Improved oil tank capable of automatically replacing filter

By designing the components of the automatic filter replacement and the technology of removing bubbles in the hydraulic oil tank, the problem of inconvenient filter replacement and difficulty in eliminating bubbles in the hydraulic oil tank is solved, and the efficiency and stability of the system are improved.

CN223004235UActive Publication Date: 2025-06-20QING DAO LI CHUANG ZHI NENG KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422044400.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-20
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing hydraulic oil tank is not convenient for replacing the filter parts and the bubbles in the box are not easy to eliminate, affecting the system performance and stability.

Method used

An improved oil tank that can automatically replace filters is designed, and the filter is automatically replaced by storage and placement components and the disassembly assembly components are used to remove bubbles in the oil.

Benefits of technology

The rapid replacement of filters is achieved, the system's working efficiency and stability is improved, labor is reduced, and the precise control capability of the system is improved by removing bubbles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic oil tanks, in particular to an improved oil tank capable of automatically replacing a filter, the filter is sleeved at the inner end of an oil suction pipe sleeved in the middle of one side wall of an oil tank body in a threaded manner, and a through hole is formed in the front wall of the oil tank body opposite to the filter; the third telescopic cylinder is arranged at the top end of the supporting column in the longitudinal direction and right faces the through hole, the rear end of the cylindrical shell is fixed to the outer edge of the through hole, the cylindrical telescopic piece is arranged in the cylindrical shell in a sliding and sleeved mode and fixed to the rear end of a piston rod of the third telescopic cylinder, and the clamping pieces and the clamping rotating pieces are arranged at the rear end of the cylindrical telescopic piece in pairs. A through hole is formed in the side wall, close to the front end, of the cylindrical shell. The storing and putting assembly comprises a plurality of storing cylinders capable of performing circular motion and a pushing mechanism for pushing the filters in the storing cylinders to the positions between the clamping pieces and the clamping rotating pieces through the penetrating holes; a metal net is arranged on the side, close to the oil suction pipe, of the oil tank body inner cavity. Therefore, the hydraulic oil tank can conveniently replace the filter piece and achieve the effect of eliminating bubbles.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic oil tanks, in particular to an improved oil tank with an automatically replaceable filter. Background Technique

[0002] The hydraulic oil tank is an important part of the hydraulic system. It is mainly used to store and protect the hydraulic oil, and at the same time plays the roles of filtering, cooling and exhausting air.

[0003] During the use of the filter in the hydraulic oil tank, the filter element may be blocked due to long-term use or absorption of excessive pollutants. The blocked filter element will cause a reduction in the flow rate of the hydraulic system, increase the pressure loss of the system, and thus affect the performance and efficiency of the system. In addition, if air bubbles are generated in the oil tank, it will increase the compressibility of the hydraulic oil in the oil tank, which will affect the precise control and stability of the system.

[0004] In summary, how to more conveniently replace the filter element and remove the air bubbles in the hydraulic oil in the oil tank has become an urgent problem to be solved by researchers in this field. Content of the Utility Model

[0005] The purpose of the utility model is to provide an improved oil tank with an automatically replaceable filter, which is used to solve the problems that the current hydraulic oil tank is not convenient to replace the filter element and the air bubbles in the tank are not easy to eliminate.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an improved oil tank with an automatically replaceable filter, including an oil tank body and a filter. A suction pipe is sleeved in the middle of one side wall of the oil tank body, and the filter is threadedly sleeved at the inner end of the suction pipe. A through hole is opened at the position of the front wall of the oil tank body corresponding to the filter. The pushing and disassembling assembly includes a support column arranged on the front side of the oil tank body, a telescopic cylinder three arranged longitudinally at the top of the support column and corresponding to the through hole, a cylindrical shell fixed to the outer edge of the through hole at the rear end, a cylindrical telescopic member slidably sleeved in the cylindrical shell and fixed to the rear end of the piston rod of the telescopic cylinder three, and a clamping member and a clamping and rotating member arranged in pairs at the rear end of the cylindrical telescopic member. A perforation is provided on the side wall of the cylindrical shell near the front end. The storage and delivery assembly includes a plurality of storage cylinders that can perform circular motion along a vertical plane and are used to store the filter, and a pushing mechanism that pushes the filter in the storage cylinder to between the clamping member and the clamping and rotating member through the perforation. A metal mesh is arranged on one side of the middle part of the inner cavity of the oil tank body near the suction pipe.

[0007] Preferably, the storage and delivery component includes a bracket disposed at the front side of the middle part of the fuel tank body, a turntable disposed at the top end of the bracket, a connecting rod fixed to the outer peripheral wall of the turntable along the radial direction, a first telescopic cylinder disposed laterally outside the end of the connecting rod, a storage cylinder disposed laterally inside the end of the connecting rod and fixed to the piston rod of the first telescopic cylinder, and a second telescopic cylinder disposed inside the storage cylinder. A power device for driving the turntable to rotate is disposed at the top end of the bracket.

[0008] Preferably, a rectangular groove is axially disposed between the two side walls at the inner end of the cylindrical telescopic member. The clamping member is fixed to the rear end of the inner cavity of the rectangular groove, and the clamping and rotating member is disposed at the front part of the inner cavity of the rectangular groove.

[0009] Preferably, the clamping member includes an arc-shaped member fixed to the rear end of the inner cavity of the rectangular groove. A plurality of notches axially disposed on the arc-shaped member are respectively rotatably installed with a first roller. The clamping and rotating member includes a fourth telescopic cylinder with a piston cylinder fixed to the front wall of the inner cavity of the rectangular groove, a support block fixed to the rear end of the piston rod of the fourth telescopic cylinder, and arc-shaped blocks fixed to the top and bottom ends of the support block. A second roller is rotatably installed in a notch axially disposed in the middle of the arc-shaped block. A power mechanism for driving the second roller to rotate is disposed on the support block.

[0010] Preferably, a motor is axially sleeved in the middle of the support block. A driving gear is fixedly sleeved on the power output shaft of the motor, and a driven gear in transmission matching with the driving gear is fixedly sleeved on the end of the central axis of the second roller.

[0011] Preferably, a transition gear that meshes with both the driving gear and the driven gear is rotatably installed at a position between the side walls of the arc-shaped block where the driving gear and the driven gear are located.

[0012] Preferably, a flow sensor is installed at the oil suction port of the oil suction pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The improved fuel tank capable of automatically replacing the filter involved in the present utility model effectively removes air bubbles in the fuel tank oil through a metal mesh, increasing the stability of the system. The automatic replacement of the filter is realized through the storage and delivery component and the pushing and disassembling component, and the filter can be replaced in time after the filter is fouled and blocked, improving the working efficiency of the system, being fast and convenient, and reducing labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structural schematic diagram of the whole of the present utility model;

[0016] Figure 2 is a sectional structural schematic diagram of the fuel tank body of the present utility model;

[0017] Figure 3 This is the front view structural schematic diagram of the storage and delivery component of the present utility model;

[0018] Figure 4 This is the side view structural schematic diagram of the storage and delivery component of the present utility model;

[0019] Figure 5 This is the side view structural schematic diagram of the pushing, disassembling and assembling component of the present utility model;

[0020] Figure 6 This is the side view structural schematic diagram of the clamping member of the present utility model;

[0021] Figure 7 This is the side view structural schematic diagram of the clamping and rotating member of the present utility model.

[0022] In the figure: 1 - fuel tank body; 1.1 - suction pipe; 1.2 - through hole;

[0023] 2 - storage and delivery component; 2.1 - bracket; 2.2 - turntable; 2.3 - connecting rod; 2.4 - first telescopic cylinder; 2.5 - storage cylinder; 2.6 - second telescopic cylinder;

[0024] 3 - pushing, disassembling and assembling component; 3.1 - support column; 3.2 - third telescopic cylinder; 3.3 - cylindrical shell; 3.3.1 - perforation; 3.4 - cylindrical telescopic member; 3.4.1 - rectangular groove; 3.5 - clamping member; 3.5.1 - arc-shaped member; 3.5.2 - first roller; 3.6 - clamping and rotating member; 3.6.1 - fourth telescopic cylinder; 3.6.2 - support block; 3.6.3 - arc-shaped block; 3.6.4 - second roller; 3.6.5 - motor; 3.6.6 - driving gear; 3.6.7 - driven gear; 3.6.8 - transmission gear;

[0025] 4 - filter;

[0026] 5 - metal mesh. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figure 1-7, the present utility model provides a technical solution: an improved fuel tank with an automatically replaceable filter. A suction pipe 1.1 is sleeved in the middle of one side wall of the fuel tank body 1. The filter 4 is threadedly sleeved at the inner end of the suction pipe 1.1. A metal mesh 5 is provided on one side of the middle part of the inner cavity of the fuel tank body 1 close to the suction pipe 1.1. When the suction pipe 1.1 sucks the oil liquid, it is filtered by the filter 4, so that the impurities in the oil liquid are retained in the filter 4; the metal mesh 5 blocks air bubbles from entering the suction pipe 1.1, which is convenient for the precise control of the system and improves the stability of the system.

[0029] A through hole 1.2 is opened in the front wall of the fuel tank body 1 at a position directly opposite to the filter 4; the pushing and disassembling assembly 3 includes a support column 3.1 provided on the front side of the fuel tank body 1, a third telescopic cylinder 3.2 longitudinally provided at the top of the support column 3.1 and directly opposite to the through hole 1.2, a cylindrical shell 3.3 fixed to the outer edge of the through hole 1.2 at the rear end, a cylindrical telescopic member 3.4 slidably sleeved in the cylindrical shell 3.3 and fixed to the rear end of the piston rod of the third telescopic cylinder 3.2, and clamping members 3.5 and clamping and rotating members 3.6 provided in pairs at the rear end of the cylindrical telescopic member. A perforation 3.3.1 is provided on the side wall of the cylindrical shell 3.3 close to the front end; the storage and delivery assembly 2 includes a plurality of storage cylinders 2.5 that can perform circular motion in a vertical plane and are used to store the filter 4, and a pushing mechanism that pushes the filter 4 in the storage cylinder 2.5 to between the clamping member 3.5 and the clamping and rotating member 3.6 through the perforation 3.3.1.

[0030] In summary, when the filter 4 needs to be replaced, the third telescopic cylinder 3.2 pushes the cylindrical telescopic member 3.4 to slide backward relative to the cylindrical shell 3.3, so that the clamping member 3.5 and the clamping and rotating member 3.6 correspond to the filter 4. The clamping member 3.5 and the clamping and rotating member 3.6 cooperate to screw and remove the filter 4 from the suction pipe 1.1. Subsequently, the fourth telescopic cylinder 3.3 pulls the cylindrical telescopic member 3.4 back, so that the filter 4 is aligned with the perforation 3.3.1.

[0031] The pushing mechanism in the storage and delivery assembly 2 pushes the filter 4 in the storage cylinder 2.5 towards the perforation 3.3.1, so that the removed filter 4 is pushed off by the new filter 4. At this time, the new filter 4 is clamped between the clamping member 3.5 and the clamping and rotating member 3.6. The third telescopic cylinder 3.2 pushes the cylindrical telescopic member 3.4 again, so that the new filter 4 is aligned with the nozzle of the suction pipe 1.1. Subsequently, the clamping member 3.5 and the clamping and rotating member 3.6 cooperate to screw and install the new filter 4 into the nozzle of the suction pipe 1.1 to complete the replacement operation of the filter 4.

[0032] The storage and delivery assembly 2 comprises a bracket 2.1 arranged at the front side of the middle of the oil tank body 1, a turntable 2.2 arranged at the top of the bracket 2.1, a connecting rod 2.3 fixed to the outer peripheral wall of the turntable 2.2 in the radial direction, a telescopic cylinder 1 2.4 arranged at the outer side of the end of the connecting rod 2.3 in the transverse direction, a storage cylinder 2.5 arranged at the inner side of the end of the connecting rod 2.3 in the transverse direction and fixed to the piston rod of the telescopic cylinder 1 2.4, and a telescopic cylinder 2.6 arranged in the inner cavity of the storage cylinder 2.5. A power device for driving the turntable 2.2 to rotate is arranged at the top of the bracket 2.1. That is, new filters 4 are placed in multiple storage cylinders 2.5 respectively, and the power device drives the turntable 2.2 to rotate, so that the filter 4 in the storage cylinder 2.5 rotating to the highest end is directly opposite to the perforation 3.3.1; the telescopic cylinder 1 2.4 first pushes the storage cylinder 2.5 to the position close to the perforation 3.3.1, and then the telescopic cylinder 2.6 pushes the filter 4 in the storage cylinder 2.5 into the perforation 3.3.1.

[0033] A rectangular groove 3.4.1 is provided between the two side walls of the inner end of the cylindrical telescopic member 3.4 along its axial direction, a clamping member 3.5 is fixed to the rear end of the inner cavity of the rectangular groove 3.4.1, and a clamping rotating member 3.6 is provided at the front of the inner cavity of the rectangular groove 3.4.1. Among them, the clamping member 3.5 includes an arc-shaped member 3.5.1 fixed to the rear end of the inner cavity of the rectangular groove 3.4.1, and a roller shaft 1 3.5.2 is rotatably installed in a plurality of grooves arranged along the axial direction of the arc-shaped member 3.5.1. The clamping rotating member 3.6 includes a telescopic cylinder 4 3.6.1 whose piston cylinder is fixed to the front wall of the inner cavity of the rectangular groove 3.4.1, a support block 2.6.2 fixed to the rear end of the piston rod of the telescopic cylinder 4 3.6.1, and an arc-shaped block 3.6.3 fixed to the top and bottom ends of the support block 2.6.2. A roller shaft 2 3.6.4 is rotatably installed in a groove arranged along the axial direction in the middle part of the arc-shaped block 3.6.3, and a power mechanism for driving the roller shaft 2 3.6.4 to rotate is provided on the support block 2.6.2. A motor 3.6.5 is mounted laterally in the middle of the support block 2.6.2, a driving gear 3.6.6 is fixedly mounted on the power output shaft of the motor 3.6.5, and a driven gear 3.6.7 matching the driving gear 3.6.6 is fixedly mounted on the end of the center shaft of the roller shaft 2 3.6.4.

[0034] That is, when the piston rod of telescopic cylinder four 3.6.1 is extended, it can embrace and clamp the new filter 4 pushed in through the perforation 3.3.1, and the motor 3.6.5 drives the roller shaft two 3.6.4 to rotate through the gear meshing transmission action, and the roller shaft two 3.6.4 drives the filter 4 to rotate by providing friction through the resistance-enhancing layer arranged on the outer peripheral wall.

[0035] Among them, the transverse extension length of the arc-shaped member 3.5.1 is less than that of the arc-shaped block 3.6.3. When the filter 4 is removed from the oil suction pipe 1.1, when the telescopic cylinder four 3.2 pushes the cylindrical telescopic member 3.4 backward, the arc-shaped member 3.5.1 of the clamping member 3.5 passes over the end face of the filter 4. When the telescopic cylinder four 3.6.1 pushes the support block 3.6.2, the end of the roller two 3.6.4 on the arc-shaped block 3.6.3 will abut against the filter 4. The motor 3.6.5 drives the rotation of the roller two 3.6.4 through the gear meshing drive. The roller two 3.6.4 facilitates driving the rotation of the filter 4 through the frictional action, so that the filter 4 gradually disengages from the oil suction pipe 1.1 and enters the cylindrical space surrounded by the roller one 2.5.2 and the roller two 3.6.4 until the filter 4 is completely disengaged from the oil suction pipe 1.1.

[0036] In order to reduce the sizes of the driving gear 3.6.6 and the driven gear 3.6.7, a transition gear 3.6.8 that meshes with both the driving gear 3.6.6 and the driven gear 3.6.7 is rotatably installed at a position on the side wall of the arc-shaped block 3.6.3 between the driving gear 3.6.6 and the driven gear 3.6.7.

[0037] A flow sensor is installed at the oil suction port of the oil suction pipe 1.1. The flow sensor controls the actions of each power device, telescopic cylinder, and motor through the PLC control system. That is, when the flow sensor monitors that the oil volume at the outlet of the oil suction port of the oil suction pipe 1.1 begins to decrease significantly, when the threshold value is reached, the operation process of automatically replacing the filter 4 is started in a timely manner.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An improved fuel tank capable of automatically replacing a filter, comprising a fuel tank body (1) and a filter (4), characterized in that: An oil suction pipe (1.1) is sleeved in the middle of one side wall of the oil tank body (1), the filter (4) is threadedly sleeved on the inner end of the oil suction pipe (1.1), and a through hole (1.2) is opened in the front wall of the oil tank body (1) at a position corresponding to the filter (4); Also includes: A push-and-disassemble assembly (3), the push-and-disassemble assembly (3) comprising a support (3.1) arranged at the front side of the oil tank body (1), a telescopic cylinder (3.2) arranged at the top of the support (3.1) in the longitudinal direction and facing the through hole (1.2), a cylindrical shell (3.3) whose rear end is fixed to the outer edge of the through hole (1.2), a columnar telescopic member (3.4) slidably sleeved in the cylindrical shell (3.3) and fixed to the rear end of the piston rod of the telescopic cylinder (3.2), and a clamping member (3.5) and a clamping rotating member (3.6) arranged in pairs at the rear end of the columnar telescopic member, and a through hole (3.3.1) is provided on the side wall of the cylindrical shell (3.3) close to the front end; A storage and delivery assembly (2), the storage and delivery assembly (2) comprising a plurality of storage cylinders (2.5) capable of performing circular motion along a vertical plane and used for storing the filters (4), and a pushing mechanism for pushing the filters (4) in the storage cylinders (2.5) through the perforations (3.3.1) to between the clamping member (3.5) and the clamping rotating member (3.6); A metal mesh (5) is provided on one side of the middle of the inner cavity of the oil tank body (1) close to the oil suction pipe (1.1).

2. The improved fuel tank with automatically replaceable filter according to claim 1, characterized in that: The storage and delivery assembly (2) comprises a bracket (2.1) arranged on the front side of the middle part of the oil tank body (1), a turntable (2.2) arranged on the top of the bracket (2.1), a connecting rod (2.3) fixed to the outer peripheral wall of the turntable (2.2) in the radial direction, a telescopic cylinder (2.4) arranged on the outside of the end of the connecting rod (2.3) in the transverse direction, a storage cylinder (2.5) arranged on the inside of the end of the connecting rod (2.3) in the transverse direction and fixed to the piston rod of the telescopic cylinder (2.4), and a telescopic cylinder (2.6) arranged in the inner cavity of the storage cylinder (2.5). A power device for driving the turntable (2.2) to rotate is provided at the top of the bracket (2.1).

3. The improved fuel tank with automatic filter replacement according to claim 1, characterized in that: A rectangular groove (3.4.1) is provided between the two side walls of the inner end of the cylindrical telescopic member (3.4) along its axial direction; the clamping member (3.5) is fixed to the rear end of the inner cavity of the rectangular groove (3.4.1); and the clamping rotating member (3.6) is provided at the front of the inner cavity of the rectangular groove (3.4.1).

4. The improved fuel tank with automatic filter replacement according to claim 3, characterized in that: The clamping member (3.5) comprises an arc-shaped member (3.5.1) fixed to the rear end of the inner cavity of the rectangular groove (3.4.1), and roller shafts 1 (3.5.2) are rotatably installed in multiple notches arranged along the axial direction of the arc-shaped member (3.5.1). The clamping rotating member (3.6) comprises a telescopic cylinder 4 (3.6.1) whose piston cylinder is fixed to the front wall of the inner cavity of the rectangular groove (3.4.1), a support block (2.6.2) fixed to the rear end of the piston rod of the telescopic cylinder 4 (3.6.1), and an arc-shaped block (3.6.3) fixed to the top and bottom ends of the support block (2.6.2), and roller shaft 2 (3.6.4) is rotatably installed in the notch arranged along the axial direction in the middle part of the arc-shaped block (3.6.3), and a power mechanism for driving the roller shaft 2 (3.6.4) to rotate is provided on the support block (2.6.2).

5. The improved fuel tank capable of automatically replacing a filter according to claim 4, characterized in that: A motor (3.6.5) is laterally sleeved on the middle part of the support block (2.6.2); a driving gear (3.6.6) is fixedly sleeved on the power output shaft of the motor (3.6.5); and a driven gear (3.6.7) that is transmission-matched with the driving gear (3.6.6) is fixedly sleeved on the end of the central shaft of the second roller shaft (3.6.4).

6. The improved fuel tank capable of automatically replacing a filter according to claim 5, characterized in that: A transition gear (3.6.8) meshing with both the driving gear (3.6.6) and the driven gear (3.6.7) is rotatably mounted on the side wall of the arc block (3.6.3) at a position between the driving gear (3.6.6) and the driven gear (3.6.7).

7. The improved fuel tank with automatic filter replacement according to claim 1, characterized in that: A flow sensor is installed at the oil suction port of the oil suction pipe (1.1).