Novel folder automatic combining, tabletting and threading mechanism

An integrated system for automatic pressing and threading of file folders addresses safety and efficiency issues by automating the production process, reducing costs and enhancing productivity.

CN223000081UActive Publication Date: 2025-06-20YUEYANG QINENG AUTOMATION MASCH CO LTD
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Patent Information

Application Number
CN202421957622.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-20
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

File folder production involves separate processes for pressing and threading, leading to safety hazards, low efficiency, high costs, and reduced productivity due to manual handling and separate machinery.

Method used

An integrated system for automatic pressing and threading of file folders, utilizing PLC-controlled machinery to automate the process, eliminating manual handling and integrating pressing, cutting, and forming operations.

Benefits of technology

The system enhances safety by eliminating manual handling, increases efficiency, reduces costs, and improves productivity by automating the entire process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223000081U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel folder automatic combination tabletting and threading mechanism which comprises a discharging and collecting part, a tabletting part, a cutting part and a forming part. According to the utility model, the production of folder pressing and strip penetrating is integrated, the cost is reduced, the PLC is adopted for centralized control, the full-automatic process of the whole machine is realized, produced finished products are automatically pushed to designated positions, manual pick-up is canceled, the problem that hands are easily pressed by a manual pick-up mode is avoided, and the production efficiency is improved. And manual strip penetrating is changed into automatic strip penetrating, the strip penetrating efficiency is improved, strip penetrating labor is saved, the production efficiency is greatly improved, the productivity is improved, and the production cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of folder processing, and particularly relates to a novel mechanism for automatically combining, pressing tablets and threading folders. Background Art

[0002] A folder is an office supply. It is specifically used to hold full-page documents. The main purpose is to better store the documents and make them neat and standardized. It is a tool used in commercial or business activities for the storage, protection, and standardized management of paper documents. During the production process of folders, a mechanism for pressing tablets and threading is required for processing.

[0003] Disadvantages of the prior art: The production of folder pressing tablets and threading is not on the same platform. After the production of the folder and threading is completed, it is necessary to manually remove them and then manually complete the threading action.

[0004] The following disadvantages exist in this process:

[0005] 1. Safety hazards. This manual picking method is prone to pressing hands.

[0006] 2. Slow processing speed. Manual processing is required.

[0007] 3. The production of folders and threading belongs to different machines, so the processing cost is increased.

[0008] 4. Low production capacity. Content of the Utility Model

[0009] The purpose of the utility model is to provide a novel mechanism for automatically combining, pressing tablets and threading folders to solve the problems raised in the above background art.

[0010] In order to achieve the above purpose, the utility model adopts the following technical solutions: A novel mechanism for automatically combining, pressing tablets and threading folders includes a feeding part, a collecting part, a tablet pressing part connected to the feeding part and the collecting part, a cutting part connected to the tablet pressing part, and a forming part connected to the tablet pressing part.

[0011] Preferably, the feeding part and the collecting part include a frame. Transmission shafts are arranged at both the upper and lower ends of the frame. A waste recycling wheel is installed on the upper transmission shaft, and a raw material wheel is installed on the lower transmission shaft. A motor is arranged at the upper end of the frame.

[0012] Preferably, the tablet pressing part includes a second motor. A coupling is arranged on the output shaft of the second motor. The coupling is connected to a roller. The roller is connected to a cylinder. A punching die is arranged at the front end of the cylinder. A waste material roller is arranged at the front end of the punching die. A second cylinder is arranged at the lower end of the waste material roller. A fixing piece is arranged at the front end of the second cylinder. A third cylinder is arranged at the lower end of the punching die.

[0013] Preferably, the cutting part includes an iron wire cylinder. Guide wheels are arranged at the lower end of the iron wire cylinder. The guide wheels are connected to a fixing plate. A fourth cylinder is arranged at the upper end of the fixing plate. A feeding wheel is connected to the fixing plate. A third motor is installed on the fixing plate. A second coupling is arranged in the fixing plate. The third motor is connected to the second coupling, and the second coupling is connected to the feeding wheel.

[0014] Preferably, the forming part includes a support table. A fifth cylinder is fixed on the support table. A forming plate is arranged at the output end of the fifth cylinder. The support table is connected to a forming die. A top cover of the forming die is arranged at the end of the forming die. A seventh cylinder is arranged at the lower end of the forming die. A sixth cylinder is arranged at the side of the forming die. A guide rail fixing block is connected to the output end of the sixth cylinder. A guide rail is arranged on the guide rail fixing block.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] Integrate the production of folder pressing and strip threading, reduce costs, adopt a plc programmable controller for centralized control, realize the full automation process of the whole machine, the finished products after production are automatically pushed to the designated position, cancel manual picking, avoid the problem that the manual picking method is easy to press the hand, reduce safety hazards, change from manual strip threading to automatic strip threading, improve the strip threading efficiency, save strip threading labor, greatly improve production efficiency, increase production capacity, and significantly reduce production costs. Brief Description of the Drawings

[0017] Figure 1 is a structural schematic diagram of the present utility model;

[0018] Figure 2 is a structural schematic diagram of the plate placing part of the present utility model;

[0019] Figure 3 is a structural schematic diagram of the tablet pressing part of the present utility model;

[0020] Figure 4 is a structural schematic diagram of the cutting part of the present utility model;

[0021] Figure 5 is a structural schematic diagram of the forming part of the present utility model.

[0022] In the figure: feeding and receiving part - 1, waste recycling wheel - 101, raw material wheel - 102, motor - 103, frame - 104, transmission shaft - 105, tablet pressing part - 2, second motor - 201, coupling - 202, air cylinder - 203, roller - 204, punching die - 205, waste roller - 206, second air cylinder - 207, fixing piece - 208, third air cylinder - 209, cutting part - 3, iron wire cylinder - 301, guide wheel - 302, fixing plate - 303, fourth air cylinder - 304, feeding wheel - 305, third motor - 306, second coupling - 307, forming part - 4, support platform - 401, fifth air cylinder - 402, forming plate - 403, guide rail - 404, guide rail fixing block - 405, sixth air cylinder - 406, top cover of forming die - 407, seventh air cylinder - 408, forming die - 409. Specific implementation mode

[0023] In order to further explain the technical solution of the present invention, the following will be elaborated in detail through specific embodiments.

[0024] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The present invention provides a novel mechanism for automatically combining and pressing tablets and threading folders, including a feeding and receiving part 1, a tablet pressing part 2 connected to the feeding and receiving part 1, a cutting part 3 connected to the tablet pressing part 2, and a forming part 4 connected to the tablet pressing part 2;

[0025] ①: Install the material roll at the designated position in the feeding and receiving part 1; ②: Transport the raw material to the designated position through the rollers in the tablet pressing part 2 for wire pressing, and transport the pressed tablet of the folder to the designated position; ③ Cut the threading strip through the cutting part 3, and transport the cut strip to the forming part 4, ④ Insert the threading strip into the slot and transport it to the lower part of the fixed folder and then thread it into the folder;

[0026] The feeding and receiving part 1 includes a frame 104. Transmission shafts 105 are arranged at both the upper and lower ends of the frame 104. A waste recycling wheel 101 is installed on the upper transmission shaft 105, and a raw material wheel 102 is installed on the lower transmission shaft 105. A motor 103 is arranged at the upper end of the frame 104, and the motor 103 is connected to the upper transmission shaft 105;

[0027] The rotation of the motor 103 drives the upper transmission shaft 105, thereby driving the waste recycling wheel 101 to rotate. The rotating waste recycling wheel 101 will recycle the waste to achieve the waste recycling function;

[0028] The tablet pressing part 2 includes a second motor 201. A coupling 202 is arranged on the output shaft of the second motor 201. The coupling 202 is connected to a drum 204. The drum 204 is connected to a cylinder 203. A punching die 205 is arranged at the front end of the cylinder 203. A waste material drum 206 is arranged at the front end of the punching die 205. A second cylinder 207 is arranged at the lower end of the waste material drum 206. A fixing piece 208 is arranged at the front end of the second cylinder 207. A third cylinder 209 is arranged at the lower end of the punching die 205;

[0029] Place the raw material on the drum 204, and the cylinder 203 drives the drum 204 to press the raw material tightly. The second motor 201 drives the coupling 202, thereby driving the drum 204 to transmit the raw material into the punching die 205. The punching die 205 punches the raw material into a finished folder, and then transports it to the fixing piece 208 through the third cylinder 209. The commodity clamp is fixed by the second cylinder 207 and waits for the threading process. The waste produced after production is placed on the waste material drum 206 and is linked to the waste recycling wheel 101;

[0030] The cutting part 3 includes an iron wire cylinder 301. A guide wheel 302 is arranged at the lower end of the iron wire cylinder 301. The guide wheel 302 is connected to a fixing plate 303. A fourth cylinder 304 is arranged at the upper end of the fixing plate 303. A feeding wheel 305 is connected to the fixing plate 303. A third motor 306 is installed on the fixing plate 303. A second coupling 307 is arranged in the fixing plate 303. The third motor 306 is connected to the second coupling 307, and the second coupling 307 is connected to the feeding wheel 305;

[0031] Install the threading raw material on the iron wire cylinder 301. The raw material is connected to the feeding wheel 305 through the fixation of the guide wheel 302. The third motor 306 drives the rotation of the feeding wheel 305 through the second coupling 307 to realize the feeding process. The fourth cylinder 304 is activated to cut the threading raw material, and the cut threading will fall on the forming part 4;

[0032] The forming part 4 includes a support table 401. A fifth cylinder 402 is fixed on the support table 401. A forming plate 403 is arranged at the output end of the fifth cylinder 402. The support table 401 is connected to a forming die 409. A forming die top cover 407 is arranged at the end of the forming die 409. A seventh cylinder 408 is arranged at the lower end of the forming die 409. A sixth cylinder 406 is arranged at the side of the forming die 409. A guide rail fixing block 405 is connected to the output end of the sixth cylinder 406. A guide rail 404 is arranged on the guide rail fixing block 405;

[0033] The strip threading completed at the cutting part 3 falls into the support table 401. The fifth cylinder 402 is activated to make the forming plate 403 fix the strip into a "U" shape and insert it into the forming die 409. The sixth cylinder 406 drives the guide rail fixing block 405, and the guide rail fixing block 405 drives the guide rail 404 to move. The movement of the guide rail 404 passes the strip through the forming die 409 and stops after reaching the top cover 407 of the forming die. The seventh cylinder 408 is activated to pass the strip through the holes of the folder fixed in the fixing piece 208, completing the strip threading process of the folder.

[0034] The above are only the preferred examples of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A new type of automatic combined pressing and threading mechanism for folders, characterized by: The invention comprises a material discharge and material collection part (1), a tablet pressing part (2) connected to the material discharge and material collection part (1), a cutting part (3) connected to the tablet pressing part (2), and a forming part (4) connected to the tablet pressing part (2).

2. According to claim 1, a new type of automatic combined sheet pressing and threading mechanism for a file folder, characterized in that: The material discharging and receiving part (1) comprises a frame (104), and transmission shafts (105) are arranged at both upper and lower ends of the frame (104); a waste recovery wheel (101) is installed on the upper transmission shaft (105), and a raw material wheel (102) is installed on the lower transmission shaft (105); and a motor (103) is arranged at the upper end of the frame (104).

3. According to claim 1, a new type of automatic combined sheet pressing and threading mechanism for a file folder, characterized in that: The tablet pressing part (2) comprises a second motor (201), a coupling (202) is arranged on the output shaft of the second motor (201), the coupling (202) is connected to a roller (204), the roller (204) is connected to a cylinder (203), a punching die (205) is arranged at the front end of the cylinder (203), a waste roller (206) is arranged at the front end of the punching die (205), a second cylinder (207) is arranged at the lower end of the waste roller (206), a fixing plate (208) is arranged at the front end of the second cylinder (207), and a third cylinder (209) is arranged at the lower end of the punching die (205).

4. According to claim 1, a new type of automatic combined sheet pressing and threading mechanism for a file folder, characterized in that: The cutting part (3) comprises an iron wire barrel (301), a guide wheel (302) is arranged at the lower end of the iron wire barrel (301), the guide wheel (302) is connected to a fixed plate (303), a fourth cylinder (304) is arranged at the upper end of the fixed plate (303), a feeding wheel (305) is connected to the fixed plate (303), a third motor (306) is installed on the fixed plate (303), a second coupling (307) is arranged in the fixed plate (303), the third motor (306) is connected to the second coupling (307), and the second coupling (307) is connected to the feeding wheel (305).

5. According to claim 1, a new type of automatic combined sheet pressing and threading mechanism for a file folder, characterized in that: The molding part (4) comprises a support platform (401), a fifth cylinder (402) is fixed on the support platform (401), a molding plate (403) is arranged on the output end of the fifth cylinder (402), the support platform (401) is connected to a molding die (409), a molding die top cover (407) is arranged at the end of the molding die (409), a seventh cylinder (408) is arranged at the lower end of the molding die (409), a sixth cylinder (406) is arranged at the edge of the molding die (409), the output end of the sixth cylinder (406) is connected to a guide rail fixing block (405), and a guide rail (404) is arranged on the guide rail fixing block (405).