Grouting machine three-way pipe and grouting machine
By setting up an agitating mechanism in the grouting machine tee pipe, the water glass and cement slurry are uniformly mixed, and the problem of uneven mixing in the prior art is solved, and the performance of cement is significantly improved.
Patent Information
- Application Number
- CN202422160681.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing tee pipe mixing water glass and cement slurry are unevenly mixed, resulting in the impact of cement performance.
A grouting machine tee pipe is designed, including a tee pipe body, a sealed shell and an agitating mechanism, and is uniformly mixed by introducing water glass and cement slurry into the agitating mechanism.
Through uniformly mixed cement slurry and water glass, the strength, durability, waterproof performance and fluidity of the cement are improved, and the problem of uneven mixing is solved.
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Figure CN223004639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement slurry mixing, and particularly relates to a three-way pipe of a grouting machine and a grouting machine. Background Art
[0002] Cement is a commonly used building material, which is a powdery substance mainly made from limestone, clay and other auxiliary materials through processes such as calcination and grinding. When cement is mixed with water, a chemical reaction occurs to form a gelling substance, thus generating a slurry-like substance, namely cement slurry. And water glass, also known as sodium silicate, is an inorganic compound with the chemical name of sodium orthosilicate. It is a colorless or light yellow liquid with a viscous property.
[0003] In order to enhance the performance and characteristics of cement slurry, water glass can be quantitatively added into the cement slurry. By adding water glass into the cement slurry, the bonding force of the cement slurry can be enhanced, the impermeability of the cement slurry can be improved, the durability of the cement slurry can be increased, and the fluidity of the cement slurry can be improved.
[0004] When mixing cement slurry and water glass, a three-way pipe is mostly used for mixing, that is, the cement slurry and water glass are simultaneously injected into the three-way pipe, and then the discharged slurry from the three-way pipe is the mixed slurry. However, the cement slurry and water glass mixed only through the three-way pipe are mostly unevenly mixed, thereby affecting the performance of the cement (such as strength, bonding force, waterproofness, etc.).
[0005] In view of this, this patent application is proposed. Summary of the Utility Model
[0006] The purpose of the utility model is to provide a three-way pipe of a grouting machine and a grouting machine, so as to solve the technical problem that the uneven mixing of water glass and cement slurry using a three-way pipe in the prior art affects the performance.
[0007] The utility model is realized by the following technical solutions:
[0008] The first purpose of the utility model is to provide a three-way pipe of a grouting machine, which includes a three-way pipe body. The two feed ports of the three-way pipe body are respectively connected to a water glass source and a cement slurry source. A sealed housing is provided at the discharge port of the three-way pipe body. A stirring mechanism is provided in the sealed housing for stirring the incoming materials. A discharge pipe is connected to the outlet of the sealed housing.
[0009] In an optional embodiment, the stirring mechanism includes a runner and blades. The blades are fixedly arranged on the outer peripheral surface of the runner. The central axle of the runner is fixedly connected to the sealed housing.
[0010] In an optional embodiment, two runners are provided, and the blades of the two runners are arranged in a staggered manner.
[0011] In an alternative embodiment, the sealed housing has a structure that is larger at one end and smaller at the other end. The end closer to the three-way pipe body is the larger end, and the end closer to the discharge pipe is the smaller end.
[0012] In an alternative embodiment, a slurry mixing pipe is provided between the sealed housing and the three-way pipe body. A rotating ring is provided inside the slurry mixing pipe, and a plurality of guide plates are provided inside the rotating ring. The rotating ring is rotatably connected and matched with the inner side wall of the slurry mixing pipe.
[0013] In an alternative embodiment, each of the guide plates is an arc-shaped plate. One end of each of the guide plates is connected, and the other end is fixedly connected to the rotating ring.
[0014] In an alternative embodiment, the angle between each adjacent two guide plates is equal.
[0015] The second object of the present invention is to provide a grouting machine. Discharge pipes are connected to the two feed ports of the three-way pipe body. Connecting pipes are respectively connected to the inlets of the discharge pipes, and inlet pipes are connected to the inlets of the connecting pipes. The inlet pipes are respectively connected to a sodium silicate source and a cement slurry source.
[0016] In an alternative embodiment, both of the connecting pipes are installed outside the pump truck, and branch pipes are provided on the connecting pipes to communicate with the pump truck.
[0017] In an alternative embodiment, two cavities are provided inside the pump truck, which are respectively used to accommodate sodium silicate and cement slurry, and a pump is provided in each cavity.
[0018] The advantages and beneficial effects of the present invention compared with the prior art are:
[0019] In the present invention, sodium silicate and cement slurry are introduced into the stirring mechanism through the three-way pipe body, and the stirring mechanism uniformly mixes the sodium silicate and the cement slurry, solving the problem that the uneven mixing of the cement slurry and sodium silicate mixed by the three-way pipe affects the performance of the cement. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts. In the drawings:
[0021] Figure 1 is a schematic diagram of the overall structure of the grouting machine according to the embodiment of the present invention;
[0022] Figure 2Schematic diagram of the three-way pipe structure according to an embodiment of the present utility model;
[0023] Figure 3 Cross-sectional view of the sealed housing according to an embodiment of the present utility model;
[0024] Figure 4 Cross-sectional view of the mixing pipe according to an embodiment of the present utility model;
[0025] Figure 5 Cross-sectional view of the rotating ring according to an embodiment of the present utility model.
[0026] In the figure: 1 - three-way pipe body; 2 - discharge pipe; 3 - agitating mechanism; 31 - runner; 32 - paddle; 4 - connecting pipe; 5 - pump truck; 6 - feed pipe; 7 - mixing pipe; 71 - rotating ring; 72 - deflector, 8 - sealed housing, 9 - discharge pipe. Detailed implementation manners
[0027] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the embodiments and the accompanying drawings. The illustrative embodiments and descriptions thereof of the present utility model are only used to explain the present utility model and are not intended to limit the present utility model.
[0028] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present utility model. However, it is obvious to those of ordinary skill in the art that: It is not necessary to adopt these specific details to implement the present utility model. In other embodiments, well-known structures, circuits, materials or methods are not specifically described in order to avoid obscuring the present utility model.
[0029] Throughout the specification, the reference to "an embodiment", "embodiment", "an example" or "example" means that: the specific features, structures or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present utility model. Therefore, the phrases "an embodiment", "embodiment", "an example" or "example" appearing throughout the specification do not necessarily all refer to the same embodiment or example. In addition, the specific features, structures or characteristics can be combined in any appropriate combination and / or sub-combination in one or more embodiments or examples. In addition, those of ordinary skill in the art should understand that the drawings provided herein are for illustrative purposes only and are not necessarily drawn to scale. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0030] In the description of the present utility model, the orientation or positional relationship indicated by terms such as "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present utility model.
[0031] As Figures 1 to 5 shown in, a three-way pipe of a grouting machine includes a three-way pipe body 1. The three-way pipe body 1 has two feed ports and one discharge port, forming a T-shaped structure. The two feed ports of the three-way pipe body 1 are respectively connected to a sodium silicate source and a cement slurry source. A sealed housing 8 is provided at the discharge port of the three-way pipe body 1. A cavity is provided inside the sealed housing 8. A stirring mechanism 3 is provided in the cavity of the sealed housing 8 for stirring the incoming materials. A discharge pipe 9 is connected to the outlet of the sealed housing 8.
[0032] After the cement slurry and sodium silicate are mixed, sodium silicate can chemically react with cement to form a gelling substance, thereby enhancing the bonding force of the cement slurry and improving the adhesiveness and viscosity of the material. The addition of sodium silicate can also improve the anti-seepage performance of the cement slurry, making it form a relatively dense structure after curing and reducing water penetration. The hardening process of sodium silicate can improve the durability of the cement slurry, making it more weather-resistant, chemically corrosion-resistant, and wear-resistant. At the same time, the addition of sodium silicate can also improve the fluidity of the cement slurry, making it easier to construct and fill small voids.
[0033] However, the cement slurry and sodium silicate entering the three-way pipe body 1 for mixing may have uneven mixing, that is, the sodium silicate content in the cement slurry is different. As a result, after the mixed slurry formed by the cement slurry and sodium silicate solidifies, the properties such as the strength, bonding force, and waterproofness of the cement are poor.
[0034] To solve the above problems, in this embodiment, a stirring mechanism 3 is provided at the discharge port of the three-way pipe body 1. During use, sodium silicate and cement slurry enter through the two feed ports of the three-way pipe body 1. The cement slurry and sodium silicate entering the three-way pipe body 1 come into contact and impact to produce mixing. Then when flowing out, they flow into the cavity of the sealed housing 8. Relying on the stirring mechanism 3 to stir the incoming mixed slurry is conducive to the uniform mixing of the two, thereby improving the problem of uneven mixing of the existing sodium silicate and cement slurry and improving the performance of the outflowing mixed slurry.
[0035] Further, the stirring mechanism 3 includes a runner 31 and blades 32. The middle of the runner 31 has a central axle. Both ends of the central axle are fixedly connected to the sealed housing 8. The runner 31 is rotationally matched with the central axle. A plurality of blades 32 are fixedly arranged on the outer peripheral surface of the runner 31 and are distributed in a circumferential array. When the sodium silicate and the cement slurry enter the sealed housing 8, with the flow of the sodium silicate and the cement slurry, the runner 31 is driven to rotate. By relying on the rotation of the blades 32, the incoming slurries are stirred, so as to achieve the purpose of mixing.
[0036] Preferably, two runners 31 are provided and are distributed side by side. The blades 32 of the two runners 31 are arranged in an intersecting and meshing manner. The mixed slurry entering the sealed housing 8 through the feed port will impact the intersecting blades 32. The blades 32 are driven by the thrust of the mixed slurry to drive the runner 31 to rotate, and the two runners 31 rotate in opposite directions, thereby realizing stirring. The uniformly mixed slurry can increase the strength and durability of the cement, improve the waterproof performance of the cement, improve the fluidity of the cement, and increase the fire resistance of the cement.
[0037] Preferably, the sealed housing 8 has a structure with a large end and a small end. The end close to the three-way pipe body 1 is the large end, and the end close to the discharge pipe 9 is the small end. The mixed slurry after stirring will be compressed at the small end, which will increase the outflow speed of the slurry.
[0038] Furthermore, before the mixed slurry enters the sealed housing 8, in order to preliminarily mix the cement slurry and the sodium silicate, a slurry mixing pipe is provided between the sealed housing 8 and the three-way pipe body 1. A rotating ring 71 is arranged in the slurry mixing pipe. A plurality of guide plates 72 are arranged in the rotating ring 71. The rotating ring 71 is rotationally connected and matched with the inner side wall of the slurry mixing pipe; each of the guide plates 72 is an arc-shaped plate. One end of each guide plate 72 is connected, and the other end is fixedly connected to the rotating ring 71. The included angle between each adjacent two guide plates 72 is equal, forming a structure in which a plurality of guide plates 72 are evenly distributed in a circular array with the rotating ring 71 as the center. When the mixed slurry contacts the surface of the guide plate 72, the rotating ring 71 is driven to rotate in the mixing pipe 7. The multiple portions of the mixed slurry discharged by rotation can be preliminarily mixed and then introduced into the sealed housing 8.
[0039] Embodiment 2:
[0040] A grouting machine, as Figure 1As shown, it includes the three-way pipe of the grouting machine in Embodiment 1, and discharge pipes 2 are connected to the two feed ports of the three-way pipe body 1. Connecting pipes 4 are respectively connected to the inlets of the discharge pipes 2, and the inlets of the connecting pipes 4 are connected to feed pipes, and the feed pipes are respectively connected to the sodium silicate source and the cement slurry source. Sodium silicate and cement slurry respectively enter the connecting pipes 4 from the feed pipes, then enter the feed pipes and finally enter the three-way pipe body 1. And the two connecting pipes 4 are both installed outside the pump truck 5, and branch pipes are provided on the connecting pipes 4 to communicate with the pump truck 5. Among them, the pump truck 5 refers to the grouting machine of model YAB-500. There are two cavities in the pump truck 5, which are respectively used to accommodate sodium silicate and cement slurry, and a pump is provided in each cavity. By operating the pump, the internal pressure of the connecting pipe 4 is increased, and then the cement slurry or sodium silicate entering the connecting pipe 4 is injected into the discharge pipe 2 to control the flow of the liquid.
[0041] The above specific implementation manners have further elaborated on the purpose, technical solution and beneficial effects of the present invention. It should be understood that the above are only the specific implementation manners of the present invention and are not used to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A tee pipe for a grouting machine, characterized in that: The invention comprises a three-way pipe body (1), wherein two feed ports of the three-way pipe body (1) are respectively connected to a water glass source and a cement slurry source, and a connected sealed shell (8) is provided at the discharge port of the three-way pipe body (1). A stirring mechanism (3) is provided inside the sealed shell (8) for stirring the incoming material, and a discharge pipe (9) is connected to the outlet of the sealed shell (8).
2. A tee pipe for a grouting machine according to claim 1, characterized in that: The stirring mechanism (3) comprises a rotating wheel (31) and a paddle (32); the paddle (32) is fixedly arranged on the outer peripheral surface of the rotating wheel (31); and the central wheel shaft of the rotating wheel (31) is fixedly connected to the sealed housing (8).
3. A tee pipe for a grouting machine according to claim 2, characterized in that: Two rotating wheels (31) are provided, and the blades (32) of the two rotating wheels (31) are arranged in an alternating manner.
4. A tee pipe for a grouting machine according to any one of claims 1 to 3, characterized in that: The sealing shell (8) is a structure with one end being large and the other end being small, wherein the end close to the three-way pipe body (1) is the large end and the end close to the discharge pipe (9) is the small end.
5. A tee pipe for a grouting machine according to claim 4, characterized in that: A mixing pipe is provided between the sealing shell (8) and the three-way pipe body (1), a rotating ring (71) is provided inside the mixing pipe, a plurality of guide plates (72) are provided inside the rotating ring (71), and the rotating ring (71) is rotatably connected to the inner side wall of the mixing pipe.
6. A tee pipe for a grouting machine according to claim 5, characterized in that: Each of the guide plates (72) is an arc-shaped plate, one end of each of the guide plates (72) is connected to each other, and the other end is fixedly connected to the rotating ring (71).
7. A tee pipe for a grouting machine according to claim 5, characterized in that: The included angles between each two adjacent guide plates (72) are equal.
8. A grouting machine, according to the tee pipe of any one of claims 5 to 7, characterized in that: It comprises a tee pipe of a grouting machine as described in any one of claims 1 to 7, wherein two feed ports of the tee pipe body (1) are connected to discharge pipes (2), the inlets of the discharge pipes (2) are respectively connected to connecting pipes (4), the inlets of the connecting pipes (4) are connected to feed pipes, and the feed pipes are respectively connected to a water glass source and a cement slurry source.
9. A grouting machine according to claim 8, characterized in that: The two connecting pipes (4) are both installed outside the pump truck (5), and the connecting pipe (4) is provided with a branch pipe connected to the pump truck (5).
10. A grouting machine according to claim 9, characterized in that: The pump truck (5) is provided with two cavities, which are used to contain water glass and cement slurry respectively, and each cavity is provided with a pump.