Reliable LED automobile lamp

By adopting the dual connection method of chuck and clamping ring in LED automotive lamps, the problem of low reliability of the connection between the lamp body and the reflector in the prior art is solved, and more stable connection and higher production efficiency are achieved, ensuring lighting effect and convenient maintenance.

CN222977946UActive Publication Date: 2025-06-13ZHONGSHAN KABAS ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422141144.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The connection between the lamp body and the reflector of the existing LED car lamp is low, it is prone to loosening, affecting the lighting effect, and the screw connection efficiency is low.

Method used

The dual connection method of the chuck and the clamp ring is adopted to match the through hole through the clamp contacts, which enhances the connection stability between the lamp body and the reflector, and improves sealing and heat dissipation through the mounting seat and waterproof silicone ring.

Benefits of technology

It significantly reduces the looseness of the lamp body after installation, ensures the lighting effect of LED car lights, and improves production and assembly efficiency, making it easier to repair and replace.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222977946U_ABST
Patent Text Reader

Abstract

The utility model discloses a reliable LED automobile lamp which comprises a lamp body, an installation hole is formed in the lamp body, and an LED light-emitting module is arranged in the installation hole. The connector is arranged at the tail end of the lamp body, a driving control module is arranged in the lamp body and / or the connector, and the driving control module is electrically connected with the LED light-emitting module; a plurality of clamping parts are arranged on the chuck, and a plurality of through holes are formed in the chuck; the clamping ring is arranged in the clamping disc in a sleeved mode, a plurality of clamping points are arranged on the clamping ring in a protruding mode outside the lamp body and used for being connected with a carrier, and the clamping points are located in the corresponding through holes; the situation that the lamp body is loosened after being installed can be reduced to a certain extent, and therefore the lighting effect of the LED automobile lamp is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of lighting fixture design, in particular to a reliable LED vehicle lamp. Background Art

[0002] In related technologies, LEDs have many advantages such as energy saving, high efficiency and environmental protection, and have been more and more widely used in general lighting in recent years. With the rapid development of the automotive industry and the continuous improvement of the light efficiency of LEDs, the application of LEDs in vehicles has become more and more common, including interior lights, brake lights, tail lights and headlights.

[0003] The current LED vehicle lamp includes a lamp body and a mounting ring provided on the lamp body. The mounting ring is fixedly connected to the reflector of the LED vehicle lamp by screws to install the lamp body in the reflector of the LED vehicle lamp. However, only screws are relied on to connect the mounting ring and the reflector, and the connection reliability between the two is relatively low, resulting in the lamp body being prone to looseness, which will affect the lighting effect of the LED vehicle lamp. In addition, the efficiency of screw connection is low. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a reliable LED vehicle lamp, which can solve one or more of the above problems.

[0005] According to one aspect of the utility model, there is provided a reliable LED vehicle lamp, including:

[0006] A lamp body, in which a mounting hole is opened, and an LED lighting module is arranged in the mounting hole;

[0007] A connector, arranged at the end of the lamp body, and a drive control module is arranged in the lamp body and / or the connector, and the drive control module is electrically connected to the LED lighting module;

[0008] A chuck, on which a plurality of clamping parts are arranged, and a plurality of through holes are opened in the chuck;

[0009] A snap ring, sleeved inside the chuck and outside the lamp body, and a plurality of snap points are protruded on the snap ring for connecting with a carrier, and the snap points are located in the corresponding through holes.

[0010] In some embodiments, a mounting seat is sleeved outside the chuck, a connection hole is opened in the chuck, a convex point is arranged on the mounting seat, the convex point is clamped in the corresponding connection hole, and the chuck is fixed to the lamp body through the mounting seat.

[0011] In some embodiments, an annular waterproof silica gel ring is sleeved on the mounting seat.

[0012] In some embodiments, a heat dissipation structure is provided on the lamp body, and the heat dissipation structure includes a plurality of heat dissipation ribs distributed at intervals.

[0013] In some embodiments, a driving motor and a heat dissipation fan are provided inside the lamp body, and the driving motor is electrically connected to the driving control module and the heat dissipation fan respectively.

[0014] In some embodiments, the thickness of the LED lighting module is 1.2 mm - 1.5 mm.

[0015] In some embodiments, the LED lighting module adopts a double-sided eutectic structure, which includes a substrate and LED chips disposed on the front and back surfaces of the substrate.

[0016] Compared with the prior art, the present utility model has at least the following beneficial effects:

[0017] 1. The reliable LED car lamp of the present utility model can reduce the looseness of the lamp body after installation to a certain extent, thereby ensuring the lighting effect of the LED car lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional schematic diagram of the LED car lamp in the embodiment Figure 1 ;

[0019] Figure 2 is a three-dimensional schematic diagram of the LED car lamp in the embodiment Figure 2 ;

[0020] Figure 3 is an exploded schematic diagram of the LED car lamp in the embodiment;

[0021] Figure 4 is a three-dimensional schematic diagram of the mounting base in the embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] Embodiment 1: Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 as shown, the present embodiment provides a reliable LED car lamp, including:

[0024] A lamp body 1, in which a mounting hole 100 is formed, and an LED lighting module 2 is disposed in the mounting hole 100;

[0025] The connector 3 is arranged at the end of the lamp body 1, and a drive control module 4 is arranged in the lamp body 1 and / or the connector 3. The drive control module 4 is electrically connected to the LED lighting module 2;

[0026] The chuck 5 is provided with a plurality of clamping portions 51, and a plurality of through holes 52 are formed in the chuck 5;

[0027] The snap ring 6 is sleeved inside the chuck 5 and outside the lamp body 1. A plurality of snap points 61 are protrudingly arranged on the snap ring 6 for connecting with a carrier, and the snap points 61 are located in the corresponding through holes 52.

[0028] The reliable LED car lamp provided by this embodiment can, to a certain extent, reduce the looseness of the lamp body after installation, thereby ensuring the lighting effect of the LED car lamp.

[0029] Specifically, the chuck 5 of the lamp body 1 is provided with clamping portions 51, and the snap ring 6 is provided with snap points 61 for connecting with the reflector of the LED car lamp. The double connection makes the connection between the lamp body 1 and the reflector of the LED car lamp more stable and reliable, reducing the looseness of the lamp body after installation, thereby ensuring the lighting effect of the LED car lamp. In addition, compared with screw connection, the clamping connection method has higher efficiency, is convenient for production and assembly, and is also convenient for later users to repair and replace.

[0030] In this embodiment, a mounting seat 7 is sleeved outside the chuck 5. A connection hole 53 is formed in the chuck 5, and a bump 71 is arranged on the mounting seat 7. The bump 71 is clamped in the corresponding connection hole 53, and the chuck 5 is fixed to the lamp body 1 through the mounting seat 7. Its structure is simple and the design is reasonable, so as to facilitate the installation and fixation of the chuck 5. At the same time, the connection between the lamp body and the reflector is also facilitated through the arranged mounting seat 7.

[0031] Preferably, an annular waterproof silicone rubber ring 8 is sleeved on the mounting seat 7. Its structure is simple, so as to increase the overall sealing and waterproof performance of the LED car lamp.

[0032] In this embodiment, a heat dissipation structure 101 is arranged on the lamp body 1. The heat dissipation structure 101 includes a plurality of heat dissipation ribs distributed at intervals. Its structure is simple, so as to ensure the heat dissipation ability of the LED car lamp and avoid the influence of high temperature on the working stability of the LED car lamp.

[0033] Further, a driving motor 91 and a cooling fan 92 are arranged in the lamp body 1. The driving motor 91 is electrically connected to the driving control module 4 and the cooling fan 92 respectively. The structure is simple, which can further ensure the heat dissipation capacity of the LED car lamp and avoid the influence of high temperature on the working stability of the LED car lamp.

[0034] In this embodiment, the thickness of the LED lighting module 2 is 1.2 mm - 1.5 mm, which can make the finished product of the LED car lamp thinner and lighter.

[0035] Furthermore, the LED lighting module 2 adopts a double-sided eutectic structure, which includes a substrate and LED chips arranged on the front and back surfaces of the substrate.

[0036] The double-sided eutectic structure is a packaging method for LED chips. Its characteristics are: directly pressing and welding the LED chips onto the circuit board to achieve the electrothermal connection of the chips, breaking through the bottleneck that the traditional thermoelectric separation cannot solve the heat conduction channel. Different from the traditional "flip-chip" packaging, the double-sided eutectic technology can shorten the connection path of the chips, directly eutectic on the circuit, reduce the thermal resistance of the materials, and improve the luminous efficiency. That is, the double-sided packaging structure is: chip - eutectic copper circuit - aluminum nitride substrate (the total thermal resistance is 0.616). The single-sided packaging is: chip - eutectic to aluminum nitride substrate - soldering paste - copper substrate (the total thermal resistance is 2 - 2.5). The junction temperature calculation formula is TJ = the highest temperature of the substrate + power * thermal resistance. The actual junction temperature of the double-sided packaging is much lower than that of the single-sided packaging and then pasting the copper plate (the difference is 20 - 30 °C). The main breakthrough points of this packaging technology include: reducing the electrode connection path and reducing the number of thermal resistance layers of the chips. The packaging process is simple, without wire bonding, and it is easier to realize automated production.

[0037] In addition, the luminous spacing between the double-sided eutectic chips is only 1.2 mm, which is exactly the same as the size of the tungsten filament lamp, bringing incomparable light pattern and illumination intensity. Low thermal resistance and good heat conduction of the aluminum parts will bring higher luminous efficiency, meeting the products compliant with traffic road safety regulations.

[0038] At present, there are very few products in the LED industry that can pass the regulatory tests. It is very difficult for traditional chip modules to meet the regulatory standards with precise control. For example, the control of the soldering tin amount between the lamp beads and the copper plate, the control of the size of the lamp beads and the pads, the coincidence of the sizes of the two-sided chips, the control of the processing accuracy of the aluminum parts, etc. are all quite difficult, while only the accuracy of the aluminum parts needs to be controlled for the double-sided eutectic.

[0039] The above are only some embodiments of the present invention. For those of ordinary skill in the art, without departing from the creative concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A reliable LED car lamp, characterized in that: include: A lamp body (1), wherein a mounting hole (100) is provided on the lamp body (1), and an LED light-emitting module (2) is arranged in the mounting hole (100); A connector (3) is arranged at the end of the lamp body (1), a drive control module (4) is arranged in the lamp body (1) and / or the connector (3), and the drive control module (4) is electrically connected to the LED light-emitting module (2); A chuck (5), wherein a plurality of clamping parts (51) are arranged on the chuck (5), and a plurality of through holes (52) are opened on the chuck (5); A clamping ring (6), the clamping ring (6) being sleeved inside the clamping disk (5) and outside the lamp body (1), and having a plurality of clamping points (61) protruding from the clamping ring (6) for connection with a carrier, and the clamping points (61) being located in corresponding through holes (52).

2. A reliable LED automobile lamp according to claim 1, characterized in that: A mounting seat (7) is provided on the outer shell of the chuck (5), a connecting hole (53) is provided on the chuck (5), a convex point (71) is provided on the mounting seat (7), the convex point (71) is clamped in the corresponding connecting hole (53), and the chuck (5) is fixed to the lamp body (1) through the mounting seat (7).

3. A reliable LED automobile lamp according to claim 2, characterized in that: An annular waterproof silicone ring (8) is sleeved on the mounting seat (7).

4. A reliable LED automobile lamp according to claim 1, 2 or 3, characterized in that: A heat dissipation structure (101) is provided on the lamp body (1), and the heat dissipation structure (101) comprises a plurality of heat dissipation ribs distributed at intervals.

5. A reliable LED automobile lamp according to claim 1, 2 or 3, characterized in that: A driving motor (91) and a cooling fan (92) are arranged in the lamp body (1); the driving motor (91) is electrically connected to the driving control module (4) and the cooling fan (92) respectively.

6. A reliable LED automobile lamp according to claim 1, 2 or 3, characterized in that: The thickness of the LED light-emitting module (2) is 1.2 mm-1.5 mm.

7. A reliable LED automobile lamp according to claim 1, 2 or 3, characterized in that: The LED light-emitting module (2) adopts a double-sided eutectic structure, comprising a substrate and LED chips arranged on the front and back sides of the substrate.