Methanol storage tank for biological pharmacy

By integrating insulation, discharge, cooling and control components in biopharmaceutical methanol storage tanks to detect and cool leaked methanol, the hazards caused by leakage of methanol storage tanks are solved and higher storage safety is achieved.

CN223002077UActive Publication Date: 2025-06-20安徽灿实生物工程有限公司
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Patent Information

Application Number
CN202422052877.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-20
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

During the biopharmaceutical process, there is a risk of leakage in methanol storage tanks, causing methanol to evaporate into the air, causing poisoning, combustion and explosion.

Method used

A biopharmaceutical methanol storage tank is designed, including insulation assembly, discharge assembly, cooling assembly and control assembly. By detecting methanol leakage, using nitrogen to cool down, and reminding staff through an alarm to reduce the volatility rate and harm of methanol.

Benefits of technology

It effectively avoids the harm caused by methanol leakage, reduces the volatility of methanol, and improves storage safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223002077U_ABST
    Figure CN223002077U_ABST
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Abstract

The utility model provides a methanol storage tank for biological pharmacy, which belongs to the technical field of storage tanks and is used for solving the problem that the existing methanol storage tank is easy to cause harm when methanol leaks. Comprising a mounting box and a heat preservation assembly, the heat preservation assembly comprises a heat preservation tank, the heat preservation tank is fixed above the mounting box, a cover plate is arranged above the heat preservation tank, a plurality of supporting plates are arranged at the bottom of the heat preservation tank, a partition plate is fixed in the heat preservation tank, a storage tank is arranged below the partition plate, a discharging assembly is arranged on the partition plate, and a cooling assembly is arranged on the partition plate; a control assembly is arranged on the mounting box; according to the methanol storage tank for biological pharmacy, through cooperation of the heat preservation assembly, the discharging assembly, the cooling assembly and the control assembly, leaked methanol can be subjected to emergency cooling treatment, meanwhile, the control box controls the alarm to give an alarm, workers are reminded of leakage, buffer time is provided, and the situation that the workers are directly harmed by methanol leakage is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of storage tanks, and relates to a methanol storage tank for biopharmaceuticals. Background Art

[0002] Methanol is the simplest saturated monohydric alcohol in structure. It is a colorless liquid with an alcohol smell and is volatile. The lowest oral poisoning dose for humans is about 100 mg / kg body weight, and ingestion of 0.3 - 1 g can be lethal. It is used to manufacture formaldehyde and pesticides, etc., and is used as an extractant for organic substances and a denaturant for alcohol, etc. The finished product is usually prepared by the reaction of carbon monoxide and hydrogen;

[0003] Methanol is toxic, has a low boiling point and is volatile, and there are many problems in storage. In the process of biopharmaceuticals, it is often necessary to dissolve drugs in solvents for subsequent preparation and processing. Since methanol is cheap, easy to obtain, has good stability and strong solubility, it is widely used by pharmaceutical factories. In addition to being used as a drug solvent, methanol can also be used in other pharmaceutical processes, such as for crystallization and separation of drugs. However, during use, the storage tank containing methanol is placed inside the warehouse. Since methanol is volatile, flammable and explosive, if the storage equipment is not tightly sealed, resulting in methanol volatilizing into the air, it will pose risks of poisoning, combustion and explosion. Therefore, we propose a methanol storage tank for biopharmaceuticals. Summary of the Utility Model

[0004] The purpose of the utility model is to address the above problems existing in the prior art and propose a methanol storage tank for biopharmaceuticals. The technical problem to be solved by this device is: how to avoid the harm caused by methanol leakage inside the methanol storage tank.

[0005] The purpose of the utility model can be achieved by the following technical solutions:

[0006] A methanol storage tank for biopharmaceuticals, including an installation box and a heat preservation component. The heat preservation component includes a heat preservation tank fixed above the installation box. There is a cover plate above the heat preservation tank, and a sealing plate is detachably arranged above the cover plate. There are several support plates at the bottom of the heat preservation tank, and a rubber pad is arranged above the support plates. A partition is fixed inside the heat preservation tank, and the partition divides the heat preservation tank into an isolation chamber and a heat preservation chamber. A sealing ring is fixed below the partition, and a storage tank is arranged below the partition. The bottom of the storage tank is placed on the rubber pad. A liquid level sensor is arranged above the cover plate, and the lower end of the liquid level sensor is located inside the storage tank. An inlet pipe is arranged above the cover plate, and the end of the inlet pipe penetrates and extends into the inside of the storage tank. A sealing flange is arranged above the inlet pipe. A discharge component is arranged on the partition, a cooling component is arranged on the partition, and a control component is arranged on the installation box.

[0007] The interior of the installation box is provided with a storage battery, an opening and closing door is arranged above the installation box, and a tray is fixed below the installation box.

[0008] With the above structure, the tray facilitates the movement of the installation box driven by a manual forklift, the opening and closing door can open the installation box, and the storage battery can provide power for other components.

[0009] The discharge assembly includes a liquid outlet pipe, the liquid outlet pipe is fixed above the partition board, the liquid outlet pipe is communicated with the storage tank, the end of the liquid outlet pipe penetrates and extends above the cover board, a manual stop valve is fixed above the liquid outlet pipe, a connecting pipe is arranged on the side of the manual stop valve, a methanol self-priming pump is arranged on the liquid outlet pipe, the methanol self-priming pump is located above the partition board, a liquid extraction pipe is arranged in the storage tank, the lower end of the liquid extraction pipe extends into the bottom of the storage tank, and the upper end of the liquid extraction pipe passes through the top of the storage tank, and the upper end of the liquid extraction pipe is connected to the liquid inlet end of the methanol self-priming pump.

[0010] With the above structure, rotate and open the manual stop valve, the methanol self-priming pump extracts the methanol inside the storage tank to the liquid outlet pipe through the liquid extraction pipe, the liquid outlet pipe transports the methanol to the manual stop valve, and the manual stop valve transports the methanol to the connecting pipe.

[0011] The cooling assembly includes a nitrogen cylinder, the nitrogen cylinder is fixed above the partition board, two exhaust pipes are arranged on the nitrogen cylinder, the two exhaust pipes are respectively communicated with the isolation chamber and the insulation chamber, and electric control valves are arranged above the two exhaust pipes.

[0012] With the above structure, the control assembly opens the electric control valve, and the nitrogen inside the nitrogen cylinder is transported to the inside of the isolation chamber and the insulation chamber through the exhaust pipe, so as to cool the inside of the isolation chamber and the insulation chamber, cool the leaked methanol, and thus reduce the evaporation rate of methanol.

[0013] The control assembly includes an alarm, a control box and two methanol detectors, the control box is fixed above the installation box, the alarm is fixed above the cover board, the two methanol detectors are respectively arranged on the isolation chamber and the insulation chamber, and the control box is electrically connected to the methanol self-priming pump, the alarm, the electric control valve, the storage battery and the methanol detectors respectively.

[0014] With the above structure, the storage battery provides power for the methanol self-priming pump, the control box, the alarm, the electric control valve and the methanol detectors, and the control box can control the start and stop of the methanol self-priming pump, the alarm, the electric control valve and the methanol detectors.

[0015] Compared with the prior art, the methanol storage tank for biopharmaceuticals has the following advantages:

[0016] Through the cooperation of the heat preservation component, the discharging component, the cooling component and the control component, when methanol leaks from the storage tank and leaks into the isolation bin or the heat preservation bin, when the methanol detector detects methanol, the methanol detector transmits the signal to the control box. The control box controls the electric control valve to open, and the nitrogen in the nitrogen cylinder is transported to the inside of the isolation bin and the heat preservation bin through the exhaust pipe, cooling the inside of the isolation bin and the heat preservation bin, so as to perform emergency cooling treatment on the leaked methanol. At the same time, the control box controls the alarm to sound an alarm, reminding the staff of the leakage, providing a buffer time, and avoiding the direct harm of methanol leakage to the staff. Brief Description of the Drawings

[0017] Figure 1 is the upper three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 is the lower three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 3 is the front structural schematic diagram of the present utility model;

[0020] Figure 4 is the sectional structural schematic diagram of the present utility model;

[0021] In the figure: 1, manual cock valve; 2, alarm; 3, cover plate; 4, heat preservation tank; 5, tray; 6, control box; 7, installation box; 8, connecting pipe; 9, opening and closing door; 10, liquid outlet pipe; 11, exhaust pipe; 12, electric control valve; 13, partition board; 14, storage tank; 15, rubber gasket; 16, storage battery; 17, support plate; 18, methanol detector; 19, sealing ring; 20, methanol self-priming pump; 21, nitrogen cylinder; 22, liquid level sensor. Detailed Description of the Embodiment

[0022] The technical solutions of this patent will be further described in detail below in combination with the specific embodiments.

[0023] The embodiments of this patent are described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain this patent and cannot be understood as a limitation of this patent.

[0024] In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to this patent.

[0025] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "linked", "set" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0026] Please refer to Figures 1-4 , this embodiment provides a methanol storage tank for biopharmaceuticals, including an installation box 7 and a heat preservation component. The heat preservation component includes a heat preservation tank 4, which is fixed above the installation box 7. A cover plate 3 is arranged above the heat preservation tank 4, and a sealing plate is detachably arranged above the cover plate 3. A plurality of support plates 17 are arranged at the bottom of the heat preservation tank 4, and a rubber pad 15 is arranged above the support plates 17. A partition plate 13 is fixed inside the heat preservation tank 4, and the partition plate 13 divides the heat preservation tank 4 into an isolation chamber and a heat preservation chamber. A sealing ring 19 is fixed below the partition plate 13, and a storage tank 14 is arranged below the partition plate 13. The bottom of the storage tank 14 is placed on the rubber pad 15. A liquid level sensor 22 is arranged above the cover plate 3, and the lower end of the liquid level sensor 22 is located inside the storage tank 14. An inlet pipe is arranged above the cover plate 3, and the end of the inlet pipe penetrates into the inside of the storage tank 14. A sealing flange is arranged above the inlet pipe. A discharge component is arranged on the partition plate 13, a cooling component is arranged on the partition plate 13, and a control component is arranged on the installation box 7.

[0027] A storage battery 16 is arranged inside the installation box 7, an opening and closing door 9 is arranged above the installation box 7, and a tray 5 is fixed below the installation box 7; the tray 5 facilitates the movement of the installation box 7 driven by a manual forklift, the opening and closing door 9 can open the installation box 7, and the storage battery 16 can provide power for other components.

[0028] The discharging assembly includes a liquid outlet pipe 10 which is fixed above the partition plate 13. The liquid outlet pipe 10 is communicated with the storage tank 14. The end of the liquid outlet pipe 10 penetrates and extends above the cover plate 3. A manual stop valve 1 is fixed above the liquid outlet pipe 10. A connecting pipe 8 is arranged on the side of the manual stop valve 1. A methanol self-priming pump 20 is arranged on the liquid outlet pipe 10. The methanol self-priming pump 20 is located above the partition plate 13. A liquid extraction pipe is arranged in the storage tank 14. The lower end of the liquid extraction pipe extends into the bottom of the storage tank 14. The upper end of the liquid extraction pipe passes through the top of the storage tank 14. The upper end of the liquid extraction pipe is connected to the liquid inlet end of the methanol self-priming pump 20. Rotate to open the manual stop valve 1. The methanol self-priming pump 20 pumps the methanol inside the storage tank 14 to the liquid outlet pipe 10 through the liquid extraction pipe. The liquid outlet pipe 10 transports the methanol to the manual stop valve 1. The manual stop valve 1 transports the methanol to the connecting pipe 8.

[0029] The cooling assembly includes a nitrogen cylinder 21 which is fixed above the partition plate 13. Two exhaust pipes 11 are arranged on the nitrogen cylinder 21. The two exhaust pipes 11 are respectively communicated with the isolation chamber and the heat preservation chamber. Electric control valves 12 are arranged above the two exhaust pipes 11. The control assembly opens the electric control valves 12. The nitrogen inside the nitrogen cylinder 21 is transported to the inside of the isolation chamber and the heat preservation chamber through the exhaust pipes 11, cools the inside of the isolation chamber and the heat preservation chamber, and cools the leaked methanol, thereby reducing the evaporation rate of methanol.

[0030] The control assembly includes an alarm 2, a control box 6 and two methanol detectors 18. The control box 6 is fixed above the installation box 7. The alarm 2 is fixed above the cover plate 3. The two methanol detectors 18 are respectively arranged on the isolation chamber and the heat preservation chamber. The control box 6 is electrically connected to the methanol self-priming pump 20, the alarm 2, the electric control valve 12, the storage battery 16 and the methanol detector 18. The storage battery 16 provides power for the methanol self-priming pump 20, the control box 6, the alarm 2, the electric control valve 12 and the methanol detector 18. The control box 6 can control the start and stop of the methanol self-priming pump 20, the alarm 2, the electric control valve 12 and the methanol detector 18.

[0031] The working principle of the present utility model:

[0032] Insert the manual forklift under the pallet 5, and then raise the manual forklift to lift the pallet 5, which is convenient for transferring the storage tank 14. The heat preservation tank 4 can keep the storage tank 14 warm. Rotate to open the manual stop valve 1. The methanol self-priming pump 20 pumps the methanol inside the storage tank 14 to the liquid outlet pipe 10 through the liquid extraction pipe. The liquid outlet pipe 10 transports the methanol to the manual stop valve 1. The manual stop valve 1 transports the methanol to the connecting pipe 8, thereby transporting the methanol to the required equipment.

[0033] When methanol leaks from the storage tank 14 and leaks into the isolation chamber or the thermal insulation chamber, when the methanol detector 18 detects methanol, the methanol detector 18 transmits a signal to the control box 6. The control box 6 controls the electric control valve 12 to open. The nitrogen gas inside the nitrogen gas cylinder 21 is transported to the inside of the isolation chamber and the thermal insulation chamber through the exhaust pipe 11 to cool the inside of the isolation chamber and the thermal insulation chamber, thereby cooling the leaked methanol, reducing the evaporation rate of the methanol. At the same time, the control box 6 controls the alarm 2 to give an alarm to remind the staff that a leak has occurred.

[0034] The above describes the preferred embodiments of the present patent in detail. However, the present patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the spirit of the present patent.

Claims

1. A methanol storage tank for biopharmaceuticals, comprising a mounting box (7) and a heat preservation component, characterized in that: The heat preservation assembly comprises a heat preservation tank (4), the heat preservation tank (4) is fixed above the installation box (7), a cover plate (3) is arranged above the heat preservation tank (4), a sealing plate is detachably arranged above the cover plate (3), a plurality of support plates (17) are arranged at the bottom of the heat preservation tank (4), a rubber pad (15) is arranged above the support plate (17), a partition plate (13) is fixed inside the heat preservation tank (4), the partition plate (13) separates the heat preservation tank (4) into an isolation chamber and a heat preservation chamber, a sealing ring (19) is fixed below the partition plate (13), and the partition plate (13) is provided with a sealing ring (19). A storage tank (14) is arranged below the cover plate (13), the bottom of the storage tank (14) is arranged on a rubber pad (15), a liquid level sensor (22) is arranged above the cover plate (3), the lower end of the liquid level sensor (22) is located inside the storage tank (14), a liquid inlet pipe is arranged above the cover plate (3), the end of the liquid inlet pipe penetrates and extends into the interior of the storage tank (14), a sealing flange is arranged above the liquid inlet pipe, a discharging assembly is arranged on the partition plate (13), a cooling assembly is arranged on the partition plate (13), and a control assembly is arranged on the mounting box (7).

2. A methanol storage tank for biopharmaceuticals according to claim 1, characterized in that: A storage battery (16) is arranged inside the installation box (7), an opening and closing door (9) is arranged above the installation box (7), and a tray (5) is fixed below the installation box (7).

3. A methanol storage tank for biopharmaceuticals according to claim 1 or 2, characterized in that: The discharge assembly comprises a liquid discharge pipe (10), the liquid discharge pipe (10) is fixed above the partition (13), the liquid discharge pipe (10) is connected to the storage tank (14), the end of the liquid discharge pipe (10) extends through the top of the cover plate (3), a manual stopcock (1) is fixed above the liquid discharge pipe (10), a connecting pipe (8) is arranged on the side of the manual stopcock (1), a methanol self-priming pump (20) is arranged on the liquid discharge pipe (10), the methanol self-priming pump (20) is located above the partition (13), a liquid extraction pipe is arranged in the storage tank (14), the lower end of the liquid extraction pipe extends into the bottom of the storage tank (14), the upper end of the liquid extraction pipe passes through the top of the storage tank (14), and the upper end of the liquid extraction pipe is connected to the liquid inlet end of the methanol self-priming pump (20).

4. A methanol storage tank for biopharmaceuticals according to claim 3, characterized in that: The cooling assembly comprises a nitrogen bottle (21), the nitrogen bottle (21) is fixed above the partition (13), two exhaust pipes (11) are arranged on the nitrogen bottle (21), the two exhaust pipes (11) are respectively connected to the isolation chamber and the heat preservation chamber, and electric control valves (12) are arranged above the two exhaust pipes (11).

5. A methanol storage tank for biopharmaceuticals according to claim 4, characterized in that: The control assembly comprises an alarm (2), a control box (6) and two methanol detectors (18); the control box (6) is fixed above the mounting box (7); the alarm (2) is fixed above the cover plate (3); the two methanol detectors (18) are respectively arranged on the isolation chamber and the insulation chamber; the control box (6) is respectively electrically connected to the methanol self-priming pump (20), the alarm (2), the electric control valve (12), the battery (16) and the methanol detector (18).