Quenching device

Abstract

The utility model relates to the technical field of chain wheel machining, in particular to a quenching device which comprises an equipment box, a partition plate, a collecting box and a collecting assembly, and the collecting assembly comprises a mounting frame, a sliding frame, an electric telescopic rod, a fixing plate, a discharging telescopic rod, a sealing door and a quenching mechanism; an electric telescopic rod is started to drive a fixing plate to move to the bottom of the chain wheel, so that the fixing plate can lift up the chain wheel, the electric telescopic rod is started again, the electric telescopic rod begins to be recycled into a collecting box, the chain wheel on the fixing plate moves into the collecting box accordingly, a sliding frame moves downwards, the chain wheel descends accordingly, and after the chain wheel makes contact with the bottom of the collecting box, the chain wheel moves downwards. And the electric telescopic rod is recovered to the initial position, and then the chain wheel is stably placed in the collecting box, so that the problem that the edge of the chain wheel is damaged due to the fact that the chain wheel of an existing quenching device is likely to collide with the collecting box when entering the collecting box from a sliding plate after being machined is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of sprocket processing, and particularly relates to a quenching device. Background Art

[0002] During the sprocket processing, it is necessary to immerse the sprocket in a quenching medium for rapid cooling. Quenching can improve the hardness and wear resistance of metal workpieces, so it is widely used in various tools, dies, measuring tools and parts requiring surface wear resistance. By combining quenching with tempering at different temperatures, the strength, toughness and fatigue strength of metals can be greatly improved, and the cooperation between these properties can be obtained to meet different use requirements.

[0003] At present, the prior art (CN219886148U) discloses a sprocket processing quenching device, including an equipment box. A partition plate is connected inside the equipment box. The partition plate divides the equipment box into a quenching chamber and a cooling chamber. A quenching telescopic rod is connected to the bottom inside the quenching chamber. The power end of the quenching telescopic rod is connected to a quenching plate. The quenching plate is connected to a quenching motor. The quenching motor is connected to a quenching shaft. The quenching shaft is connected to a quenching limit block. An installation frame is further connected to the top of the quenching chamber. The installation frame is connected to a fixed block. An electromagnetic wire is connected inside the fixed block. The advantages compared with the prior art are as follows: 1. This sprocket processing quenching device has a sliding plate, a sliding groove and a quenching telescopic rod, and can automatically slide out the heat-treated sprocket without manual extraction. 2. This sprocket processing quenching device has a collection box, a collection door and a cooling door, and can take out the processed sprockets together.

[0004] However, in the above-mentioned way, after the sprocket completes the quenching process and slides into the collection box from the inclined sliding plate, it is easy to collide with the collection box, resulting in damage to the edge of the sprocket and affecting subsequent normal use. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a quenching device, aiming to solve the problem that when the sprocket of the existing quenching device enters the collection box from the sliding plate after the processing is completed, it is easy to collide with the collection box, resulting in damage to the edge of the sprocket.

[0006] To achieve the above purpose, the utility model provides a quenching device, including an equipment box, a partition plate, a collection box and a collection component. The partition plate is fixedly connected to the equipment box and is located on one side of the equipment box. The collection box is arranged on one side of the equipment box close to the partition plate. The collection component includes an installation frame, a sliding frame, an electric telescopic rod, a fixing plate, a discharging telescopic rod, a sealing door and a quenching mechanism.

[0007] The mounting bracket is fixedly connected to the equipment box and is located on one side of the equipment box. The sliding bracket is slidably connected to the mounting bracket and is located on one side of the mounting bracket. The electric telescopic rod is fixedly connected to the sliding bracket and is located on one side of the sliding bracket. The fixing plate is fixedly connected to the electric telescopic rod and is located on the side of the electric telescopic rod away from the sliding bracket. The discharge telescopic rod is fixedly connected to the equipment box and is also fixedly connected to the collection box and is located at the bottom of the collection box. The sealing door is rotatably connected to the equipment box and is located on one side of the equipment box. The quenching mechanism is arranged on the side of the equipment box away from the collection box.

[0008] Wherein, the collection assembly further includes a fixing frame, a transparent plate and a pull ring. The fixing frame is fixedly connected to the sealing door and is located on one side of the sealing door. The transparent plate is fixedly connected to the fixing frame and is located on one side of the fixing frame. The pull ring is fixedly connected to the sealing door and is located on one side of the sealing door.

[0009] Wherein, the quenching mechanism includes a quenching telescopic rod, a quenching plate, a quenching motor and a quenching limit block. The quenching telescopic rod is fixedly connected to the equipment box and is located on one side of the equipment box. The quenching plate is fixedly connected to the quenching telescopic rod and is located at the top of the quenching telescopic rod. The quenching motor is fixedly connected to the quenching plate and is located on the side of the quenching plate away from the quenching telescopic rod. The quenching limit block is fixedly connected to the output end of the quenching motor and is located on one side of the quenching motor.

[0010] Wherein, the collection assembly further includes an auxiliary mechanism, and the auxiliary mechanism is arranged on one side of the equipment box.

[0011] Wherein, the auxiliary mechanism includes a diversion pipe, a water inlet pipe and a water outlet pipe. The diversion pipe is communicated with the equipment box and is located on one side of the equipment box. The water inlet pipe is communicated with the equipment box and is located at the top of the equipment box. The water outlet pipe is communicated with the equipment box and is located on the side of the equipment box close to the water inlet pipe.

[0012] Wherein, the auxiliary mechanism further includes a first sealing cover and a second sealing cover. The first sealing cover is threadedly connected to the water inlet pipe and is located on one side of the water inlet pipe. The second sealing cover is threadedly connected to the water outlet pipe and is located on one side of the water outlet pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. By arranging the mounting frame, the sliding frame, the electric telescopic rod, the fixed plate, the discharge telescopic rod, the sealing door and the quenching mechanism, the sliding frame on the mounting frame can be started to drive the electric telescopic rod to move to the position aligned with the sprocket, and the electric telescopic rod is started, the electric telescopic rod starts to move, drives the fixed plate to move to the bottom of the sprocket, so that the fixed plate can lift the sprocket, at this time, the electric telescopic rod starts to be recovered to the collection box, and the sprocket on the fixed plate moves into the collection box accordingly, and starts to move downward through the sliding frame, driving the sprocket on the fixed plate to descend accordingly, after the bottom of the sprocket contacts the bottom of the collection box, the electric telescopic rod drives the fixed plate to be recovered to the initial position, and then the sprocket is stably placed in the collection box, and through cyclic work, multiple sprockets are accumulated in the collection box, and after reaching a certain number, the staff can open the sealing door, and then take out the sprocket therein and transport it to the subsequent processing position.

[0015] 2. By providing the fixed frame, the transparent plate and the pull ring, it is convenient for the staff to observe the number of sprockets accumulated in the collection box through the transparent plate, and when the sprocket needs to be taken out, the staff can hold the pull ring to drive the sealed door to rotate and open the equipment box.

[0016] 3. By setting the quenching telescopic rod, the quenching plate, the quenching motor and the quenching limit block, when the sprocket needs to be processed, the sprocket is placed on the quenching limit block for fixation, and the quenching telescopic rod is started to push the quenching motor on the quenching plate to start rising, so that the sprocket on the quenching limit block rises accordingly. At this time, the quenching device in the equipment box is started to quench the sprocket on the quenching limit block.

[0017] 4. By arranging the guide pipe, the water inlet pipe, the water outlet pipe, the first sealing cover and the second sealing cover, the cooling water in the equipment box can be drained through the guide pipe so that it can be recycled. When the cooling effect of the cooling water is reduced after repeated use, the second sealing cover can be turned left to open the water outlet pipe to discharge the cooling water, and the second sealing cover can be turned right to seal the water outlet pipe. At this time, the first sealing cover on the water inlet pipe is turned left to open the water inlet pipe, so as to facilitate the placement of new cooling water into the equipment box for subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0019] Figure 1It is a schematic structural diagram of the whole of the first embodiment of the present utility model.

[0020] Figure 2 It is a cross-sectional view of the whole of the first embodiment of the present utility model.

[0021] Figure 3 It is a schematic structural diagram of the whole of the second embodiment of the present utility model.

[0022] Figure 4 It is a top view of the whole of the second embodiment of the present utility model.

[0023] 101 - Equipment box, 102 - Partition board, 103 - Collection box, 104 - Collection component, 105 - Mounting rack, 106 - Sliding rack, 107 - Electric telescopic rod, 108 - Fixed plate, 109 - Discharge telescopic rod, 110 - Sealing door, 111 - Quenching mechanism, 112 - Fixed frame, 113 - Transparent plate, 114 - Pull ring, 115 - Quenching telescopic rod, 116 - Quenching plate, 117 - Quenching motor, 118 - Quenching limit block, 201 - Auxiliary mechanism, 202 - Diversion pipe, 203 - Water inlet pipe, 204 - Water outlet pipe, 205 - First sealing cover, 206 - Second sealing cover. Detailed implementation manners

[0024] The first embodiment of the present application is as follows:

[0025] Please refer to Figures 1 to 2 , Figure 1 which is a schematic structural diagram of the whole of the first embodiment of the present utility model, Figure 2 and which is a cross-sectional view of the whole of the first embodiment of the present utility model.

[0026] A quenching device of the present utility model includes an equipment box 101, a partition board 102, a collection box 103 and a collection component 104. The collection component 104 includes a mounting rack 105, a sliding rack 106, an electric telescopic rod 107, a fixed plate 108, a discharge telescopic rod 109, a sealing door 110, a quenching mechanism 111, a fixed frame 112, a transparent plate 113 and a pull ring 114. The quenching mechanism 111 includes a quenching telescopic rod 115, a quenching plate 116, a quenching motor 117 and a quenching limit block 118. Through the foregoing solution, the problem that when a sprocket of an existing quenching device enters the collection box 103 from a slide plate after processing, it is easy to collide with the collection box 103, resulting in damage to the edge of the sprocket is solved.

[0027] For this specific embodiment, the partition plate 102 is fixedly connected to the equipment box 101 and is located on one side of the equipment box 101. The collection box 103 is arranged on the side of the equipment box 101 close to the partition plate 102. The sprocket to be processed is placed in the quenching chamber in the equipment box 101 for processing. After the processing is completed, it is transferred to the collection box 103 for placement, which is convenient for the workers to transport.

[0028] Among them, the mounting bracket 105 is fixedly connected to the equipment box 101 and is located on one side of the equipment box 101. The sliding bracket 106 is slidably connected to the mounting bracket 105 and is located on one side of the mounting bracket 105. The electric telescopic rod 107 is fixedly connected to the sliding bracket 106 and is located on one side of the sliding bracket 106. The fixing plate 108 is fixedly connected to the electric telescopic rod 107 and is located on the side of the electric telescopic rod 107 away from the sliding bracket 106. The discharging telescopic rod 109 is fixedly connected to the equipment box 101 and is fixedly connected to the collecting box 103 and is located at the bottom of the collecting box 103. The sealing door 110 is rotatably connected to the equipment box 101 and is located on one side of the equipment box 101. The quenching mechanism 111 is arranged on the side of the equipment box 101 away from the collecting box 103. After placing the sprocket to be quenched in the equipment box 101, start the quenching mechanism 111 to quench the sprocket. After quenching, start the sliding bracket 106 on the mounting bracket 105. Through the driving device arranged on the sliding bracket 106, drive the sliding bracket 106 to start operating. When the sliding bracket 106 drives the electric telescopic rod 107 to move to a position aligned with the sprocket, start the electric telescopic rod 107. The electric telescopic rod 107 starts to move, driving the fixing plate 108 to move to the bottom of the sprocket. At this time, the sliding bracket 106 slides upward a certain distance on the mounting bracket 105, so that the fixing plate 108 on the electric telescopic rod 107 can lift the processed sprocket. After the fixing plate 108 lifts the sprocket, start the electric telescopic rod 107 again. The electric telescopic rod 107 starts to retract to the collecting box 103, so that the sprocket on the fixing plate 108 moves into the collecting box 103 accordingly. At this time, start the sliding bracket 106 again. The sliding bracket 106 starts to move downward, driving the sprocket on the fixing plate 108 to descend accordingly. After the bottom of the sprocket touches the bottom of the collecting box 103, the electric telescopic rod 107 drives the fixing plate 108 to retract to the initial position, thereby stably placing the sprocket in the collecting box 103. Through cyclic operation, multiple sprockets are stacked in the collecting box 103. After reaching a certain quantity, the staff can open the sealing door 110, and then take out the sprockets therein and transfer them to the subsequent processing position, thus solving the problem that when the sprockets of the existing quenching device enter the collecting box 103 from the slide plate after processing, they are prone to collide with the collecting box 103, resulting in damage to the edges of the sprockets.

[0029] Secondly, the fixed frame 112 is fixedly connected to the sealing door 110 and is located on one side of the sealing door 110. The transparent plate 113 is fixedly connected to the fixed frame 112 and is located on one side of the fixed frame 112. The pull ring 114 is fixedly connected to the sealing door 110 and is located on one side of the sealing door 110. Staff can observe the number of sprockets accumulated in the collection box 103 through the transparent plate 113. When it is necessary to take out the sprockets, they can hold the pull ring 114, drive the sealing door 110 to rotate, and open the equipment box 101.

[0030] Thirdly, the quenching telescopic rod 115 is fixedly connected to the equipment box 101 and is located on one side of the equipment box 101. The quenching plate 116 is fixedly connected to the quenching telescopic rod 115 and is located at the top of the quenching telescopic rod 115. The quenching motor 117 is fixedly connected to the quenching plate 116 and is located on the side of the quenching plate 116 away from the quenching telescopic rod 115. The quenching limit block 118 is fixedly connected to the output end of the quenching motor 117 and is located on one side of the quenching motor 117. When it is necessary to process sprockets, place the sprockets on the quenching limit block 118 for fixation, and start the quenching telescopic rod 115 to push the quenching motor 117 on the quenching plate 116 to start rising, so that the sprockets on the quenching limit block 118 rise accordingly. At this time, start the quenching device in the equipment box 101 to perform quenching processing on the sprockets on the quenching limit block 118.

[0031] A quenching device according to this embodiment, when a sprocket needs to be processed, the sprocket is placed on the quenching limit block 118 for fixation, and the quenching telescopic rod 115 is started to push the quenching motor 117 on the quenching plate 116 to start rising, so that the sprocket on the quenching limit block 118 rises accordingly. At this time, the quenching device in the equipment box 101 is started to perform quenching processing on the sprocket on the quenching limit block 118. After quenching is completed, the sliding frame 106 on the mounting frame 105 is started, and through the driving device arranged on the sliding frame 106, the sliding frame 106 is driven to start operating. When the sliding frame 106 drives the electric telescopic rod 107 to move to a position aligned with the sprocket, the electric telescopic rod 107 is started, and the electric telescopic rod 107 starts to move, driving the fixed plate 108 to move to the bottom of the sprocket. At this time, the sliding frame 106 slides upward a certain distance on the mounting frame 105, so that the fixed plate 108 on the electric telescopic rod 107 can lift the processed sprocket. After the fixed plate 108 lifts the sprocket, the electric telescopic rod 107 is started again, and the electric telescopic rod 107 starts to retract into the collection box 103, so that the sprocket on the fixed plate 108 moves into the collection box 103 accordingly. At this time, the sliding frame 106 is started again, and the sliding frame 106 starts to move downward, driving the sprocket on the fixed plate 108 to descend accordingly. After the bottom of the sprocket touches the bottom of the collection box 103, the electric telescopic rod 107 drives the fixed plate 108 to retract to the initial position, thereby stably placing the sprocket in the collection box 103, and through cyclic operation, multiple sprockets are stacked in the collection box 103. After reaching a certain quantity, the staff can hold the pull ring 114 to open the sealing door 110, and then take out the sprocket therein and transfer it to the subsequent processing position, thus solving the problem that when the sprocket of the existing quenching device enters the collection box 103 from the slide plate after processing, it is easy to collide with the collection box 103, resulting in damage to the edge of the sprocket.

[0032] The second embodiment of this application is:

[0033] On the basis of the first embodiment, please refer to Figures 3 to 4 , Figure 3 is the overall structural schematic diagram of the second embodiment of the present utility model, Figure 4 is the overall top view of the second embodiment of the present utility model.

[0034] The collection assembly 104 of a quenching device in this embodiment further includes an auxiliary mechanism 201, and the auxiliary mechanism 201 includes a diversion pipe 202, a water inlet pipe 203, a water outlet pipe 204, a first sealing cover 205 and a second sealing cover 206.

[0035] Among them, the diversion pipe 202 is communicated with the equipment box 101 and is located on one side of the equipment box 101. The water inlet pipe 203 is communicated with the equipment box 101 and is located on the top of the equipment box 101. The water outlet pipe 204 is communicated with the equipment box 101 and is located on one side of the equipment box 101 close to the water inlet pipe 203. The cooling water in the equipment box 101 is drained through the diversion pipe 202 so that it can be recycled. Through the cooperation of the water inlet pipe 203 and the water outlet pipe 204, after the cooling water in the equipment box 101 is completely drained, new cooling water can be put in.

[0036] Secondly, the auxiliary mechanism 201 further includes a first sealing cover 205 and a second sealing cover 206. The first sealing cover 205 is threadedly connected to the water inlet pipe 203 and is located on one side of the water inlet pipe 203. The second sealing cover 206 is threadedly connected to the water outlet pipe 204 and is located on one side of the water outlet pipe 204. When the cooling effect of the cooling water in the equipment box 101 is reduced after multiple uses, the second sealing cover can be rotated counterclockwise to open the water outlet pipe, and then the cooling water can be drained. Then, the second sealing cover is rotated clockwise to seal the water outlet pipe. At this time, the first sealing cover on the water inlet pipe is rotated counterclockwise to open the water inlet pipe, which is convenient for putting new cooling water into the equipment box for subsequent use.

[0037] For the quenching device described in this embodiment, the cooling water in the equipment box 101 is drained through the diversion pipe 202 so that it can be recycled. After the cooling effect of the cooling water is reduced after multiple uses, the second sealing cover can be rotated counterclockwise to open the water outlet pipe, and then the cooling water can be drained. Then, the second sealing cover is rotated clockwise to seal the water outlet pipe. At this time, the first sealing cover on the water inlet pipe is rotated counterclockwise to open the water inlet pipe, which is convenient for putting new cooling water into the equipment box for subsequent use.

[0038] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. A quenching device, comprising an equipment box, a partition plate and a collection box, wherein the partition plate is fixedly connected to the equipment box and is located on one side of the equipment box, and the collection box is arranged on one side of the equipment box close to the partition plate, characterized in that: Also included are collection components; The collection assembly includes a mounting frame, a sliding frame, an electric telescopic rod, a fixing plate, a discharge telescopic rod, a sealing door and a quenching mechanism; The mounting frame is fixedly connected to the equipment box and is located on one side of the equipment box. The sliding frame is slidably connected to the mounting frame and is located on one side of the mounting frame. The electric telescopic rod is fixedly connected to the sliding frame and is located on one side of the sliding frame. The fixing plate is fixedly connected to the electric telescopic rod and is located on a side of the electric telescopic rod away from the sliding frame. The discharge telescopic rod is fixedly connected to the equipment box and fixedly connected to the collection box and is located at the bottom of the collection box. The sealing door is rotatably connected to the equipment box and is located on one side of the equipment box. The quenching mechanism is arranged on a side of the equipment box away from the collection box.

2. A quenching device according to claim 1, characterized in that: The collecting assembly also includes a fixed frame, a transparent plate and a pull ring. The fixed frame is fixedly connected to the sealing door and is located on one side of the sealing door. The transparent plate is fixedly connected to the fixed frame and is located on one side of the fixed frame. The pull ring is fixedly connected to the sealing door and is located on one side of the sealing door.

3. A quenching device according to claim 2, characterized in that: The quenching mechanism includes a quenching telescopic rod, a quenching plate, a quenching motor and a quenching limit block. The quenching telescopic rod is fixedly connected to the equipment box and is located on one side of the equipment box. The quenching plate is fixedly connected to the quenching telescopic rod and is located on the top of the quenching telescopic rod. The quenching motor is fixedly connected to the quenching plate and is located on a side of the quenching plate away from the quenching telescopic rod. The quenching limit block is fixedly connected to the output end of the quenching motor and is located on one side of the quenching motor.

4. A quenching device as claimed in claim 3, characterized in that: The collection assembly also includes an auxiliary mechanism, which is arranged on one side of the equipment box.

5. A quenching device as claimed in claim 4, characterized in that: The auxiliary mechanism includes a guide pipe, a water inlet pipe and a water outlet pipe. The guide pipe is connected to the equipment box and is located on one side of the equipment box. The water inlet pipe is connected to the equipment box and is located on the top of the equipment box. The water outlet pipe is connected to the equipment box and is located on one side of the equipment box close to the water inlet pipe.

6. A quenching device according to claim 5, characterized in that: The auxiliary mechanism also includes a first sealing cover and a second sealing cover, wherein the first sealing cover is threadedly connected to the water inlet pipe and is located at one side of the water inlet pipe, and the second sealing cover is threadedly connected to the water outlet pipe and is located at one side of the water outlet pipe.

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