Jigging machine for coal washing

By designing a coal washing jig that includes spraying equipment, crushing boxes, material separation barrels, anti-blocking mechanisms, belt conveyors and material distribution mechanisms, the problems of uneven feeding and baking are solved, and the coal washing accuracy and equipment efficiency are improved.

CN223010768UActive Publication Date: 2025-06-24山西途悦选煤工程技术股份有限公司
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Patent Information

Application Number
CN202422015848.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-24
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing jiggs lack the pre-treatment function of feeding, resulting in uneven feeding, which is prone to problems of balling and unstable bedding, affecting the accuracy of coal washing.

Method used

A coal washing jig is designed, including spraying equipment, crushing boxes, material distribution barrels, anti-blocking mechanisms, belt conveyors and material distribution mechanisms. Through the coordinated work of these components, the crushing and uniform transportation of the coal is achieved.

Benefits of technology

Through this design, the uniformity of coal feed is ensured, the accuracy of coal washing is effectively improved, the process links and floor area are reduced, and the system investment and equipment failure rate are reduced.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a coal washing jigger which comprises a jigger body, a crushing box is arranged on one side of the jigger body, a crushing mechanism is installed on the inner side of the crushing box, three groups of charging barrels are installed on one side of the bottom of the crushing box, an anti-blocking mechanism is arranged on the inner sides of the three groups of charging barrels, and a belt conveyor is installed below the three groups of charging barrels. According to the coal briquetting machine, the crushing operation of briquetting coal can be completed through the arranged crushing mechanism, the coal can be dispersed and conveyed through the arranged three groups of material distributing barrels, the coal blocking condition can be avoided through the arranged anti-blocking mechanism, the coal can be conveyed through the arranged belt conveyor, and the coal briquetting machine has the advantages that the coal briquetting machine is simple in structure, convenient to use and high in practicability. According to the jigger, coal can be conveyed into the jigger body through the conveying mechanism, the coal can be evenly spread through the arranged material spreading mechanism, and therefore through the arrangement, the functionality of the jigger is improved, the uniformity of coal feeding is guaranteed, and the coal washing precision is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig for coal washing and separation. Background Technique

[0002] Coal preparation is the most economical and effective technology for the rational utilization of coal resources and environmental protection. With low processing costs, it is an essential foundation and key for coal deep processing and clean coal production. On the one hand, it can optimize the coal product structure and improve the utilization rate. On the other hand, a large amount of gangue can be removed before transportation, saving transportation capacity and reducing coal costs. Therefore, coal washing equipment has become the main equipment in coal production, and its production efficiency index is of great significance to coal preparation production. Among many ore dressing fields, jigs occupy an extremely important position. A jig is a gravity ore dressing equipment that uses water as the ore dressing medium and separates according to the specific gravity of minerals.

[0003] At present, the jigs used at home and abroad do not have the function of feeding pretreatment. The feeding of the jig is required to be uniform and stable, and it needs to be wetted with water. Otherwise, agglomeration and unstable bed layer will occur during the coal washing process. Especially when the content of fine coal is large, agglomeration will seriously affect the coal washing accuracy. For this reason, in the process design, measures such as adding a coal feeder in front of the jig are mostly used to solve this problem. As a result, the process has increased links, the elevation loss in the plant has increased, the floor area of the workshop has increased, the system investment has increased, and the equipment failure rate has increased.

[0004] Therefore, a jig for coal washing and separation is needed to solve the problems raised in the above background technique. Content of the Utility Model

[0005] In view of the above problems, the utility model provides a jig for coal washing and separation.

[0006] The utility model provides the following technical solution: A jig for coal washing and separation, including a jig body. An atomizing device is installed inside one end of the jig body. One side of the jig body is connected to a crushing box through a support frame. A crushing mechanism for facilitating the crushing of agglomerated coal is installed inside the crushing box. A three-component feeding cylinder is installed on one side of the bottom of the crushing box. An anti-blocking mechanism is provided inside the three groups of feeding cylinders. A belt conveyor is installed at the top of the support frame below the three groups of feeding cylinders. A spreading mechanism for facilitating the uniform feeding of coal is installed on the top of the belt conveyor;

[0007] The crushing mechanism includes plate hammers. A crushing roller is rotatably connected to the inner side of the crushing box. A plurality of groups of the plate hammers are installed on the outer ring of the crushing roller. One end of the crushing roller extends to the outside of the crushing box and is connected to the output end of a first motor installed on one side of the crushing box. Two groups of impact plates used in cooperation with the crushing roller are installed on the inner side of the crushing box from top to bottom.

[0008] In a further technical solution, the anti-blocking mechanism includes a spiral conveyor shaft. The spiral conveyor shaft penetrates through the inner sides of the three material distribution cylinders. One end of each of the three spiral conveyor shafts is connected to a connecting shaft. One end of each of the three connecting shafts extends to the outside of the crushing box and is connected to a turntable. The turntables among the three are all connected by a conveyor belt. The top of one of the turntables is connected to the output end of a second motor. The second motor is installed on the inner top of a mounting plate arranged on one side of the top of the crushing box. Two groups of stirring plates are installed on the outer rings of the three connecting shafts above the material distribution cylinders.

[0009] In a further technical solution, a feed inlet is formed in one side of the crushing box.

[0010] In a further technical solution, the inner bottom of the crushing box is arranged in a slope shape.

[0011] In a further technical solution, the spreading mechanism includes spreading plates. A fixing frame is installed on the top of the belt conveyor. Two support rods are arranged on the inner bottom of the fixing frame and are slidably connected with a moving plate. Three groups of the spreading plates are installed on the bottom of the moving plate. A limiting groove is formed in the top of the moving plate. A third motor is installed on the top of the fixing frame. The output end of the third motor extends to the inside of the fixing frame and is connected to a rotating plate. A resisting rod adapted to the limiting groove is arranged at the bottom edge position of the rotating plate.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. By starting the first motor, the first motor can drive the crushing roller to rotate, and the crushing roller can drive a plurality of groups of plate hammers to rotate, so as to hammer the agglomerated coal entering the crushing box. The coal is repeatedly struck against the impact plates by the impact of the plate hammers on the crushing roller, thereby completing the crushing operation of the agglomerated coal. Through the three material distribution cylinders provided, the coal can be dispersed for transportation. Through the anti-blocking mechanism provided, the situation that the coal is blocked inside the material distribution cylinder can be avoided. Through the belt conveyor provided, the coal can be transported into the jigging machine body. Through the spreading mechanism provided, the coal can be evenly spread. Furthermore, through the above structure, the functionality of the jigging machine is improved, the uniformity of coal feeding is ensured, and the precision of coal washing is effectively improved. Description of the Drawings

[0014] Figure 1 Schematic diagram of the overall structure of the utility model;

[0015] Figure 2 Side view and top view of the utility model;

[0016] Figure 3 Side sectional view of the utility model;

[0017] Figure 4 is Figure 3 Enlarged view of part A in

[0018] Figure 5 is Figure 3 Enlarged view of part B in

[0019] In the figure: 1. Jig body, 2. Spraying equipment, 3. Support frame, 4. Crushing box, 5. Feed inlet, 6. Crushing roller, 7. First motor, 8. Impact plate, 9. Diverting cylinder, 10. Screw conveyor shaft, 11. Connecting shaft, 12. Turntable, 13. Conveyor belt, 14. Second motor, 15. Mounting plate, 16. Stirring plate, 17. Belt conveyor, 18. Fixed frame, 19. Support rod, 20. Moving plate, 21. Spreading plate, 22. Limiting groove, 23. Third motor, 24. Rotating plate, 25. Contact rod, 26. Plate hammer. Specific implementation mode

[0020] The following further describes the embodiments of the utility model with reference to the accompanying drawings.

[0021] Embodiment:

[0022] Referring to Figures 1-5 , a jig for coal washing and dressing includes a jig body 1. A spraying device 2 is installed inside one end of the jig body 1. A crushing box 4 is connected to one side of the jig body 1 through a support frame 3. A crushing mechanism for facilitating the crushing of agglomerated coal is installed inside the crushing box 4. Three groups of diverting cylinders 9 are installed on one side of the bottom of the crushing box 4. An anti-blocking mechanism is provided inside the three groups of diverting cylinders 9. A belt conveyor 17 is installed at the top of the support frame 3 below the three groups of diverting cylinders 9. A spreading mechanism for facilitating the uniform feeding of coal is installed at the top of the belt conveyor 17;

[0023] The crushing mechanism includes a plate hammer 26. A crushing roller 6 is rotatably connected inside the crushing box 4. Multiple groups of plate hammers 26 are installed on the outer ring of the crushing roller 6. One end of the crushing roller 6 extends to the outside of the crushing box 4 and is connected to the output end of a first motor 7 installed on one side of the crushing box 4. Two groups of impact plates 8 for cooperating with the crushing roller 6 are installed inside the crushing box 4 from top to bottom.

[0024] Specifically, by setting the jig body 1, the coal washing operation can be facilitated. By setting the spraying device 2, the coal can be wetted conveniently. By starting the first motor 7, the first motor 7 can drive the crushing roller 6 to rotate, and the crushing roller 6 can drive multiple groups of plate hammers 26 to rotate, so that the agglomerated coal entering the crushing box 4 can be hammered. The coal is repeatedly struck against the counterattack plate 8 by the impact of the plate hammers 26 on the crushing roller 6, so that the crushing operation of the agglomerated coal can be completed. By setting the three-component feeding cylinder 9, the coal can be dispersed and transported. By setting the anti-blocking mechanism, the situation of coal blockage inside the feeding cylinder 9 can be avoided. By setting the belt conveyor 17, the coal can be transported into the jig body 1. By setting the spreading mechanism, the coal can be spread evenly. Thus, through the above structure, the functionality of the jig is improved, the uniformity of coal feeding is ensured, and the precision of coal washing is effectively improved.

[0025] Among them, the anti-blocking mechanism includes a spiral conveyor shaft 10. The spiral conveyor shaft 10 penetrates through the inner sides of the three-component feeding cylinder 9. One ends of the three groups of spiral conveyor shafts 10 are all connected with a connecting shaft 11. One ends of the three groups of connecting shafts 11 all extend to the outside of the crushing box 4 and are connected with a turntable 12. The three turntables 12 are all connected by a conveyor belt 13. The top of one of the turntables 12 is connected with the output end of the second motor 14. The second motor 14 is installed on the inner top of the mounting plate 15 arranged on one side of the top of the crushing box 4. Two groups of stirring plates 16 are installed on the outer circles of the three groups of connecting shafts 11 above the feeding cylinder 9. By starting the second motor 14, the second motor 14 can drive one turntable 12 to rotate. Under the action of the conveyor belt 13, one turntable 12 can drive the other two turntables 12 to rotate. The three turntables 12 can drive the three groups of connecting shafts 11 and the three groups of spiral conveyor shafts 10 to rotate. Through the action of the three groups of spiral conveyor shafts 10, it is convenient to transport the coal inside the crushing box 4 to the top of the belt conveyor 17. While the three groups of connecting shafts 11 are rotating, they can drive the corresponding two groups of stirring plates 16 to rotate, so that the coal above the feeding cylinder 9 can be continuously stirred. Thus, through the setting, the situation of coal accumulation and blockage can be effectively avoided.

[0026] Among them, a feed inlet 5 is arranged on one side of the crushing box 4. By setting the feed inlet 5, it is convenient to input the coal. The inner bottom of the crushing box 4 is arranged in a slope shape. By setting the slope, it is convenient for the coal to be output through the feeding cylinder 9.

[0027] The material spreading mechanism includes a spreading plate 21, a fixed frame 18 is installed on the top of the belt conveyor 17, two groups of support rods 19 are provided on the inner side of the bottom of the fixed frame 18, and a moving plate 20 is slidably connected, three groups of spreading plates 21 are installed on the bottom of the moving plate 20, a limiting groove 22 is provided on the top of the moving plate 20, a third motor 23 is installed on the top of the fixed frame 18, the output end of the third motor 23 extends to the inner side of the fixed frame 18 and is connected to a rotating plate 24, and a resisting rod 25 adapted to the limiting groove 22 is provided at the bottom edge of the rotating plate 24, and the third motor 23 is started by 23. The third motor 23 can drive the rotating plate 24 and the resistance rod 25 to rotate. The resistance rod 25 can drive the movable plate 20 to slide back and forth along the two groups of support rods 19 under the resistance effect of the limit groove 22 and the limit effect of the two groups of support rods 19 on the movable plate 20. The movable plate 20 can drive the three groups of spreading plates 21 to move back and forth on the top of the belt conveyor 17, so that the coal in the transportation process can be flattened. Then, through the setting, the coal can be spread evenly, ensuring the accuracy of coal washing.

[0028] Working principle: First, the coal is put into the crushing box 4 through the feed port 5, and then, by starting the first motor 7, the first motor 7 can drive the crushing roller 6 to rotate, and the crushing roller 6 can drive multiple groups of plate hammers 26 to rotate, so that the agglomerated coal entering the crushing box 4 can be hammered, and the coal is impacted by the plate hammers 26 on the crushing roller 6 and repeatedly hits the counter-attack plate 8, so that the agglomerated coal can be crushed, and the crushed coal can fall to the barrel mouth position of the dividing barrel 9, and then by starting the second motor 14, the second motor 14 can drive a group of turntables 12 to rotate, and a group of turntables 12 can drive another two groups of turntables 12 to rotate, and the three groups of turntables 12 can drive three groups of connecting shafts 11 and three groups of spiral conveying shafts 10 to rotate, and the three groups of spiral conveying shafts 10 Under the action, the coal inside the crushing box 4 can be conveniently transported to the top of the belt conveyor 17. Through the set belt conveyor 17, the coal can be transported to the inside of the jig machine body 1. At the same time, by starting the third motor 23, the third motor 23 can drive the rotating plate 24 and the resistance rod 25 to rotate. The resistance rod 25 is acted upon by the resistance with the limit groove 22, and the two sets of support rods 19 are used to limit the movable plate 20. The resistance rod 25 can drive the movable plate 20 to slide back and forth along the two sets of support rods 19. The movable plate 20 can drive the three sets of spreading plates 21 to move back and forth on the top of the belt conveyor 17, so that the coal in the transportation process can be flattened, thereby completing the entire operation process.

[0029] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0030] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A jig for coal washing, comprising a jig body, characterized in that: A spraying device is installed on the inner side of one end of the jig machine body, a crushing box is connected to one side of the jig machine body through a support frame, a crushing mechanism for convenient coal agglomeration crushing is installed on the inner side of the crushing box, three groups of material barrels are installed on one side of the bottom of the crushing box, and anti-blocking mechanisms are provided on the inner sides of the three groups of material barrels, a belt conveyor is installed on the top of the support frame below the three groups of material barrels, and a spreading mechanism for convenient coal uniform feeding is installed on the top of the belt conveyor; The crushing mechanism includes a plate hammer, a crushing roller is rotatably connected to the inner side of the crushing box, and multiple groups of plate hammers are installed on the outer ring of the crushing roller. One end of the crushing roller extends to the outside of the crushing box and is connected to the output end of the first motor installed on one side of the crushing box. Two groups of impact plates used in conjunction with the crushing roller are installed on the inner side of the crushing box from top to bottom.

2. A jig for coal washing according to claim 1, characterized in that: The anti-blocking mechanism includes a spiral conveying shaft, the inner sides of the three groups of material distributing barrels are penetrated by the spiral conveying shaft, one ends of the three groups of spiral conveying shafts are connected to a connecting shaft, one ends of the three groups of connecting shafts extend to the outside of the crushing box and are connected to a turntable, the three groups of turntables are connected by a conveyor belt, the top of one group of turntables is connected to the output end of the second motor, the second motor is installed on the inner top of the mounting plate provided on one side of the top of the crushing box, and the outer rings of the three groups of connecting shafts are located above the material distributing barrel and are equipped with two groups of stirring plates.

3. A jig for coal washing according to claim 2, characterized in that: A feeding port is provided on one side of the crushing box.

4. A jig for coal washing according to claim 3, characterized in that: The inner bottom of the crushing box is arranged in a slope shape.

5. A jig for coal washing according to claim 1, characterized in that: The material spreading mechanism includes a spreading plate, a fixed frame is installed on the top of the belt conveyor, two groups of support rods are provided on the inner side of the bottom of the fixed frame, and a movable plate is slidably connected, three groups of spreading plates are installed on the bottom of the movable plate, a limiting groove is provided on the top of the movable plate, a third motor is installed on the top of the fixed frame, the output end of the third motor extends to the inner side of the fixed frame and is connected to a rotating plate, and an interference rod matched with the limiting groove is provided at the bottom edge of the rotating plate.