Steel cord surface oiling device

By designing a steel cord surface oiling device including a collection disk, an overflow disk and a linoleum suction felt, and setting a drip pipe and a flow control valve above the linoleum suction felt, the problem of the inability to control the amount of oil in the prior art is solved, and the precise control of the amount of oiling is achieved to meet diversified production needs.

CN222990480UActive Publication Date: 2025-06-17ZHANGJIAGANG JUNMA STEEL CORD CO LTD
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Patent Information

Application Number
CN202421286580.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-06-17
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing steel cord oiling process cannot control the amount of oiling and cannot meet the diversified production needs.

Method used

A steel cord surface oil coating device is designed, including a collection disk, an overflow disk and a linoleum felt. By setting a drip pipe and a flow control valve above the linoleum felt, the oil delivery speed is accurately controlled, thereby achieving accurate control of the amount of oil coating.

Benefits of technology

When the conveying speed of the steel cord remains unchanged, the oil dripping speed of the dripping pipe can be adjusted to achieve accurate control of the oil coating amount to meet different production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel cord production equipment, in particular to a steel cord surface oiling device which comprises a collecting disc, an overflow disc and an oil absorption felt, a second end of the oil absorption felt extends to the surface of a steel cord, an oil dripping pipe is arranged above the collecting disc, a first end of the oil dripping pipe extends into the collecting disc, and a second end of the oil dripping pipe extends into the overflow disc. The oil dripping pipe is used for conveying oil to the second end of the oil absorption felt, and a flow control valve capable of controlling the oil dripping speed is arranged on the oil dripping pipe; the oil dripping pipe is arranged above the oil absorption felt making contact with the steel cord, the flow control valve is arranged on the oil dripping pipe, oil liquid can be conveyed to the second end of the oil absorption felt through the oil dripping pipe, the oil dripping speed of the oil dripping pipe is controlled through the flow control valve, and under the condition that the conveying speed of the steel cord is not changed, the oil liquid can be conveyed to the second end of the oil absorption felt. The higher the oil dripping speed is, the larger the oil coating amount is, the slower the oil dripping speed is, the smaller the oil coating amount is, and the effect of accurately controlling the oil coating amount is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cord production equipment, and particularly relates to an oil coating device for the surface of steel cord. Background Art

[0002] Steel cord is a thin - gauge steel wire strand or rope with special uses, mainly used as the skeleton material for car tires, light - truck tires, heavy - duty truck tires, engineering vehicle tires, aircraft tires and other rubber products. When producing steel cord, some products require oiling during production, and according to different processes and different customer index requirements, the oil coating amount is different. Therefore, the control of the oil content in steel cord is crucial.

[0003] Currently, the oil coating process of steel cord requires the use of an oil pot and a wool felt. The arrangement method is to place a wool felt soaked with grease in a pot filled with grease. During production, one end of the wool felt gently touches the steel cord, and as the steel cord is conveyed, the surface of the steel cord is oiled. However, this method cannot control the oil coating amount and cannot meet the diverse production requirements. Summary of the Utility Model

[0004] In view of the technical problems existing in the prior art, the first aspect of the utility model provides an oil coating device for the surface of steel cord, including:

[0005] A collection tray, which is set as a rectangular shell with openings at the top and both sides;

[0006] An overflow tray, which is arranged inside the collection tray and used for storing oil liquid. An oil - absorbing felt capable of absorbing oil is arranged in the overflow tray. The first end of the oil - absorbing felt is arranged inside the overflow tray, and the second end of the oil - absorbing felt extends to the surface of the steel cord, so as to form an oil - liquid conveying channel between the overflow tray and the steel cord;

[0007] Wherein, an oil - dripping pipe is arranged above the collection tray. The first end of the oil - dripping pipe extends into the collection tray and is located directly above the second end of the oil - absorbing felt, and is used for conveying oil liquid to the second end of the oil - absorbing felt;

[0008] The second end of the oil - dripping pipe is connected with a second oil storage bottle capable of supplying oil by gravity;

[0009] A flow control valve capable of controlling the oil - dripping speed is arranged on the oil - dripping pipe.

[0010] Preferably, an oil - absorbing block is arranged at the second end of the oil - absorbing felt, and an oil - coating gap for the steel cord to pass through is opened on the oil - absorbing block.

[0011] Preferably, a V - shaped guiding port for guiding the cord into the oil - coating gap is arranged at the top of the oil - coating gap.

[0012] Preferably, on the inner side of the oiling gap, a first oiling area, a second oiling area, and a third oiling area with gradually decreasing oil application amounts are provided from top to bottom.

[0013] Preferably, a bracket for supporting the second end of the oil-absorbing felt is provided on the overflow tray.

[0014] Preferably, a fixing member for fixing the second end of the oil-absorbing felt to the bracket is connected to the bracket.

[0015] Preferably, the fixing member is arranged as a magnet, and the bracket is correspondingly arranged with a ferromagnetic material.

[0016] Preferably, a first oil storage bottle for collecting oil liquid is connected to the bottom of the collection tray.

[0017] Preferably, the bottom of the collection tray is arranged in a funnel-shaped structure.

[0018] Preferably, the open ends of the first oil storage bottle and the second oil storage bottle are both provided with external thread mouths of the same specification, and the bottom of the collection tray and the second end of the drip oil pipe are provided with internal thread mouths of the same specification, so that the first oil storage bottle and the second oil storage bottle can be used interchangeably.

[0019] Compared with the prior art, the advantages of the present utility model are as follows:

[0020] By arranging a drip oil pipe above the oil-absorbing felt in contact with the steel cord, and a flow control valve is provided on the drip oil pipe. Through the drip oil pipe, oil liquid can be conveyed to the second end of the oil-absorbing felt, and a flow control valve is provided on the drip oil pipe. The drip oil speed of the drip oil pipe is controlled by the flow control valve. When the conveying speed of the steel cord remains unchanged, the faster the drip oil speed, the more the oil application amount, and the slower the drip oil speed, the less the oil application amount, realizing the function of precisely controlling the oil application amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings are not intended to be drawn to scale. In the drawings, each identical or approximately identical component shown in each figure may be represented by the same reference numeral. For clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the present utility model will be described by way of example and with reference to the drawings, wherein:

[0022] Figure 1 is a schematic structural diagram of the steel cord surface oiling device shown in the present utility model;

[0023] Figure 2 is a schematic diagram of the installation position of the oil-absorbing felt in the steel cord surface oiling device shown in the present utility model;

[0024] Figure 3It is a schematic diagram showing the opening position of the oiling gap in the steel cord surface oiling device shown in the present utility model;

[0025] Figure 4 It is a schematic diagram of the structure of the oiling area in the steel cord surface oiling device shown in the present utility model.

[0026] In the figure, 1 is a collecting tray; 11 is a first oil storage bottle; 2 is an overflow tray; 3 is an oil-absorbing felt; 31 is an oil-absorbing block; 311 is a first oiling area; 312 is a second oiling area; 313 is a third oiling area; 301 is an oiling gap; 302 is a guiding port; 4 is a drip tube; 41 is a flow control valve; 42 is a second oil storage bottle; 5 is a bracket; 6 is a fixing member. Specific embodiments

[0027] In order to better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows.

[0028] Combined with Figures 1-4 As shown, the present utility model provides a steel cord surface oiling device, which includes a collecting tray 1, an overflow tray 2 and an oil-absorbing felt 3.

[0029] The collecting tray 1 is arranged as a rectangular shell with openings at the top and both sides. The steel cord is introduced and led out through the openings on both sides of the collecting tray 1. The overflow tray 2 is arranged inside the collecting tray 1 and can store oil. The first end of the oil-absorbing felt 3 is arranged inside the overflow tray 2, and the second end of the oil-absorbing felt 3 extends to the surface of the steel cord, forming an oil delivery channel between the overflow tray 2 and the steel cord.

[0030] During the transportation of the steel cord, it rubs against the oil-absorbing felt 3, and a layer of oil is coated on the surface. However, this method cannot control the amount of oil applied and cannot meet the diverse production requirements.

[0031] Combined with Figure 1 As shown, a drip tube 4 is arranged above the collecting tray 1. The first end of the drip tube 4 extends into the collecting tray 1 and is directly above the second end of the oil-absorbing felt 3. Through the drip tube 4, oil can be delivered to the second end of the oil-absorbing felt 3, and a flow control valve 41 is arranged on the drip tube 4. By using the flow control valve 41 to control the dripping speed of the drip tube 4, when the transportation speed of the steel cord remains unchanged, the faster the dripping speed, the more the amount of oil applied, and the slower the dripping speed, the less the amount of oil applied, achieving the effect of accurately controlling the amount of oil applied.

[0032] Furthermore, the second end of the drip tube 4 is connected with a second oil storage bottle 42, and the second oil storage bottle 42 is fixed at a high position on the rack, so that the second oil storage bottle 42 can supply oil by gravity.

[0033] The excess oil can flow along the oil-absorbing felt 3 into the overflow tray 2, filling the overflow tray 2 with oil. When the flow control valve 41 is adjusted to the slowest dripping speed and still cannot meet the oil coating amount, the oil-absorbing felt 3 is used to absorb the oil in the overflow tray 2 for coating the steel cord.

[0034] Combined with Figure 3 and Figure 4 As shown, an oil-absorbing block 31 is provided at the second end of the oil-absorbing felt 3. An oil coating gap 301 for the steel cord to pass through is formed on the oil-absorbing block 31. The steel cord passes through the oil coating gap 301, which can wrap the steel cord and make the oil coating more uniform.

[0035] Furthermore, a V-shaped guiding port 302 for guiding the steel cord into the oil coating gap 301 is provided at the top of the oil coating gap 301. When adjusting the position of the oil-absorbing felt 3, the steel cord is introduced into the oil coating gap 301 along the guiding port 302, which is convenient for operation by personnel.

[0036] Combined with Figure 4 As shown, the inner side surface of the oil coating gap 301 is successively provided with a first oil coating area 311, a second oil coating area 312, and a third oil coating area 313 with gradually decreasing oil coating amounts from top to bottom. By adjusting the position of the oil-absorbing felt 3, the steel cord can pass through different oil coating areas, and when the steel cord passes through different oil coating areas, the oil coating amounts on the surface are different, increasing the oil coating amount control methods and improving the use flexibility.

[0037] In a specific embodiment, the first oil coating area 311, the second oil coating area 312, and the third oil coating area 313 are respectively composed of a plurality of hemispherical grooves arranged in an array. Under the same distribution density, the diameters of the hemispherical grooves in the first oil coating area 311, the second oil coating area 312, and the third oil coating area 313 gradually decrease. The oil storage amounts inside the hemispherical grooves with different diameters are different, so that when the steel cord passes through different oil coating areas, the oil coating amounts on the surface are also different.

[0038] In a preferred embodiment, the oil-absorbing block 31 is a sponge with a relatively high density. While meeting the oil absorption performance, hemispherical grooves can be formed on its side surface.

[0039] Combined with Figure 2 As shown, a bracket 5 for supporting the second end of the oil-absorbing felt 3 is provided on the overflow tray 2. A fixing member 6 for fixing the second end of the oil-absorbing felt 3 on the bracket 5 is connected to the bracket 5 to maintain the contact between the oil-absorbing felt 3 and the steel cord.

[0040] In a specific embodiment, the fixing member 6 is set as a magnet, and the bracket 5 is correspondingly set as a ferromagnetic material. Using the magnetic attraction of the magnet, the oil-absorbing felt 3 is clamped on the bracket 5, and the disassembly and assembly of the magnet are relatively convenient, which is beneficial to the position adjustment of the oil-absorbing felt 3.

[0041] Combined with Figure 1As shown in the figure, a first oil storage bottle 11 for collecting oil fluid is connected to the bottom of the collection tray 1. When the oil fluid in the overflow tray 2 is full, it overflows into the collection tray 1 and is collected by the first oil storage bottle 11.

[0042] In a preferred embodiment, the bottom of the collection tray 1 is arranged in a funnel-shaped structure, which can better concentrate and drain the oil fluid to the first oil storage bottle 11 for collection.

[0043] In a specific embodiment, the open ends of the first oil storage bottle 11 and the second oil storage bottle 42 are both provided with external thread ports of the same specification, and the bottom of the collection tray 1 and the second end of the drip oil pipe 4 are provided with internal thread ports of the same specification, so that the first oil storage bottle 11 and the second oil storage bottle 42 can be used interchangeably.

[0044] Combined with the above embodiments, by arranging a drip oil pipe 4 above the oil absorption felt 3 in contact with the steel cord, and a flow control valve 41 is provided on the drip oil pipe 4. The drip oil pipe 4 can convey oil fluid to the second end of the oil absorption felt 3, and a flow control valve 41 is provided on the drip oil pipe 4. The flow control valve 41 is used to control the dripping speed of the drip oil pipe 4. When the conveying speed of the steel cord remains unchanged, the faster the dripping speed, the more the amount of oil applied; the slower the dripping speed, the less the amount of oil applied, achieving the effect of accurately controlling the amount of oil applied.

[0045] Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model belongs can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to what is defined by the claims.

Claims

1. A steel cord surface oiling device, characterized in that: include: The collecting tray (1) is configured as a rectangular shell having openings on the top and both sides; An overflow tray (2) is arranged inside the collecting tray (1) and is used to store oil. An oil absorbing felt (3) capable of absorbing oil is arranged inside the overflow tray (2). A first end of the oil absorbing felt (3) is arranged inside the overflow tray (2), and a second end of the oil absorbing felt (3) extends to the surface of the steel cord, so that an oil delivery channel is formed between the overflow tray (2) and the steel cord; Wherein, an oil dripping pipe (4) is provided above the collecting tray (1), the first end of the oil dripping pipe (4) extending into the collecting tray (1) and being located directly above the second end of the oil absorbing felt (3), for conveying oil to the second end of the oil absorbing felt (3); The second end of the oil dripping tube (4) is connected to a second oil storage bottle (42) capable of supplying oil by gravity; The oil dripping pipe (4) is provided with a flow control valve (41) capable of controlling the oil dripping speed.

2. The steel cord surface oiling device according to claim 1, characterized in that: The second end of the oil absorption felt (3) is provided with an oil absorption block (31), and the oil absorption block (31) is provided with an oiling gap (301) for the steel cord to pass through.

3. The steel cord surface oiling device according to claim 2, characterized in that: The top of the oiling gap (301) is provided with a V-shaped guide opening (302) for guiding the steel cord to enter the oiling gap (301).

4. The steel cord surface oiling device according to claim 2, characterized in that: The inner side surface of the oiling gap (301) is provided with a first oiling area (311), a second oiling area (312) and a third oiling area (313) in order from top to bottom, with the amount of oiling gradually decreasing.

5. The steel cord surface oiling device according to claim 1, characterized in that: The overflow plate (2) is provided with a bracket (5) for supporting the second end of the oil absorption felt (3).

6. The steel cord surface oiling device according to claim 5, characterized in that: The bracket (5) is connected with a fixing member (6) for fixing the second end of the oil-absorbing felt (3) on the bracket (5).

7. The steel cord surface oiling device according to claim 6, characterized in that: The fixing member (6) is configured as a magnet, and the bracket (5) is correspondingly configured as a ferromagnetic material.

8. The steel cord surface oiling device according to claim 1, characterized in that: The bottom of the collection tray (1) is connected to a first oil storage bottle (11) for collecting oil.

9. The steel cord surface oiling device according to claim 1, characterized in that: The bottom of the collecting tray (1) is configured as a funnel-shaped structure.

10. The steel cord surface oiling device according to claim 8, characterized in that: The opening ends of the first oil storage bottle (11) and the second oil storage bottle (42) are both provided with external threaded openings of the same specification, and the bottom of the collecting plate (1) and the second end of the oil dripping tube (4) are provided with internal threaded openings of the same specification, so that the first oil storage bottle (11) and the second oil storage bottle (42) can be used interchangeably.