the oil vapor enters from the right air inlet of the oil vapor collection box 100, and then is filtered by the internal filter condensation assembly 200 to separate the oil and vapor in the oil vapor. Due to gravity, the oil will fall to the bottom inside the oil vapor collection box 100 and converge, and then be discharged through the drain pipe on its left side. At the same time, the exhaust pipe at the top of the oil vapor collection box 100 evacuates the vapor inside. At the connection between the exhaust pipe and the oil vapor collection box 100, a filter net 306 is used for filtration to filter out the residual oil stains in the vapor. During the process of evacuating the vapor, due to the suction force, the wind wheel 302 starts to rotate. This rotational force is transmitted to the gear shaft 307 through the bevel gear transmission box one 301 and the bevel gear transmission box two 304, causing the gear shaft 307 to rotate synchronously. The rotation of the gear shaft 307 drives the blades of the runner 303 and the soft scraper 305 fixed at the top to rotate. The soft scraper 305 fits against the bottom surface of the filter net 306, and continuously scrapes off the accumulated oil stains on the filter net 306 through rotation, ensuring the smooth evacuation of vapor by the exhaust pipe.
[0037] At the same time, in order to clean the ink adhered to the soft scraper, please refer to Figures 6 - 7 , as shown in the figure, a cleaning device 400 is provided at the inner top of the oil vapor collection box 100. The cleaning device 400 includes a positioning groove 404. The top of the positioning groove 404 is fixedly connected to the inner top of the oil vapor collection box 100. The bottom of the positioning groove 404 is fixedly connected with a scraper 405. The overall scraper 405 is made of aluminum material and is in the shape of a flat knife. The flat-knife-shaped scraper 405 is suitable for scraping and cleaning the surface. Aluminum has good thermal conductivity, which has better application value for scenarios that require rapid heat dissipation. A conduit 403 is assembled at the top of the positioning groove 404. Leakage grooves 406 are provided on both side surfaces of the scraper 405. The scraper 405, the connecting shaft 401, and the positioning groove 404 are mutually penetrated. Through the leakage grooves 406, the materials, liquids, or other media scraped by the scraper during operation can flow out through these grooves to assist the scraper 405 in cleaning, which helps to maintain the cleanliness and working efficiency of the scraper 405. The surface of the conduit 403 penetrates through the top of the oil vapor collection box 100, and a connecting shaft 401 is fixedly connected to the end far from the positioning groove 404. A water pump 402 is assembled on the surface of the connecting shaft 401.
[0038] During use, the water pump 402 at the top of the oil vapor collection box 100 fills the scraper 405 with cold water through the connecting shaft 401 and the conduit 403, and the cold water flows out through the leakage grooves 406 on both sides of the scraper 405. At the same time, the scraper 405 and the cold water scrape and clean the ink on the surface of the soft scraper 305, ensuring the practicability of the soft scraper 305 and preventing the soft scraper 305 on the runner 303 from being affected by the ink adhering to it after cleaning the oil stains on the filter net 306, thus affecting the collection of vapor by the exhaust pipe.
[0039] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims
1. An oil vapor collection device for a diesel generator set, comprising an oil vapor collection box (100), wherein a filter condensation assembly (200) is installed inside the oil vapor collection box (100); Features: The oil vapor collection box (100) is provided with a scraping device (300) inside, and the scraping device (300) includes a filter (306), the top of the filter (306) is fixedly connected to the inner top of the oil vapor collection box (100), and the inside is mutually connected with the exhaust pipe at the top of the oil vapor collection box (100), the side of the filter (306) is equipped with a rotating wheel (303), the top of the rotating wheel (303) is rotatably connected to a gear shaft (307), the top of the gear shaft (307) is rotatably connected to the inner top of the oil vapor collection box (100), the inner wall of the exhaust pipe is equipped with a windmill wheel (302), and the tops of the gear shaft (307) and the windmill wheel (302) are fixedly connected to a bevel gear rotating box 1 (301) and a bevel gear rotating box 2 (304).
2. The oil vapor collection device for a diesel generator set according to claim 1, characterized in that: The surface of the bevel gear rotating box one (301) penetrates and slides on the top of the oil vapor collecting box (100), and the gear shaft (307) and the wind wheel (302), the bevel gear rotating box one (301), and the bevel gear rotating box two (304) are mutually transmitted.
3. The oil vapor collection device for a diesel generator set according to claim 1, characterized in that: A soft scraper (305) is fixedly connected to the top surface of the rotating wheel (303), and the surface of the soft scraper (305) and the bottom surface of the filter screen (306) are in contact with each other.
4. The oil vapor collection device for a diesel generator set according to claim 1, characterized in that: A cleaning device (400) is provided at the inner top of the oil vapor collection box (100), and the cleaning device (400) comprises a positioning groove (404), the top of the positioning groove (404) is fixedly connected to the inner top of the oil vapor collection box (100), the bottom of the positioning groove (404) is fixedly connected to a scraper (405), the top of the positioning groove (404) is equipped with a conduit (403), the surface of the conduit (403) passes through the top of the oil vapor collection box (100), and the end away from the positioning groove (404) is fixedly connected to a connecting shaft (401), and the surface of the connecting shaft (401) is equipped with a water pump (402).
5. The oil vapor collection device for a diesel generator set according to claim 4, characterized in that: The scraper (405) is made entirely of aluminum and is in the shape of a flat blade.
6. The oil vapor collection device for a diesel generator set according to claim 5, characterized in that: Leakage grooves (406) are provided on both side surfaces of the scraper (405), and the scraper (405), the connecting shaft (401) and the positioning groove (404) are interconnected.
Citation Information
Patent Citations
Engine oil steam collecting device for diesel generating set
CN220687430U