Opening and closing bucket type rubble hoisting box body structure
By designing the open and closed bucket wool stone lifting box structure, the problems of inefficient and poor safety of traditional wool stone lifting are solved, and a more efficient and safe wool stone lifting process is achieved.
Patent Information
- Application Number
- CN202422331274.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The traditional wool stone lifting method is inefficient, has the risk of scattered and slipped, has poor safety, affects the construction progress and poses a threat to the environment and personnel.
A symmetrical grab bucket-type wool stone hoisting box structure is designed, with a symmetrical grab bucket under the box, and the grab bucket is opened and closed through the pull plate and traction mechanism. The drive device controls the rotating opening and closing of the grab bucket to ensure that the wool stone does not leak during the lifting process.
It improves the efficiency of wool lifting, reduces the possibility of wool scattering, enhances the safety of operation, and reduces safety hazards during construction.
Smart Images
Figure CN222989579U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hoisting operations for loading rubble onto ships at docks, and in particular to a structure of a hopper-type rubble lifting box with opening and closing function. Background Art
[0002] When constructing new port facilities or expanding existing ones, a large amount of rubble is required to build docks, breakwaters and other related infrastructure. Rubble can be used to stabilize the soil, prevent erosion, and serve as the foundation for other building materials. With the rising sea levels and more frequent extreme weather events brought about by climate change, strengthening coastal protection has become an important task in many regions. Artificial reefs or revetments made of rubble can reduce erosion and protect the coastline from storms and waves. In river regulation projects, rubble is often used to reinforce riverbanks and prevent collapses caused by river water scouring the riverbanks. In addition, in flood-prone areas, by piling up rubble to form a barrier, the impact of floods on surrounding areas can be effectively reduced.
[0003] Due to its low cost and durability, rubble is the preferred material in many engineering projects. When implementing any project involving the hoisting and transporting of rubble by ship, it is necessary to consider operational safety and environmental impact. The traditional hoisting method is to fix the rubble properly by using appropriate binding methods, and the operator hoists, moves and lowers them one by one, which is inefficient and has the risk of scattering and slipping, poor safety, not only affecting the construction progress, but also potentially threatening the surrounding environment and personnel. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a structure of a hopper-type rubble lifting box with opening and closing function, so as to solve the problems of low efficiency, easy scattering of rubble and poor safety in rubble hoisting.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a structure of a hopper-type rubble lifting box with opening and closing function, at the opening at the lower part of the box body, two grab buckets are symmetrically arranged, the vertices of the two grab buckets are respectively rotationally connected to the two ends at the lower part of the box body, one side of the bottom end of the grab bucket is slidably connected to one end of a traction plate, traction mechanisms are symmetrically arranged on both sides of the box body, the bottom ends of the two grab buckets are connected to the traction mechanisms through the traction plate, the upper ends of the two side traction mechanisms are respectively connected to the two ends of a suspension beam, a driving device is arranged in the suspension beam, and the grab buckets are driven by the traction mechanisms to rotate and open and close along the side walls of the box body;
[0006] A lifting mechanism is further arranged above the box body for hoisting the box body.
[0007] In a preferred embodiment, the grab body consists of two symmetrical sector-shaped plates and a bottom plate. With the center of the sector-shaped plates as the vertex, a closed bottom plate is provided on one side sandwiched by the two sector-shaped plates, and the other side sandwiched and the bottom of the arc are both open. The vertex of the grab center is rotatably connected to the lower end of the box body, and the open side at the bottom is slidably connected to the traction plate;
[0008] The radius of the grab sector-shaped plate is 1 / 2 of the length of the box body.
[0009] In a preferred embodiment, a plurality of ear plates are provided at the vertex of the grab, and a plurality of hinge plates are correspondingly provided at the lower end of the box body. The hinge plates are rotatably connected to the ear plates, and the lower end of the box body is arranged inside the two sector-shaped plates of the grab.
[0010] In a preferred embodiment, long strip-shaped chutes are symmetrically provided at both ends of the traction plate. The open sides at the bottom of the two grabs are respectively slidably connected to the chutes at both ends of the traction plate, and the length of the chute is adapted to the rotational opening and closing of the grab.
[0011] In a preferred embodiment, a traction mechanism is provided above the traction plate. One side of the moving block is provided with a pulley. Fixed blocks are symmetrically provided in the middle of the upper ends of both sides of the box body. One end of the traction rope is connected to the lower end of the fixed block, and the other end bypasses the lower end of the pulley, passes through the fixed block and is connected to the lifting beam.
[0012] In a preferred embodiment, two vertical T-shaped chutes are symmetrically provided in the middle of both side walls of the box body. The other side of the moving block is provided with a T-shaped structure, and the moving block is slidably connected to the side wall of the box body through the T-shaped chute.
[0013] In a preferred embodiment, the upper end of the traction plate is connected to the lower end of the moving block through a plurality of connecting rods. The number of connecting rods is at least two, forming a triangular connection structure;
[0014] The projected length of the connecting rod in the vertical direction is adapted to the opening and closing of the grab, so that the grab is fully opened when the moving block moves to the bottom end of the T-shaped chute, and the two grabs close the opening at the lower end of the box body when the moving block moves to the top end of the T-shaped chute.
[0015] In a preferred embodiment, a bundling hole is provided on one side of the fixed block, a runner is provided in the bundling hole, and the traction rope abuts against the outer edge of the runner and passes through the bundling hole.
[0016] In a preferred embodiment, a semi-circular baffle is provided below the outer edge of the pulley. The gap distance between the baffle and the outer edge of the lower end of the pulley is less than the diameter of the traction rope, and the traction rope is arranged between the baffle and the groove at the lower end of the pulley.
[0017] In a preferred embodiment, lifting lugs are provided at the four corners of the upper end of the box body. The lifting hook passes through the lifting hole and is connected to the lifting lug, and the lifting mechanism drives the box body to lift and lower;
[0018] The upper end of the lifting beam is connected to the lifting mechanism.
[0019] The utility model provides a hopper-opening and -closing type rubble lifting box structure. An opening and closing hopper structure is arranged below the box body. Two grab buckets act synchronously at both ends through a traction plate. The driving device in the suspension beam controls the opening and closing of the grab buckets through a traction mechanism. The traction mechanism is a rope and movable pulley mechanism, and the fixed point of the pulley is connected to the box body, realizing labor-saving opening and closing control. At the same time, the gravity of the rubble is distributed to the box body. Both the box body and the suspension beam are connected to the lifting mechanism, realizing the lifting of the box body and the opening and closing control of the opening and closing hopper.
[0020] Through the grab bucket structure that completely closes the bottom opening of the box body after closing, it prevents the rubble from leaking and scattering from the box body. The traction plate and the traction mechanism are synchronous and stable in structure, and are connected to the box body, reducing asynchrony and shaking during opening and closing and lifting, reducing potential safety hazards. Combining the box body with the opening and closing hopper, compared with a small grab bucket, it has a larger internal space, can accommodate more rubble at the same time, and the closed container reduces the possibility of falling off, improving the efficiency of rubble lifting. Brief Description of the Drawings
[0021] The following further describes the present utility model in conjunction with the drawings and embodiments:
[0022] Figure 1 is the overall external structure diagram of the present utility model;
[0023] Figure 2 is the overall external structure diagram of the present utility model in the exploded mode;
[0024] Figure 3 is the axonometric structure diagram of the grab bucket and its traction mechanism of the present utility model;
[0025] Figure 4 is the sectional structure diagram of the traction mechanism of the present utility model;
[0026] Figure 5 is the side view structure diagram of the traction mechanism of the present utility model in the exploded mode;
[0027] Figure 6 is the sectional structure diagram of the box body and the moving block of the present utility model;
[0028] Figure 7 is the lifting structure diagram of the box body of the present utility model;
[0029] Figure 8 is the structural schematic diagram of the lifting mechanism of the present utility model.
[0030] In the figure: box body 1; hinge plate 101; T-shaped chute 102; grab bucket 2; ear plate 201; traction plate 3; chute 301; traction mechanism 4; moving block 401; pulley 402; fixed block 403; traction rope 404; bundling hole 405; runner 406; baffle 407; suspension beam 5; lifting mechanism 6; hook 601; connecting rod 7; lifting lug 8; lifting hole 801. Detailed implementation mode
[0031] Embodiment 1
[0032] As Figures 1-8 shown, in a hopper-opening-and-closing type rubble lifting box structure, two grab buckets 2 are symmetrically arranged at the opening at the lower part of the box body 1. The vertices of the two grab buckets 2 are respectively rotationally connected to the two ends at the lower part of the box body 1. One side of the bottom end of the grab bucket 2 is slidably connected to one end of a traction plate 3. Traction mechanisms 4 are symmetrically arranged on both sides of the box body 1. The bottom ends of the two grab buckets 2 are connected to the traction mechanisms 4 through the traction plate 3. The upper ends of the traction mechanisms 4 on both sides are respectively connected to the two ends of a suspension beam 5. A driving device is arranged in the suspension beam 5, and the grab buckets 2 are driven by the traction mechanisms 4 to rotate and open and close along the side walls of the box body 1;
[0033] A lifting mechanism 6 is further arranged above the box body 1 for lifting the box body 1.
[0034] In this application, the hopper-opening-and-closing structure is combined with the lifting of the box body, so that more rubble can be lifted simultaneously during the construction process. Specifically, before lifting, the grab buckets 2 are opened under the action of gravity, the traction plate 3 and the traction mechanisms 4. The lifting mechanism 6 drives the box body 1 to fall above the rubble to be loaded. The driving device in the suspension beam 5 drives the traction mechanisms 4 on both sides of the box body 1 to rise, driving the traction plate 3 to rise vertically. One side of the bottom ends of the two grab buckets 2 connected to the traction plate 3 also rises and rotates around the hinge point between the vertex of the grab bucket 2 and the box body 1 until the hopper is closed. After the lifting mechanism 6 lifts the suspension beam 5 and the box body 1 to the lowering position, the traction mechanism 4 drives the grab buckets 2 to rotate downward and open, and the rubble naturally falls.
[0035] In a preferred solution, the main body of the grab bucket 2 is composed of two symmetric fan-shaped plates and a bottom plate. With the center of the fan-shaped plate as the vertex, a closed bottom plate is arranged on one side clamped by the two fan-shaped plates, and the other side clamped and the bottom end of the arc are both open. The center vertex of the grab bucket 2 is rotationally connected to the lower end of the box body 1, and the open side at the bottom end is slidably connected to the traction plate 3;
[0036] The radius of the fan-shaped plate of the grab bucket 2 is 1 / 2 of the length of the box body 1.
[0037] The fan-shaped plates enable the grab bucket 2 to completely expose the opening at the lower end of the box body 1 at the starting point of rotation when opening, so as to accommodate more rubble. At the closing end of rotation, it can be completely closed to prevent the broken stones from leaking out through the gaps. At the same time, the two grab buckets 2 at both ends do not interfere with each other during the rotation process.
[0038] In a preferred solution, a plurality of ear plates 201 are arranged at the vertex of the grab bucket 2, and a plurality of hinge plates 101 are correspondingly arranged at the lower end of the box body 1. The hinge plates 101 are rotationally connected to the ear plates 201, and the lower end of the box body 1 is arranged inside the two fan-shaped plates of the grab bucket 2.
[0039] By setting the hinge plate 101 and the ear plate 201, the hinged part extends out of the lower end of the box body 1, avoiding interference between the bottom plate of the grab 2 and the bottom of the box body 1 during the rotation of the grab 2. Through multiple sets of hinged structures, the connection between the grab 2 and the box body 1 is made more firm, preventing the hinged parts from falling off due to excessive mass of the rubble.
[0040] In the preferred solution, strip-shaped chutes 301 are symmetrically provided at both ends of the traction plate 3. The open sides at the bottom ends of the two grabs 2 are respectively slidably connected to the chutes 301 at both ends of the traction plate 3, and the length of the chute 301 is adapted to the rotational opening and closing of the grab 2.
[0041] When the bottom end of the fan-shaped plate of the grab 2 rotates around the vertex, a lateral displacement will occur. The strip-shaped chute 301 meets the lateral displacement requirements of the side points at the bottom end of the grab 2, enabling synchronous rotation on both sides.
[0042] In the preferred solution, a traction mechanism 4 is provided above the traction plate 3. One side of the moving block 401 is provided with a pulley 402. Fixed blocks 403 are symmetrically provided in the middle of the top ends on both sides of the box body 1. One end of the traction rope 404 is connected to the lower end of the fixed block 403, and the other end bypasses the lower end of the pulley 402 and passes through the fixed block 403 to be connected to the hanging beam 5.
[0043] Specifically, the fixed point of the pulley structure is set on the box body 1 through the fixed block 403, so that the traction force is distributed to the box body 1. The pulley 402 is a movable pulley, and the force required to lift the traction rope 404 is 1 / 2 of the mass of the lifted rubble, achieving labor saving.
[0044] In the preferred solution, two vertical T-shaped chutes 102 are symmetrically provided in the middle of both side walls of the box body 1. The other side of the moving block 401 is provided with a T-shaped structure, and the moving block 401 is slidably connected to the side wall of the box body 1 through the T-shaped chute 102. By slidably connecting the pulley 402 to the side wall of the box body 1 through the moving block 401, it can only move in the vertical direction, restricting its freedom of movement in the front and back directions, avoiding the shaking generated during the traction and lifting of the rope, making the opening and closing of the grab more stable and the hoisting process safer.
[0045] In the preferred solution, the upper end of the traction plate 3 is connected to the lower end of the moving block 401 through a plurality of connecting rods 7. The number of the connecting rods 7 is at least two, forming a triangular connection structure;
[0046] The vertical projection length of the connecting rod 7 is adapted to the opening and closing of the grab 2, so that the grab 2 is fully opened when the moving block 401 moves to the bottom end of the T-shaped chute 102, and when the moving block 401 moves to the top end of the T-shaped chute 102, the two grabs 2 close the opening at the lower end of the box body 1.
[0047] Specifically, during the rotation of the grab bucket 2, the vertical displacement of the end connected to the traction plate 3 is relatively large. When the grab bucket 2 is fully opened, the traction plate 3 may have already left the lower end of the box body 1. Therefore, the moving block 401 and the connecting rod 7 are introduced. The connecting rod 7 makes up for the height difference of the endpoints generated by the opening of the grab bucket 2, ensuring the perpendicularity limit of the traction plate 3 during the rotation of the grab bucket 2. The connecting rod 7 adopts a triangular connection structure to ensure the parallelism of the traction plate 3 and the stability of the connection between the traction plate 3 and the moving block 401.
[0048] In a preferred solution, a beam collecting hole 405 is provided on one side of the fixed block 403. A runner 406 is provided in the beam collecting hole 405. The traction rope 404 abuts against the outer edge of the runner 406 and passes through the beam collecting hole 405.
[0049] Through the runner 406, the traction rope 404 converges towards the center when passing through the beam collecting hole 405, avoiding friction and wear between the traction rope 404 and the side wall of the fixed block 403, causing potential safety hazards. At the same time, the centering of the traction mechanism 4 is increased, avoiding the skew of the box body 1.
[0050] In a preferred solution, a semi-circular baffle 407 is provided below the outer edge of the pulley 402. The gap distance between the baffle 407 and the lower outer edge of the pulley 402 is less than the diameter of the traction rope 404. The traction rope 404 is arranged between the baffle 407 and the lower groove of the pulley 402. This prevents the traction rope 404 from slipping out of the groove of the pulley 402 and enhances the stability and safety of the structure.
[0051] In a preferred solution, lifting lugs 8 are provided at the four corners of the upper end of the box body 1. The lifting hook 601 passes through the lifting hole 801 and is connected to the lifting lug 8. The lifting mechanism 6 drives the box body 1 to lift and lower;
[0052] The upper end of the lifting beam 5 is connected to the lifting mechanism 6.
[0053] The above embodiments are only the preferred technical solutions of the present invention and should not be regarded as limitations on the present invention. The protection scope of the present invention should be based on the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. An open and close bucket type rough stone hoisting box structure, characterized by: Two grab buckets (2) are symmetrically arranged at the opening below the box body (1), the vertices of the two grab buckets (2) are rotatably connected to the two ends below the box body (1), one side of the bottom end of the grab bucket (2) is slidably connected to one end of the traction plate (3), and traction mechanisms (4) are symmetrically arranged on both sides of the box body (1), the bottom ends of the two grab buckets (2) are connected to the traction mechanism (4) through the traction plate (3), and the upper ends of the traction mechanisms (4) on both sides are respectively connected to the two ends of the hanging beam (5), and a driving device is arranged inside the hanging beam (5), and the grab bucket (2) is driven by the traction mechanism (4) to rotate and open and close along the side wall of the box body (1); A lifting mechanism (6) is also provided above the box body (1) for lifting the box body (1).
2. According to claim 1, the open and close bucket type rough stone hoisting box structure is characterized by: The main body of the grab bucket (2) is composed of two symmetrical fan-shaped plates and a bottom plate, with the center of the fan-shaped plates as the vertex. A closed bottom plate is arranged on one side clamped by the two fan-shaped plates, and the other side clamped and the bottom end of the arc are both open. The vertex of the center of the grab bucket (2) is rotatably connected to the lower end of the box body (1), and the open side of the bottom end is slidably connected to the traction plate (3). The radius of the fan-shaped plate of the grab bucket (2) is 1 / 2 of the length of the box body (1).
3. According to claim 2, the open and close bucket type rough stone hoisting box structure is characterized by: A plurality of ear plates (201) are provided at the apex of the grab bucket (2), and a plurality of hinge plates (101) are adaptively provided at the lower end of the box body (1). The hinge plates (101) are rotatably connected to the ear plates (201), and the lower end of the box body (1) is arranged on the inner side of two fan-shaped plates of the grab bucket (2).
4. According to claim 1, the open and close bucket type rough stone hoisting box structure is characterized by: Long strip-shaped slide grooves (301) are symmetrically provided at both ends of the traction plate (3); the bottom opening sides of the two grab buckets (2) are respectively slidably connected to the slide grooves (301) at both ends of the traction plate (3); and the length of the slide grooves (301) is adapted to the rotation and opening and closing of the grab buckets (2).
5. According to claim 1, the open and close bucket type rough stone hoisting box structure is characterized by: A traction mechanism (4) is provided above the traction plate (3), wherein a pulley (402) is provided on one side of the moving block (401), and fixed blocks (403) are symmetrically provided at the middle of the top ends of both sides of the box body (1), and one end of a traction rope (404) is connected to the lower end of the fixed block (403), and the other end passes around the lower end of the pulley (402), passes through the fixed block (403), and is connected to the suspension beam (5).
6. According to claim 5, the open and close bucket type rough stone hoisting box structure is characterized by: Two vertical T-shaped sliding grooves (102) are symmetrically provided in the middle of the two side walls of the box body (1), and a T-shaped structure is provided on the other side of the moving block (401). The moving block (401) is slidably connected to the side wall of the box body (1) through the T-shaped sliding grooves (102).
7. According to claim 5, the open and close bucket type rough stone hoisting box structure is characterized by: The upper end of the traction plate (3) is connected to the lower end of the moving block (401) via a plurality of connecting rods (7), and the number of the connecting rods (7) is at least two, forming a triangular connection structure; The vertical projection length of the connecting rod (7) is adapted to the opening and closing of the grab bucket (2), so that when the moving block (401) moves to the bottom end of the T-shaped chute (102), the grab bucket (2) is fully opened, and when the moving block (401) moves to the top end of the T-shaped chute (102), the two grab buckets (2) close the lower end opening of the box body (1).
8. According to claim 5, the open and close bucket type rough stone hoisting box structure is characterized by: A clustering hole (405) is provided on one side of the fixed block (403), a rotating wheel (406) is provided in the clustering hole (405), and the traction rope (404) abuts against the outer edge of the rotating wheel (406) and passes through the clustering hole (405).
9. According to claim 5, the open and close bucket type rough stone hoisting box structure is characterized by: A semicircular arc baffle (407) is provided below the outer edge of the pulley (402); the gap between the baffle (407) and the outer edge of the lower end of the pulley (402) is smaller than the diameter of the traction rope (404); the traction rope (404) is provided between the baffle (407) and the groove at the lower end of the pulley (402).
10. According to claim 1, the open and close bucket type rough stone hoisting box structure is characterized by: Lifting ears (8) are provided at the four corners of the upper end of the box body (1), and the lifting hook (601) passes through the lifting hole (801) and is connected to the lifting ear (8), and the lifting mechanism (6) drives the box body (1) to rise and fall; The upper end of the lifting beam (5) is connected to the lifting mechanism (6).