Steel pipe plug boronizing strengthening device
By using the combined use of the first nut, the first bolt and the fixing bolt in the boron dehydration device, and combining the design of the adjusting handle and handle, the problems of poor sealing and complex operation of the traditional boron dehydration device are solved, and a more efficient boron dehydration effect and a safer operating process are achieved.
Patent Information
- Application Number
- CN202421748393.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The sealing properties of traditional boron-permeable devices lead to leakage of boron-permeable atmosphere, affecting the boron-permeable effect and energy utilization rate. The opening and closing of the top cover is complicated, increasing the operating risks.
A steel pipe head boron bleed strengthening device is designed, and the first nut, first bolt and fixing bolt are used in combination to ensure the close connection between the inner cover of the seepage box and the barrel-shaped seepage box, and the operation process is simplified by adjusting the design of the handle and handle, and the operation safety is improved.
It effectively prevents the leakage of the boronizing atmosphere during boron dehydration, improves the boron dehydration effect and energy efficiency, simplifies the operation process, reduces the operation difficulty, and improves the reliability and durability of the overall device.
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Figure CN222990180U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal product processing, and particularly relates to a boronizing strengthening device for steel pipe plugs. Background Art
[0002] In the metal product processing industry, especially for the manufacture of steel pipes, surface strengthening treatment is one of the important processes to improve its wear resistance and extend its service life. As a kind of surface strengthening treatment, boronizing technology can significantly improve the hardness, wear resistance and corrosion resistance of materials by infiltrating boron elements into the metal surface to form a hard boride layer. However, the traditional boronizing devices have the following technical problems:
[0003] Poor sealing performance: Many traditional devices cannot effectively maintain sealing during the boronizing process, resulting in the leakage of boronizing atmosphere, affecting the boronizing effect and energy utilization rate. In addition, the opening and closing operations of the top covers of some devices are complex, which takes a lot of time and physical strength, and are inconvenient to operate in a high-temperature environment, increasing the operation risk. Content of the Utility Model
[0004] The purpose of the utility model is to provide a boronizing strengthening device for steel pipe plugs, aiming to solve the problems that the traditional devices in the prior art cannot effectively maintain sealing during the boronizing process, resulting in the leakage of boronizing atmosphere, affecting the boronizing effect and energy utilization rate. In addition, the opening and closing operations of the top covers of some devices are complex, which takes a lot of time and physical strength, and are inconvenient to operate in a high-temperature environment, increasing the operation risk.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A boronizing strengthening device for steel pipe plugs, comprising:
[0007] A barrel-shaped boronizing box;
[0008] A placement groove, which is opened at the upper end of the barrel-shaped boronizing box, and an inner cover of the boronizing box is connected in the placement groove;
[0009] A first nut, which is fixedly connected to the inner cover of the boronizing box, and a first bolt is connected to the first nut;
[0010] An asbestos board, which is connected to the upper end of the barrel-shaped boronizing box;
[0011] A top cover of the boronizing box, which is connected to the upper end of the asbestos board;
[0012] A fixing bolt, which is threadedly connected between the barrel-shaped boronizing box, the asbestos board and the top cover of the boronizing box.
[0013] As a preferred embodiment of the present utility model, a connecting seat is fixedly connected to the upper end of the top cover of the infiltration box. A fixing rod is connected to the connecting seat, and a second nut is threadedly connected between the connecting seat and the fixing rod. An adjusting handle is fixedly connected to the second nut.
[0014] As a preferred embodiment of the present utility model, a base is connected to the lower end of the barrel-shaped infiltration box, and the base is connected to the fixing rod.
[0015] As a preferred embodiment of the present utility model, a handle is fixedly connected to the upper end of the top cover of the infiltration box.
[0016] As a preferred embodiment of the present utility model, a reinforcing rib is fixedly connected between the base and the barrel-shaped infiltration box.
[0017] As a preferred embodiment of the present utility model, the top cover of the infiltration box is equal in size to the asbestos board.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] 1. In this solution, through the combined use of the first nut, the first bolt, and the fixing bolt, the tight connection between the inner cover of the infiltration box and the barrel-shaped infiltration box, as well as between the top cover of the infiltration box and the asbestos board, is ensured, forming a multiple sealing barrier. This design effectively prevents the leakage of the boronizing atmosphere during the boronizing process, ensuring the boronizing effect and energy efficiency.
[0020] 2. In this solution, the introduction of the adjusting handle enables the operator to easily adjust the position of the fixing rod, thereby controlling the fastening degree of the top cover of the infiltration box. This not only simplifies the operation process but also improves the operation safety, avoiding the risk of direct contact with high-temperature components. The design of the handle facilitates the operator to open or close the top cover of the infiltration box without directly contacting the high-temperature surface, further enhancing the operation safety and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0022] Figure 1 is a three-dimensional view of the present utility model;
[0023] Figure 2 is a sectional view of the present utility model;
[0024] Figure 3 is an exploded view of the present utility model.
[0025] In the figure: 1. Barrel-shaped infiltration box; 2. Placing groove; 3. Inner cover of infiltration box; 4. First nut; 5. First bolt; 6. Asbestos board; 7. Top cover of infiltration box; 8. Fixed bolt; 9. Handle; 10. Connecting seat; 11. Base; 12. Fixed rod; 13. Second nut; 14. Adjusting handle. Specific implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Embodiment 1
[0028] Please refer to Figures 1-3 , the present invention provides the following technical solutions:
[0029] A boronizing strengthening device for steel pipe plugs, comprising:
[0030] Barrel-shaped infiltration box 1;
[0031] Placing groove 2, the placing groove 2 is opened at the upper end of the barrel-shaped infiltration box 1, and an inner cover 3 of the infiltration box is connected in the placing groove 2;
[0032] First nut 4, the first nut 4 is fixedly connected to the inner cover 3 of the infiltration box, and a first bolt 5 is connected to the first nut 4;
[0033] Asbestos board 6, the asbestos board 6 is connected to the upper end of the barrel-shaped infiltration box 1;
[0034] Top cover 7 of the infiltration box, the top cover 7 of the infiltration box is connected to the upper end of the asbestos board 6;
[0035] Fixed bolt 8, the fixed bolt 8 is threadedly connected between the barrel-shaped infiltration box 1, the asbestos board 6 and the top cover 7 of the infiltration box.
[0036] In a specific embodiment of the present utility model, the barrel-shaped permeation box 1 serves as the main container of the entire boronizing strengthening device. Its main function is to accommodate the boronizing medium and the steel pipe plug to be processed. The shape and size of the barrel-shaped permeation box 1 are designed considering materials that can withstand high temperatures and chemical reactions to ensure safety and efficiency during the boronizing process. The placement groove 2 is located at the upper end of the barrel-shaped permeation box 1 and is used to fix and position the inner cover 3 of the permeation box. The structure of the placement groove 2 ensures the tight fit of the inner cover, prevents the leakage of the boronizing medium, and also facilitates the installation and removal of the inner cover. The inner cover 3 of the permeation box is placed in the placement groove 2. Its function is to seal the top of the barrel-shaped permeation box 1, prevent external air from entering, and cooperate with the first nut 4 and the first bolt 5 to ensure the sealing of the permeation box, creating a sealed high-temperature environment for the boronizing process. The first nut 4 is fixedly connected to the inner cover 3 of the permeation box and is used in conjunction with the first bolt 5 to fasten the inner cover and ensure the sealing of the permeation box during the boronizing process. By adjusting the tightening degree of the first bolt 5, the sealing pressure of the inner cover 3 of the permeation box can be controlled to ensure that the boronizing medium does not leak. The asbestos board 6 is connected to the upper end of the barrel-shaped permeation box 1. Its function is to provide an additional heat insulation layer, reduce heat energy loss, and maintain the high-temperature environment inside the permeation box. The use of the asbestos board 6 can also prevent the top cover 7 of the permeation box from overheating and protect the safety of the operator. The top cover 7 of the permeation box is connected to the upper end of the asbestos board 6 and is used to completely enclose the entire boronizing device to prevent heat and boronizing medium from escaping. The design of the top cover 7 of the permeation box needs to consider the convenience of operation, facilitate opening and closing, and also ensure sufficient heat resistance and sealing performance. The fixing bolts 8 are threadedly connected between the barrel-shaped permeation box 1, the asbestos board 6, and the top cover 7 of the permeation box. Their function is to ensure the tight connection between the top cover 7 of the permeation box and the barrel-shaped permeation box 1 and prevent loosening or leakage under high-temperature and high-pressure conditions. The number and distribution of the fixing bolts 8 should ensure uniform force application to maintain the structural stability of the entire device.
[0037] For details, please refer to Figures 1-3 A connecting seat 10 is fixedly connected to the upper end of the top cover 7 of the permeation box. A fixing rod 12 is connected to the connecting seat 10. A second nut 13 is threadedly connected between the connecting seat 10 and the fixing rod 12. An adjusting handle 14 is fixedly connected to the second nut 13.
[0038] In this embodiment: The connecting seat 10 is fixedly connected to the upper end of the lid 7 of the permeation tank. Its main function is to serve as the mounting base for the fixed rod 12 to ensure the stability and positioning accuracy of the fixed rod 12. The design of the connecting seat 10 needs to consider the load-bearing capacity and the connection strength with the lid 7 of the permeation tank to ensure the structural stability of the entire device. The fixed rod 12 is connected to the connecting seat 10. Its role is to provide a lever for operation, facilitating the user to adjust or fix the lid 7 of the permeation tank through the adjusting handle 14. The fixed rod 12 is usually designed as a rod-shaped structure with a certain length to provide sufficient torque, enabling the user to easily operate the second nut 13 to tighten or loosen the lid 7 of the permeation tank. The second nut 13 is threadedly connected between the connecting seat 10 and the fixed rod 12. Its main function is to serve as a fastener to adjust the position of the fixed rod 12 relative to the connecting seat 10 by tightening or loosening, thereby controlling the opening and closing of the lid 7 of the permeation tank. The design of the second nut 13 needs to ensure good thread fit and sufficient fastening force to prevent the lid 7 of the permeation tank from loosening accidentally during use. The adjusting handle 14 is fixedly connected to the second nut 13. Its design purpose is to provide a convenient handle for operation. The user can rotate the adjusting handle 14 to tighten or loosen the second nut 13, thereby realizing the fixing or release of the lid 7 of the permeation tank. The adjusting handle 14 usually has a good grip and sufficient length to provide sufficient torque for convenient operation. Through the coordinated use of the connecting seat 10, the fixed rod 12, the second nut 13, and the adjusting handle 14, the steel pipe plug boron strengthening device in this embodiment can achieve the rapid, accurate, and safe opening and closing of the lid 7 of the permeation tank, greatly improving the convenience and efficiency of operation, and at the same time ensuring the safety and controllability of the boronizing process. This design simplifies the operation process, reduces the operation difficulty, and also improves the reliability and durability of the entire device.
[0039] For details, please refer to Figures 1-3 , the lower end of the barrel-shaped permeation tank 1 is connected to a base 11, and the base 11 is connected to the fixed rod 12.
[0040] In this embodiment: the base 11 is located at the lower end of the barrel-shaped infiltration box 1, and its main function is to provide stable support for the entire device. The design of the base 11 usually takes into account the load-bearing capacity and balance, ensuring that the barrel-shaped infiltration box 1 remains stable during high-temperature operation and chemical reaction, and preventing the risk of tipping due to unstable center of gravity or uneven ground. The base 11 is connected to the fixed rod 12, which means that the fixed rod 12 is not only associated with the infiltration box top cover 7 at the top through the connecting seat 10, but also supported by the base 11 at the bottom. This fixed design at both ends enhances the stability of the fixed rod 12, ensuring that when operating the adjustment handle 14, the fixed rod 12 can withstand the adjustment force without shaking or deformation, thereby improving the structural integrity and operational reliability of the entire device. The connection between the base 11 and the barrel-shaped infiltration box 1 ensures that the base of the entire device is firm, and the connection with the fixed rod 12 further enhances the longitudinal stability of the device. This design is particularly important for boronizing strengthening devices operating in high temperature and high pressure environments, because any slight structural instability may lead to serious safety problems. The presence of the base 11 also provides sufficient space and platform for operators to perform necessary operations at the bottom, such as checking and cleaning the bottom of the seepage box, or moving and positioning the device when necessary. Through the combination of the base 11 with the barrel-shaped seepage box 1 and the fixing rod 12, the steel pipe head boronizing strengthening device in this embodiment not only achieves structural stability and operational convenience, but also ensures safety and efficiency under extreme working conditions, providing a solid foundation for efficiently completing the boronizing strengthening treatment of the steel pipe head.
[0041] For details, please refer to Figures 1-3 A handle 9 is fixedly connected to the upper end of the seepage box top cover 7.
[0042] In this embodiment, the design of the handle 9 greatly facilitates the operator to open or close the seepage box top cover 7. Since the seepage box top cover 7 may be relatively heavy, especially after high temperature treatment, direct contact may cause burns. The handle 9 provides a safe and effective point of force, allowing the operator to easily open and close the top cover, avoiding the danger of direct contact with the high temperature surface.
[0043] For details, please refer to Figures 1-3 A reinforcing rib is fixedly connected between the base 11 and the barrel-shaped seepage box 1 .
[0044] In this embodiment, the reinforcing ribs are designed to improve the structural strength of the connection between the base 11 and the barrel-shaped seepage box 1. During the boronizing strengthening process, the barrel-shaped seepage box 1 is subjected to stress caused by high temperature and chemical reaction. The reinforcing ribs can significantly enhance the rigidity of the connection, prevent deformation or breakage under high temperature and heavy pressure, and ensure the stability and safety of the entire device.
[0045] For details, please refer to Figures 1-3, the top cover 7 of the permeation box is the same size as the asbestos board 6.
[0046] In this embodiment: The asbestos board 6 serves as a heat insulation layer, and its design with the same size as the top cover 7 of the permeation box helps to reduce heat dissipation from the top. The asbestos board 6 can effectively isolate the external environment and maintain the high-temperature state inside the barrel-shaped permeation box 1, thereby improving energy utilization efficiency and boronizing efficiency.
[0047] The working principle and usage process of the present utility model: First, confirm that all components are intact, including the barrel-shaped permeation box 1, the inner cover 3 of the permeation box, the asbestos board 6, the top cover 7 of the permeation box, the fixing bolts 8, etc. Check whether the connecting seat 10, the fixing rod 12, the second nut 13, the adjusting handle 14, and the handle 9 are firm. Confirm that the reinforcing rib connection between the base 11 and the barrel-shaped permeation box 1 is stable. Open the top cover 7 of the permeation box, remove the asbestos board 6 and the inner cover 3 of the permeation box. Place the steel pipe head to be boronized and strengthened into the placement groove 2 inside the barrel-shaped permeation box 1. Cover the inner cover 3 of the permeation box on the placement groove 2 and fix it with the first nut 4 and the first bolt 5. Place the asbestos board 6 on the barrel-shaped permeation box again. Cover the top cover 7 of the permeation box on the asbestos board 6 to ensure that the top cover 7 of the permeation box and the asbestos board 6 fit perfectly. Use the fixing bolts 8 to tightly connect the top cover 7 of the permeation box, the asbestos board 6, and the barrel-shaped permeation box 1. Start the heating device and heat the inside of the barrel-shaped permeation box 1 to the set boronizing temperature. Monitor the temperature and pressure inside the barrel-shaped permeation box 1 through the observation window or sensor to ensure that the boronizing conditions meet the process requirements. Record the boronizing time and parameters for subsequent analysis and quality control. After the boronizing is completed, turn off the heating device and let the barrel-shaped permeation box 1 cool naturally to a safe operating temperature. Carefully open the top cover 7 of the permeation box using the handle 9 and remove the asbestos board 6 and the inner cover 3 of the permeation box.
[0048] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A boronizing strengthening device for a steel pipe head, characterized in that: include: Barrel-shaped infiltration box (1); A placement groove (2), wherein the placement groove (2) is opened at the upper end of the barrel-shaped seepage box (1), and the placement groove (2) is connected to an inner cover (3) of the seepage box; A first nut (4), the first nut (4) is fixedly connected to the inner cover (3) of the seepage box, and a first bolt (5) is connected to the first nut (4); an asbestos board (6), wherein the asbestos board (6) is connected to the upper end of the barrel-shaped infiltration box (1); A seepage box top cover (7), wherein the seepage box top cover (7) is connected to the upper end of the asbestos board (6); A fixing bolt (8) is threadedly connected between the barrel-shaped infiltration box (1), the asbestos board (6) and the infiltration box top cover (7).
2. A boronizing strengthening device for steel pipe plug according to claim 1, characterized in that: The upper end of the seepage box top cover (7) is fixedly connected to a connecting seat (10), a fixing rod (12) is connected to the connecting seat (10), a second nut (13) is threadedly connected between the connecting seat (10) and the fixing rod (12), and an adjustment handle (14) is fixedly connected to the second nut (13).
3. A steel pipe plug boronizing strengthening device according to claim 2, characterized in that: The lower end of the barrel-shaped seepage box (1) is connected to a base (11), and the base (11) is connected to a fixing rod (12).
4. A boronizing strengthening device for steel pipe plug according to claim 3, characterized in that: A handle (9) is fixedly connected to the upper end of the seepage box top cover (7).
5. A boronizing strengthening device for steel pipe plug according to claim 4, characterized in that: A reinforcing rib is fixedly connected between the base (11) and the barrel-shaped seepage box (1).
6. A boronizing strengthening device for steel pipe plug according to claim 5, characterized in that: The infiltration box top cover (7) is equal in size to the asbestos board (6).